CN104088788A - Full-performance screw air compressor all-in-one machine - Google Patents
Full-performance screw air compressor all-in-one machine Download PDFInfo
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- CN104088788A CN104088788A CN201410371415.XA CN201410371415A CN104088788A CN 104088788 A CN104088788 A CN 104088788A CN 201410371415 A CN201410371415 A CN 201410371415A CN 104088788 A CN104088788 A CN 104088788A
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- air compressor
- screw air
- cooling equipment
- motor
- integrated machine
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- 238000001914 filtration Methods 0.000 claims abstract description 21
- 238000001816 cooling Methods 0.000 claims abstract description 18
- 230000005540 biological transmission Effects 0.000 claims abstract description 4
- 239000004215 Carbon black (E152) Substances 0.000 claims description 14
- 229930195733 hydrocarbon Natural products 0.000 claims description 13
- 150000002430 hydrocarbons Chemical class 0.000 claims description 13
- 238000007710 freezing Methods 0.000 claims description 8
- 230000008014 freezing Effects 0.000 claims description 7
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 5
- 238000000926 separation method Methods 0.000 abstract description 5
- 239000003570 air Substances 0.000 description 60
- 238000013461 design Methods 0.000 description 4
- 230000006835 compression Effects 0.000 description 3
- 238000007906 compression Methods 0.000 description 3
- 238000011161 development Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 238000005265 energy consumption Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000000746 purification Methods 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
- 238000007605 air drying Methods 0.000 description 1
- 238000004887 air purification Methods 0.000 description 1
- 239000012080 ambient air Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 238000004108 freeze drying Methods 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 238000000108 ultra-filtration Methods 0.000 description 1
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- Applications Or Details Of Rotary Compressors (AREA)
- Compressor (AREA)
Abstract
The invention relates to a full-performance screw air compressor all-in-one machine. The full-performance screw air compressor all-in-one machine comprises a case and a gas storage tank installed at the lower part of the case. The all-in-one machine is characterized in that a motor is arranged in the case, a screw air compressor is arranged above the motor, an output shaft of the motor and an input shaft of the screw air compressor are in belt transmission, an air cleaner provided with an air inlet is connected above the screw air compressor, an oil gas filtering separation cooling apparatus is arranged and connected beside the screw air compressor, an output opening of the oil gas filtering separation cooling apparatus is connected with the gas storage tank, the rear side of the oil gas filtering separation cooling apparatus is provided with a refined filtering system connected with the gas storage tank, the rear side of the refined filtering system is connected with a refrigerated dryer, and the refrigerated dryer is provided with a gas outlet.
Description
Technical field
The present invention relates to a kind of air compressor, relate in particular to a kind of full performance belt type screw air compressor integrated machine that screw air compressor system, gas storage system, pressurized air lyophilization system and ultra-filtration system are integrated in one that comprises.
Background technique
Along with developing rapidly of China's economy, the particularly rise of high-tech industry, requirement to air compressor energy consumption, pressurized air quality is more and more higher, compressed-air actuated pollution and purification technics thereof have caused the attention of each national expenditures gas department and MANUFACTURER, there is oil removing, dewater, dedusting, be constantly developed except the various purification plants of smell, the market demand grows with each passing day, the development of compressed air purifying technology not only provides clean, source of the gas reliably for novel high-tech industry and the reconstruction of traditional industries, and self is also benefited a great deal from the development of new and high technology.Energy-saving and cost-reducing and environmental protection at present becomes the theme of our national industrial development, thereby product up-gradation is imperative with innovation for air compressor industry.
Now conventional air compressor kind is also more and more, there is piston type air compressor, screw air compressor, (screw air compressor is divided into again double-screw air compressor and single-screw air compressor), centrifugal compressor, sliding-vane air compressor and scroll type air compressor.But it is exactly its complicated outfit and high cost that these a few class air compressors have distinct issues, the ineffective activity causing due to huge volume in addition has all limited its Applicable scope.Need to match in addition complexity and the lengthy and tedious property of each accessory and internal duct due to traditional air compressor, greatly increase air compressor and revealed hidden danger and the pressure loss.
The domestic middle-size and small-size air compressor of selling on market is in addition still taking unit as main, when user will use high-quality pressurized air, need configuration gas holder in addition, drying equipment, filter plant removes pressurized air and anhydrates, the purified treatment of oil, impurity, and it is large that whole like this air compression system and compressed air purification system take up an area space, system pipeline complexity, leak point is many, and service equipment is many, and the process of selecting accessory also becomes complicated.
Summary of the invention
The object of the invention is for above deficiency, a kind of full performance screw air compressor integrated machine is provided, to solve, present air compressor plant energy consumption is high, noise is large, compressed air purifying processing equipment system is taken up an area that space is large, system pipeline is complicated, is carried along stroke pressure loss is large, transfer efficiency is low, it is dumb to work, and the problem such as air drying device of compressor evaporation heat transfer weak effect, heat recovery efficiency is wherein lower, compressed air outlet dew point temperature is unstable.
The scheme that technical solution problem of the present invention adopts is: a kind of full performance screw air compressor integrated machine, comprise cabinet and the gas holder that is arranged on cabinet bottom, described cabinet inside is provided with motor, motor top is provided with screw air compressor, described motor output shaft and the transmission of screw air compressor input shaft application band, described screw air compressor top is connected with the air-strainer of suction port, the setting of described screw air compressor side is connected with hydrocarbon filter and separates cooling equipment, described hydrocarbon filter separates cooling equipment delivery outlet and is connected with gas holder, described hydrocarbon filter separates cooling equipment rear side and is provided with and the tank connected smart filtration system of gas storage, described smart filtration system rear side is connected with freezing type drier, on described freezing type drier, be provided with air outlet.
Further, described hydrocarbon filter separation cooling equipment comprises oil strainer, oily fine separator and oil cooler.
Further, described smart filtration system has comprised several high efficiency particulate air filters and has been attached thereto several automatic water traps that connect correspondence.
Further, described gas holder bottom is provided with supporting foot.
Compared with prior art, the present invention has following beneficial effect: the integrated body of integral type compressed air system is compared with traditional air compressor air supply system and reduced by 70% internal pipeline and be connected, adopt global design, eliminate Leakage Gas and the pressure drop that cause due to the connection of pipeline unit inside, thereby greatly increased the reliability of unit; Adopt belt to connect little to the impact of main frame, can reduce impulsive torque, thereby protect main frame; The occupation of land space of unit has been dwindled in compact interior layout design, thereby reduce the installation cost of unit, be convenient to be arranged on and put annex with gas, extremely low operation noise, allow unit to be arranged on near gas point, not only reduce installation cost, and guaranteed better, a safer working environment, the flexibility that has greatly improved equipment; The accessory of each high-quality has ensured that system can provide stable exhaust pressure, has eliminated the power consumption loss that system causes because of excessive press belt, and has extended the working life of gas equipment and application tool, has ensured maximized productivity.The efficient integrated compression module that innovative technology brings, unit adopts integration design, by main frame, connecting pipeline and deaerator system etc. are designed to a compression module, the performance that can offer the best, the highest efficiency and the maintaining of most convenient, modular design has reduced leakage and the pressure loss of unit inside, improve operational efficiency and the performance of unit, and made maintaining easier.
Brief description of the drawings
Below in conjunction with accompanying drawing, patent of the present invention is further illustrated.
Fig. 1 is the structural representation of this invention;
In figure:
1-gas holder; 2-cabinet; 3-motor; 4-screw air compressor; 5-line belt; 6-suction port; 7-air-strainer; 8-hydrocarbon filter separates cooling equipment; 9-essence filtration system; 10-freezing type drier; 11-air outlet; 12-oil strainer; 13-oil fine separator; 14-oil cooler; 15-supporting foot.
Embodiment
Below in conjunction with the drawings and specific embodiments, the present invention is further described.
As shown in the figure, a kind of full performance screw air compressor integrated machine, comprise cabinet 2 and the gas holder 1 that is arranged on cabinet 2 bottoms, described cabinet 2 inside are provided with motor 3, motor 3 tops are provided with screw air compressor 4, described motor 3 output shafts and screw air compressor 4 input shaft band transmissions, described screw air compressor 4 tops are connected with the air-strainer 7 that is provided with suction port 6, described screw air compressor 4 side settings are connected with hydrocarbon filter and separate cooling equipment 8, described hydrocarbon filter separates cooling equipment 8 delivery outlets and is connected with gas holder 1, described hydrocarbon filter separates cooling equipment 8 rear sides and is provided with the smart filtration system 9 being connected with gas holder 1, described smart filtration system 9 rear sides are connected with freezing type drier 10, on described freezing type drier 10, be provided with air outlet 11.
In the present embodiment, described hydrocarbon filter separation cooling equipment 8 comprises oil strainer 12, oily fine separator 13 and oil cooler 14.
In the present embodiment, described smart filtration system 9 has comprised several high efficiency particulate air filters and has been attached thereto several automatic water traps that connect correspondence, preferred three high efficiency particulate air filters and be attached thereto three automatic water traps that connect, make its pressurized air filtration be divided into elementary, intermediate and senior three-stage filtration, pressurized air reaches 0.1 micron of dedusting precision after filtering, except accuracy 0.1ppm.
In the present embodiment, described gas holder 1 bottom is provided with supporting foot 15.
Specific implementation process:
Screw air compressor 4 compresses air by the driving of motor 3, after ambient air enters by suction port 6, through air-strainer, 7 filterings enter screw air compressor 4, pressurized air (gas mixture) is admitted to hydrocarbon filter and separates cooling equipment 8, successively by the road, enter oil strainer 12, oil fine separator 13 carries out oily cooling with separating of air with oil gas cooler 14, oil can continue to recycle, air enters gas holder 1, then enter smart filtration system 9 by gas holder 1, after the filtration draining of high efficiency particulate air filter and automatic water trap, entering freezing type drier 10 is dried, finally export clean air by air outlet 11.
Above-listed preferred embodiment; the object, technical solutions and advantages of the present invention are further described; institute is understood that; the foregoing is only preferred embodiment of the present invention; not in order to limit the present invention; within the spirit and principles in the present invention all, any amendment of doing, be equal to replacement, improvement etc., within all should being included in protection scope of the present invention.
Claims (4)
1. a full performance screw air compressor integrated machine, comprise cabinet and the gas holder that is arranged on cabinet bottom, it is characterized in that: described cabinet inside is provided with motor, motor top is provided with screw air compressor, described motor output shaft and the transmission of screw air compressor input shaft band, described screw air compressor top is connected with the air-strainer that is provided with suction port, the setting of described screw air compressor side is connected with hydrocarbon filter and separates cooling equipment, described hydrocarbon filter separates cooling equipment delivery outlet and is connected with gas holder, described hydrocarbon filter separates cooling equipment rear side and is provided with and the tank connected smart filtration system of gas storage, described smart filtration system rear side is connected with freezing type drier, on described freezing type drier, be provided with air outlet.
2. full performance screw air compressor integrated machine according to claim 1, is characterized in that: described hydrocarbon filter separates cooling equipment and comprises oil strainer, oily fine separator and oil cooler.
3. full performance screw air compressor integrated machine according to claim 1, is characterized in that: described smart filtration system has comprised several high efficiency particulate air filters and has been attached thereto several automatic water traps that connect correspondence.
4. full performance screw air compressor integrated machine according to claim 1, is characterized in that: described gas holder bottom is provided with supporting foot.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410371415.XA CN104088788A (en) | 2014-07-31 | 2014-07-31 | Full-performance screw air compressor all-in-one machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410371415.XA CN104088788A (en) | 2014-07-31 | 2014-07-31 | Full-performance screw air compressor all-in-one machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN104088788A true CN104088788A (en) | 2014-10-08 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410371415.XA Pending CN104088788A (en) | 2014-07-31 | 2014-07-31 | Full-performance screw air compressor all-in-one machine |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107110164A (en) * | 2014-12-30 | 2017-08-29 | 舒尔茨股份公司 | Vapor reservoirs for air compressors |
| CN107956691A (en) * | 2018-01-13 | 2018-04-24 | 力达(中国)机电有限公司 | A kind of integral type air compressor machine |
| CN108661909A (en) * | 2018-07-07 | 2018-10-16 | 东莞市山田精密机械有限公司 | A kind of oil-free water lubrication screw air compressor |
| CN114876793A (en) * | 2022-06-02 | 2022-08-09 | 湖南捷工医疗科技有限公司 | Movable intelligent noise-reduction medical air compressor |
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| CN200989304Y (en) * | 2006-12-26 | 2007-12-12 | 李维云 | Low-dew-point screw air compressor integrated machine |
| CN102297133A (en) * | 2011-09-09 | 2011-12-28 | 湖南云箭集团有限公司 | Full performance scroll compressor all-in-one machine |
| CN203051119U (en) * | 2012-12-03 | 2013-07-10 | 上海信然压缩机有限公司 | Double-screw air compressor |
| CN203488370U (en) * | 2013-01-15 | 2014-03-19 | 邵用葆 | Intelligent water automatic cycle mobile single screw oil-free air compressor unit |
| CN203604207U (en) * | 2013-11-15 | 2014-05-21 | 上海复特压缩机有限公司 | Linear type integrated air compressor |
| CN204041457U (en) * | 2014-07-31 | 2014-12-24 | 福州固力工业成套设备有限公司 | full performance screw air compressor integrated machine |
-
2014
- 2014-07-31 CN CN201410371415.XA patent/CN104088788A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN200989304Y (en) * | 2006-12-26 | 2007-12-12 | 李维云 | Low-dew-point screw air compressor integrated machine |
| CN102297133A (en) * | 2011-09-09 | 2011-12-28 | 湖南云箭集团有限公司 | Full performance scroll compressor all-in-one machine |
| CN203051119U (en) * | 2012-12-03 | 2013-07-10 | 上海信然压缩机有限公司 | Double-screw air compressor |
| CN203488370U (en) * | 2013-01-15 | 2014-03-19 | 邵用葆 | Intelligent water automatic cycle mobile single screw oil-free air compressor unit |
| CN203604207U (en) * | 2013-11-15 | 2014-05-21 | 上海复特压缩机有限公司 | Linear type integrated air compressor |
| CN204041457U (en) * | 2014-07-31 | 2014-12-24 | 福州固力工业成套设备有限公司 | full performance screw air compressor integrated machine |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107110164A (en) * | 2014-12-30 | 2017-08-29 | 舒尔茨股份公司 | Vapor reservoirs for air compressors |
| CN107956691A (en) * | 2018-01-13 | 2018-04-24 | 力达(中国)机电有限公司 | A kind of integral type air compressor machine |
| CN108661909A (en) * | 2018-07-07 | 2018-10-16 | 东莞市山田精密机械有限公司 | A kind of oil-free water lubrication screw air compressor |
| CN114876793A (en) * | 2022-06-02 | 2022-08-09 | 湖南捷工医疗科技有限公司 | Movable intelligent noise-reduction medical air compressor |
| CN114876793B (en) * | 2022-06-02 | 2023-08-18 | 湖南捷工医疗科技有限公司 | Portable intelligent medical air compressor that makes an uproar that falls |
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Application publication date: 20141008 |
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