CN104089761A - Cabinet air conditioner moving part inspection tool - Google Patents
Cabinet air conditioner moving part inspection tool Download PDFInfo
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- CN104089761A CN104089761A CN201410286387.1A CN201410286387A CN104089761A CN 104089761 A CN104089761 A CN 104089761A CN 201410286387 A CN201410286387 A CN 201410286387A CN 104089761 A CN104089761 A CN 104089761A
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- moving component
- cabinet air
- conditioner
- fixed part
- motor
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Abstract
The invention discloses a cabinet air conditioner moving part inspection tool. The cabinet air conditioner moving part inspection tool comprises a body, a moving part fixing portion, a motor, a micro-switch and a movement step counter, wherein the moving part fixing portion is detachably connected with the body and used for a moving part of a cabinet air conditioner to be placed. The motor is arranged in the body and connected with a power supply through the body and electrically connected the moving part of the cabinet air conditioner through a motor connecting wire and can drive the moving part of the cabinet air conditioner to move. The micro-switch is arranged in the body, connected with the moving end of the moving part of the cabinet air conditioner through a wiring terminal and electrically connected with the motor and controls starting or shutdown of the motor. The movement step counter is electrically connected with the motor and counts movement steps of the moving part of the cabinet air conditioner through the motor. The cabinet air conditioner moving part inspection tool detects the moving part of the cabinet air conditioner, an inspection result is accurate, and follow-up maintenance cost and other expenditure caused by whole machine assembly by using abnormal moving parts are avoided. The production and maintenance cost of the whole device is reduced.
Description
Technical field
The present invention relates to field of air conditioning, relate in particular to a kind of cabinet air-conditioner moving component inspection frock.
Background technology
At present, cabinet air-conditioner moving component, without inspection frock, can not effectively detect moving component before assembling, with the hidden danger of avoiding abnormal motion parts assembling complete machine to flow out.When the complete machine having assembled exists abnormal motion parts, easily in the time of operation, make a noise, affect user's experience, company is caused to bad impact.Meanwhile, the existence of abnormal motion parts has also brought some potential safety hazards.And, because abnormal motion parts return factory's complete machine and can cause the waste of not little manpower and material resources.Increase cost of equipment maintenance.
Summary of the invention
Based on this, after being necessary easily there is not after testing the assembling of abnormal motion parts for cabinet air-conditioner moving component, complete machine flows out, cause complete machine operation exception, increase the problem of cost of equipment maintenance, propose a kind of cabinet air-conditioner moving component inspection frock before assembling, cabinet air-conditioner moving component being detected.
A kind of cabinet air-conditioner moving component inspection frock providing for realizing the object of the invention, comprises main body, moving component fixed part, motor, microswitch and motion step counter, wherein:
Described moving component fixed part and described main body removably connect, for placing the moving component of cabinet air-conditioner;
Described motor is arranged in described main body, can connect power supply by described main body, and described motor is electrically connected with the moving component of cabinet air-conditioner by motor connecting wire, can drive the moving component of described cabinet air-conditioner to move;
Described microswitch is arranged in described main body, be connected, and described microswitch is electrically connected with described motor by connection terminal with the mobile terminal of the moving component of described cabinet air-conditioner, controls the unlatching of described motor or closes;
Described motion step counter is electrically connected with described motor, counts the operation step number of the moving component of described cabinet air-conditioner by described motor.
As a kind of embodiment of cabinet air-conditioner moving component inspection frock, described moving component fixed part is four, is respectively upper left moving component fixed part, lower-left moving component fixed part, upper right moving component fixed part and bottom right moving component fixed part; Described main body comprises and is placed on that the base on ground is connected with described base one side and perpendicular to the sidewall of described base;
On described sidewall, be provided with the first supporting layer and the second supporting layer that are parallel to described base, described upper left moving component fixed part is detachably connected on a side of described the first supporting layer, and described upper right moving component fixed part is detachably connected on the opposite side of described the first supporting layer; Described lower-left moving component fixed part is detachably connected on a side of described the second supporting layer, and described bottom right moving component fixed part is detachably connected on the opposite side of described the second supporting layer.
As a kind of embodiment of cabinet air-conditioner moving component inspection frock, also comprise with described motion step counter and being electrically connected, and be fixedly installed on the display screen in described main body.
As a kind of embodiment of cabinet air-conditioner moving component inspection frock, also comprise the pilot lamp being fixedly installed in described main body.
As a kind of embodiment of cabinet air-conditioner moving component inspection frock, described pilot lamp comprises 4 lamps, is respectively moving component pilot lamp, lower moving component pilot lamp, the poor pilot lamp of motion step number and judges pilot lamp.
As a kind of embodiment of cabinet air-conditioner moving component inspection frock, also comprise the protection switch being arranged in described main body.
As a kind of embodiment of cabinet air-conditioner moving component inspection frock, also comprise the power switch and the start button that are arranged in described main body.
As a kind of embodiment of cabinet air-conditioner moving component inspection frock, also comprise the loading structure removably connecting with the upper left moving component of cabinet air-conditioner and/or the upper right moving component of cabinet air-conditioner.
As a kind of embodiment of cabinet air-conditioner moving component inspection frock, described moving component fixed part comprises the hexahedron structure of one side for opening and inner hollow formation accommodating cavity, also comprises the quick-speed jigs being arranged in described hexahedron structure one side.
As a kind of embodiment of cabinet air-conditioner moving component inspection frock, on the madial wall of described hexahedron structure, be provided with the locating slot of depression.
As a kind of embodiment of cabinet air-conditioner moving component inspection frock, the adjacent one side of one side of described hexahedron structure and opening is provided with the trough of opening.
As a kind of embodiment of cabinet air-conditioner moving component inspection frock, described display screen, described power switch and described start button are respectively two, in the left side of the upper left of described frock moving component fixed part and moving component fixed part place, lower-left frock, symmetrical with the right side of relative frock.
Beneficial effect of the present invention comprises: cabinet air-conditioner moving component provided by the invention inspection frock, it connects the driving connection terminal in the driving box of moving component by motor connecting wire, for driving box provides power.By microswitch and the connection terminal electrical connection that is connected slide bar in driving box.After starter motor, the driving box of moving component inside drives and starts, and in the time that the distance of operation reaches setting value, microswitch disconnects, and meanwhile, the motor that microswitch connects is also out of service.Now, whether meet the demands according to the step number of motor calculation moving component motion by operation step counter, moving component to cabinet air-conditioner detects, and detect the routing motion moving up and down between parts simultaneously, testing result is accurate, avoids using abnormal motion parts to carry out the expenditures such as the follow-up maintenance that final assembly causes.Reduce the cost of integral device production maintenance.And eliminate the potential safety hazard that moving component may bring extremely.
Brief description of the drawings
Fig. 1 is the front view of a specific embodiment of a kind of cabinet air-conditioner moving component inspection of the present invention frock;
Fig. 2 is the vertical view of a specific embodiment of a kind of cabinet air-conditioner moving component inspection of the present invention frock;
Fig. 3 is the side view of a specific embodiment of a kind of cabinet air-conditioner moving component inspection of the present invention frock;
Fig. 4 is the front view of the moving component fixed part of a specific embodiment of a kind of cabinet air-conditioner moving component inspection of the present invention frock;
Fig. 5 is the vertical view of the moving component fixed part of a specific embodiment of a kind of cabinet air-conditioner moving component inspection of the present invention frock;
Fig. 6 is the side view of the moving component fixed part of a specific embodiment of a kind of cabinet air-conditioner moving component inspection of the present invention frock.
Embodiment
In order to make object of the present invention, technical scheme and advantage clearer, below in conjunction with accompanying drawing, the embodiment of cabinet air-conditioner moving component inspection frock of the present invention is described.Should be appreciated that specific embodiment described herein, only in order to explain the present invention, is not intended to limit the present invention.
The cabinet air-conditioner moving component inspection frock of one embodiment of the invention, as shown in Figure 1, Figure 2, Figure 3 shows, comprise main body 100, moving component fixed part 200, motor (not shown), microswitch (not shown) and motion step counter (not shown).Moving component fixed part 200 removably connects with main body 100.After moving component fixed part is connected in main body 100, the moving component of cabinet air-conditioner can be placed in moving component fixed part, the position of fixing moving component peripheral components.As shown in Figure 3, main body 100 comprises and is placed on that the base 110 on ground is connected with base 110 1 sides and perpendicular to the sidewall 120 of base.When the work of inspection frock, sidewall is perpendicular to the ground.The motor of the embodiment of the present invention can be arranged in the sidewall 120 of described main body 100, can connect power supply by main body 100, and motor is electrically connected with the moving component of cabinet air-conditioner by motor connecting wire, can drive the moving component motion of described cabinet air-conditioner.Microswitch is arranged in described main body, be connected, and described microswitch is electrically connected with described motor by connection terminal with the mobile terminal of the moving component of described cabinet air-conditioner, controls the unlatching of described motor or closes.Motion step counter is electrically connected with described motor, counts the operation step number of the moving component of described cabinet air-conditioner by described motor.
Wherein, moving component fixed part 200 is four, is respectively upper left moving component fixed part 210, lower-left moving component fixed part 220, upper right moving component fixed part 230 and bottom right moving component fixed part 240.On sidewall 120, be provided with the first supporting layer (not shown) and the second supporting layer (not shown) that are parallel to described base.The vertical height of the first supporting layer is higher than the vertical height of the second supporting layer.Upper left moving component fixed part 210 is detachably connected on the left side of described the first supporting layer, and upper right moving component fixed part 230 is detachably connected on the right side of the first supporting layer; Lower-left moving component fixed part 220 is detachably connected on the left side of the first supporting layer, and bottom right moving component fixed part 240 is detachably connected on the right side of the second supporting layer.Described cabinet air-conditioner moving component inspection frock is symmetrical structure, and the topology layout of left and right sides frock is identical.And the moving component fixed part of the left and right sides is except having in self structure outside nuance, and one-piece construction is identical, and symmetrical placement in main body.
In the time of inspection moving component, respectively corresponding moving component is put into corresponding moving component fixed part, as, take right side as example, upper moving component is placed in the moving component fixed part of upper right, lower moving component is placed in the moving component fixed part of bottom right, connects the driving connection terminal in the driving box of moving component by motor connecting wire, for driving box that power is provided.By microswitch and the connection terminal electrical connection that is connected slide bar in driving box.After starter motor, the driving box of moving component inside drives and starts, and in the time that the distance of operation reaches setting value, microswitch disconnects, and meanwhile, the motor that microswitch connects is also out of service.Now, whether meet the demands according to the step number of motor calculation moving component motion by operation step counter.As, according to the operation stroke of moving component, determine that its standard movement step number between microswitch is 1950 steps, determine according to the actual motion step number of upper moving component and lower moving component whether moving component meets the demands, that is, whether be qualified parts.
It should be noted that herein, the corresponding motor of each moving component fixed part and a microswitch, when connection, each moving component connects respectively corresponding motor and microswitch thereof.Certainly, in certain embodiments, four motors that frock is equipped with also can not be arranged in main body, and connect separately by outside.
Preferably, in an embodiment, also comprise with described motion step counter and being electrically connected therein, and be fixedly installed on the display screen 300 in described main body.The motion step number of the moving component that motion step counter is counted shows by display screen 300.Can make reviewer see intuitively the order of accuarcy of moving component, the gap of moving component and standard component.Wherein, display screen can be LCDs.Except direct display standard step number, upper moving component (comprises upper left moving component and upper right moving component, with inspection frock left side and right side distinguish) motion step number, lower moving component (comprises lower-left moving component and bottom right moving component, with inspection frock left side and right side distinguish) motion step number outside, can also show move up and down parts respectively with the difference of standard step number, upper moving component and lower moving component respectively with the difference of standard step number.
Preferably, in an embodiment, also comprise the pilot lamp 400 being fixedly installed in described main body 100 therein, whether be qualifiedly used to indicate checked moving component.
In an embodiment, described pilot lamp comprises 4 lamps therein, is respectively moving component pilot lamp 410, lower moving component pilot lamp 420, the poor pilot lamp 430 of motion step number and judges pilot lamp 440.Pilot lamp is connected with the governor circuit of inspection frock.The standard movement step number of pre-stored moving component in governor circuit, the function of aforesaid motion step counter also can be completed by governor circuit, the motion step number of moving component is calculated in its rotation by motor, and calculate the difference of the motion step number of motion step number and standard, and judge that difference is whether in the default difference range allowing.As with the difference of standard step number within the scope of ± 40 steps, think to satisfy condition, control pilot lamp bright for green.Going up moving component pilot lamp herein shows according to the difference of the motion step number of the upper moving component of this side and standard step number, the pilot lamp 420 of lower moving component shows according to the difference of the motion step number of the lower moving component of this side and standard step number, and motion step number difference pilot lamp shows according to the difference between the motion step number of the lower moving component of the upper moving component motion step number of this side and this side.As the motion step number that mark is set is 1950 steps, be set to ± 60 steps of the error allowed band of upper moving component motion step number, be set to ± 40 steps of the error allowed band of the motion step number of lower moving component, the difference error scope of the motion step number of the parts that move up and down is set to ± and 100.While exceeding this scope, pilot lamp does not work, or in other embodiments, pilot lamp shiny red also can be set to go beyond the scope time, while meeting scope, pilot lamp bright green.The described pilot lamp that judges that pilot lamp 440 is final decision result, only has aforesaid three lamps all bright when green, judge that pilot lamp ability is shown in green, otherwise its shiny red.The pilot lamp of final demonstration is so set, makes reviewer show that intuitively whether the moving component of detection is qualified.And when the upper moving component of the cabinet air-conditioner moving component of embodiment of the present invention inspection frock to cabinet air-conditioner and lower fortune merit parts detect respectively, the detection routing motion between parts that moves up and down, testing result is accurate, avoids using abnormal motion parts to carry out the expenditures such as the follow-up maintenance that final assembly causes.Reduce the cost of integral device production maintenance.And eliminate the potential safety hazard that moving component may bring extremely.
Preferably, also comprise the protection switch 500 being arranged in described main body.Be arranged on power switch 600 and start button 700 in described main body.Power switch 600 and start button 700 are respectively arranged with one group in the left and right sides of frock, are respectively used to the connection power supply of frock left side and the inspection of frock right side moving component and start the step of checking.And protection switch 500 is herein master switch, it can be controlled whole inspection frock and comprise left side and right side all power, and protection switch 500 lower time in off position, all operations can not carry out.The setting of protection switch, guarantee reviewer's safety, reduces potential safety hazard.Avoid a side power supply to forget the situation of closing.
Preferably, also comprise the loading structure removably connecting with upper left moving component and/or the upper right moving component of cabinet air-conditioner.The heavy burden frock adopting in the embodiment of the present invention, frock number is FFG00007338, weight is 7.6KG.In the time of inspection, heavy burden frock is suspended on upper moving component, on upper left moving component or upper right moving component, motion state after the motion state class vraisemblance final assembly of moving component is completed, make inspection and the practical operation situation of moving component similar, strengthen the accuracy of moving component inspection.
As shown in Fig. 4, Fig. 5, Fig. 6, moving component fixed part 200 comprises the hexahedron structure 210 of one side for opening and inner hollow formation accommodating cavity, also comprises the quick-speed jigs 220 being arranged in described hexahedron structure one side.And on the madial wall of hexahedron structure 210, be provided with the locating slot 211 of depression.Right side moving component fixed part, comprises upper right moving component fixed part and bottom right moving component fixed part, is provided with the locating slot 211 of depression on the madial wall of the bottom surface of its hexahedron structure.And at left side moving component fixed part, comprise the locating slot 211 that is provided with depression on the madial wall above of the fixing hexahedron structure of upper left and lower-left moving component.
It should be noted that, for easy for installation, the bottom surface of hexahedron structure 210 can be set to slightly exceed the larger bottom surface above it in certain embodiments herein.
More be noted that, upper moving component fixed part is different and different according to the shape of moving component with the shape of the locating slot in lower moving component fixed part, therefore, upper left moving component fixed part, lower-left moving component fixed part, upper right moving component fixed part and bottom right moving component fixed part are fixed respectively upper left moving component, lower-left moving component, upper right moving component and the bottom right moving component of cabinet air-conditioner, can not general transposition between four kinds of moving components.So, can not place mistake because of moving component position causes moving component inspection inaccurate.
More, described hexahedron structure 210 one side adjacent with the one side of opening is provided with the trough 212 of opening.The trough 212 of opening drives the motor connecting wire that is connected of box and the connecting line of microswitch for placing with cabinet air-conditioner.Connecting line can be better protected in the setting of the trough 212 of opening, and make to check between frock and moving component be connected more convenient.
Brief description uses cabinet air-conditioner moving component inspection man of the present invention to put into the step (taking right side as example) of row moving component inspection below.
1) before use, first plug in, open master switch (protection switch 500) and east power switch, after powering on, right side LCDs shows detection interface.
2) get moving component and insert in the moving component fixed part of upper right, then fix quick-speed jigs upper end clamp, hang heavy burden frock (frock FFG00007338).
3) take off moving component and insert in the moving component fixed part of bottom right, then fix quick-speed jigs upper end clamp.
4) the inspection motor connecting wire of frock and the connection terminal of microswitch are docked with two terminals that drive box respectively.
5) aforesaid operations errorless after, the start button 700 of pressing right side starts inspection.
6) in the time having inspected, the relative step number difference that liquid crystal display shows respectively upper and lower parts actual motion step number and moves with difference and the upper and lower parts of standard step number, whether automatic decision is in the standard step number scope of program setting, in value range, show green light, not bright light not in value range; If the detection of first three items judgement is all qualified, it is qualified finally to judge, judges that pilot lamp 440 shows green light; If have any one or above judgement defective in first three items, finally judge defectively, judge that pilot lamp 440 shows red light.
7) after having detected, first heavy burden is unloaded, pulled out connection terminal, unclamp quick-speed jigs, moving component is taken out.
Whole checkout procedure is easy, and visual result understands.
The above embodiment has only expressed several embodiment of the present invention, and it describes comparatively concrete and detailed, but can not therefore be interpreted as the restriction to the scope of the claims of the present invention.It should be pointed out that for the person of ordinary skill of the art, without departing from the inventive concept of the premise, can also make some distortion and improvement, these all belong to protection scope of the present invention.Therefore, the protection domain of patent of the present invention should be as the criterion with claims.
Claims (12)
1. a cabinet air-conditioner moving component inspection frock, is characterized in that, comprises main body, moving component fixed part, motor, microswitch and motion step counter, wherein:
Described moving component fixed part and described main body removably connect, for placing the moving component of cabinet air-conditioner;
Described motor is arranged in described main body, can connect power supply by described main body, and described motor is electrically connected with the moving component of cabinet air-conditioner by motor connecting wire, can drive the moving component of described cabinet air-conditioner to move;
Described microswitch is arranged in described main body, be connected, and described microswitch is electrically connected with described motor by connection terminal with the mobile terminal of the moving component of described cabinet air-conditioner, controls the unlatching of described motor or closes;
Described motion step counter is electrically connected with described motor, counts the operation step number of the moving component of described cabinet air-conditioner by described motor.
2. cabinet air-conditioner moving component inspection frock according to claim 1, it is characterized in that, described moving component fixed part is four, is respectively upper left moving component fixed part, lower-left moving component fixed part, upper right moving component fixed part and bottom right moving component fixed part; Described main body comprises and is placed on that the base on ground is connected with described base one side and perpendicular to the sidewall of described base;
On described sidewall, be provided with the first supporting layer and the second supporting layer that are parallel to described base, described upper left moving component fixed part is detachably connected on a side of described the first supporting layer, and described upper right moving component fixed part is detachably connected on the opposite side of described the first supporting layer; Described lower-left moving component fixed part is detachably connected on a side of described the second supporting layer, and described bottom right moving component fixed part is detachably connected on the opposite side of described the second supporting layer.
3. cabinet air-conditioner moving component inspection frock according to claim 2, is characterized in that, also comprises with described motion step counter and being electrically connected, and be fixedly installed on the display screen in described main body.
4. cabinet air-conditioner moving component inspection frock according to claim 3, is characterized in that, also comprises the pilot lamp being fixedly installed in described main body.
5. cabinet air-conditioner moving component inspection frock according to claim 4, is characterized in that, described pilot lamp comprises 4 lamps, is respectively moving component pilot lamp, lower moving component pilot lamp, the poor pilot lamp of motion step number and judges pilot lamp.
6. cabinet air-conditioner moving component inspection frock according to claim 1, is characterized in that, also comprises the protection switch being arranged in described main body.
7. cabinet air-conditioner moving component inspection frock according to claim 5, is characterized in that, also comprises the power switch and the start button that are arranged in described main body.
8. cabinet air-conditioner moving component inspection frock according to claim 2, is characterized in that, also comprises the loading structure removably connecting with the upper left moving component of cabinet air-conditioner and/or the upper right moving component of cabinet air-conditioner.
9. cabinet air-conditioner moving component inspection frock according to claim 1, it is characterized in that, described moving component fixed part comprises the hexahedron structure of one side for opening and inner hollow formation accommodating cavity, also comprises the quick-speed jigs being arranged in described hexahedron structure one side.
10. cabinet air-conditioner moving component inspection frock according to claim 9, is characterized in that, is provided with the locating slot of depression on the madial wall of described hexahedron structure.
11. according to the cabinet air-conditioner moving component inspection frock described in claim 9 or 10, it is characterized in that, the adjacent one side of one side of described hexahedron structure and opening is provided with the trough of opening.
12. cabinet air-conditioner moving component inspection frocks according to claim 7, it is characterized in that, described display screen, described power switch and described start button are respectively two, in the left side of the upper left of described frock moving component fixed part and moving component fixed part place, lower-left frock, symmetrical with the right side of relative frock.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410286387.1A CN104089761B (en) | 2014-06-24 | 2014-06-24 | Cabinet air-conditioner moving component inspection frock |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201410286387.1A CN104089761B (en) | 2014-06-24 | 2014-06-24 | Cabinet air-conditioner moving component inspection frock |
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| CN104089761A true CN104089761A (en) | 2014-10-08 |
| CN104089761B CN104089761B (en) | 2016-07-06 |
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| CN201410286387.1A Active CN104089761B (en) | 2014-06-24 | 2014-06-24 | Cabinet air-conditioner moving component inspection frock |
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| CN105333573A (en) * | 2015-11-16 | 2016-02-17 | 格力电器（合肥）有限公司 | Detecting device for air conditioner wind-sweeping fan blade drive signal, test method for detecting device and air conditioner |
| CN111780344A (en) * | 2020-07-21 | 2020-10-16 | 格力电器（武汉）有限公司 | Method, device and equipment for testing driving box of split internal machine of air conditioner |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN105333573A (en) * | 2015-11-16 | 2016-02-17 | 格力电器（合肥）有限公司 | Detecting device for air conditioner wind-sweeping fan blade drive signal, test method for detecting device and air conditioner |
| CN111780344A (en) * | 2020-07-21 | 2020-10-16 | 格力电器（武汉）有限公司 | Method, device and equipment for testing driving box of split internal machine of air conditioner |
Also Published As
| Publication number | Publication date |
|---|---|
| CN104089761B (en) | 2016-07-06 |
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