CN104088743B - Electronically controlled high-pressure oil pump and detection device and method for reverse connection of its interface - Google Patents

Electronically controlled high-pressure oil pump and detection device and method for reverse connection of its interface Download PDF

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CN104088743B
CN104088743B CN201410249867.0A CN201410249867A CN104088743B CN 104088743 B CN104088743 B CN 104088743B CN 201410249867 A CN201410249867 A CN 201410249867A CN 104088743 B CN104088743 B CN 104088743B
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rail pressure
pressure
interface
dutycycle
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CN104088743A (en
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刘兴义
孔祥花
张苗苗
赵中煜
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Weichai Power Co Ltd
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Weichai Power Co Ltd
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Abstract

The present invention provides a kind of Electrocontrolled high-pressure oil pump and interface thereof to connect anti-detection device and detection method, it is possible to realize detecting whether interface connects instead rapidly and accurately.Described detection method includes: whether the pressure limiting valve of detection common rail pipe is opened, if it is, obtain the dutycycle of fuel gauging unit and the rail pressure of common rail pipe, and judges whether both are directly proportional, if it is, send interface to connect anti-signal.Described detection device includes controller and the acquisition device being connected with its signal, and acquisition device is for obtaining the dutycycle of fuel gauging unit and the rail pressure of common rail pipe, and judges both variation relations;Controller is connected with the pressure limiting valve signal of common rail pipe, and control acquisition device is operated when pressure limiting valve is opened;When acquisition device get dutycycle be directly proportional to rail pressure time, controller sends interface and connects anti-signal.The interface that present invention utilizes Electrocontrolled high-pressure oil pump connects the characteristic that inverse time dutycycle is directly proportional to rail pressure, and it is simple and convenient, and accuracy of detection is high.

Description

电控高压油泵及其接口接反的检测装置和检测方法Electronically controlled high-pressure oil pump and detection device and method for reverse connection of its interface

技术领域technical field

本发明涉及柴油机技术领域,特别是涉及一种电控高压油泵接口接反的检测方法。本发明还涉及一种采用上述检测方法的检测装置,以及具有上述检测装置的电控高压油泵。The invention relates to the technical field of diesel engines, in particular to a detection method for reverse connection of an interface of an electronically controlled high-pressure oil pump. The present invention also relates to a detection device using the above detection method, and an electronically controlled high-pressure oil pump with the above detection device.

背景技术Background technique

电控高压共轨系统是指柴油从油箱被齿轮泵吸出,经过油水分离器和齿轮泵被输送到柴油精滤器,然后经过电控高压油泵输送至共轨管,再借助共轨管将其输送至喷油器喷出的整个油路系统,以及与传感器和ECU(电控单元)共同组成的闭环燃油供给系统,是一种将喷射压力的产生和喷射过程彼此完全分开的一种供油方式。The electronically controlled high-pressure common rail system means that the diesel oil is sucked out from the fuel tank by the gear pump, delivered to the diesel fine filter through the oil-water separator and the gear pump, and then delivered to the common rail pipe through the electronically controlled high-pressure oil pump, and then conveyed by the common rail pipe The entire oil circuit system to the fuel injector, as well as the closed-loop fuel supply system composed of sensors and ECU (Electronic Control Unit), is a fuel supply method that completely separates the generation of injection pressure and the injection process from each other .

现有技术的电控高压共轨系统主要包括电控高压油泵、共轨管、电控喷油器和ECU四个部分;其中,电控高压油泵为一种电控入口截流的柱塞泵,主要包括溢流阀、油量计量单元、零油量孔以及柱塞泵。The electronically controlled high-pressure common rail system in the prior art mainly includes four parts: electronically controlled high-pressure oil pump, common rail pipe, electronically controlled fuel injector and ECU; among them, the electronically controlled high-pressure oil pump is a plunger pump with electronically controlled inlet cut-off, It mainly includes relief valve, oil quantity metering unit, zero oil quantity hole and plunger pump.

请参考图1,图1为现有技术中电控高压油泵向共轨管供油的一种油路设置方式的结构示意图。Please refer to FIG. 1 . FIG. 1 is a structural schematic diagram of an oil circuit setting method in which an electronically controlled high-pressure oil pump supplies oil to a common rail pipe in the prior art.

现有技术中的电控高压油泵向共轨管5’输送高压油,其主要包括溢流阀1’、油量计量单元2’、零油量孔3’以及柱塞泵4’,如图1中虚线部分所示。油量计量单元2’为一种电磁比例阀,其控制信号为PWM信号,当占空比变小时,过流面积变大,则进到柱塞泵4’内的燃油会变多;柱塞泵4’与共轨管5’连通,共轨管5’与喷油器连通,则当喷油器的喷油量不变时,共轨管5’的轨压(即共轨管5’内的压力)会升高;反之,当占空比变大时,共轨管5’的轨压会降低。The electronically controlled high-pressure oil pump in the prior art delivers high-pressure oil to the common rail pipe 5', which mainly includes a relief valve 1', an oil volume metering unit 2', a zero oil volume hole 3' and a plunger pump 4', as shown in the figure 1 is shown by the dotted line. The fuel metering unit 2' is an electromagnetic proportional valve, and its control signal is a PWM signal. When the duty cycle becomes smaller and the flow area becomes larger, more fuel will enter the plunger pump 4'; The pump 4' is connected to the common rail pipe 5', and the common rail pipe 5' is connected to the fuel injector. When the fuel injection volume of the fuel injector remains unchanged, the rail pressure of the common rail pipe 5' (that is, the pressure in the common rail pipe 5' The pressure) will increase; on the contrary, when the duty ratio becomes larger, the rail pressure of the common rail tube 5' will decrease.

具体地,如图1所示,图1中箭头所指方向为燃油的流动方向,当燃油从进口进入时,由于油量计量单元2’的节流作用,一部分油通过溢流阀1’回到出口进入油箱,一部分继续向前;向前流动的燃油通过零油量孔3’被分流,剩余的燃油进入柱塞泵4’,经过柱塞泵4’的加压进入到共轨管5’,最后通过喷油器喷出。Specifically, as shown in Figure 1, the direction indicated by the arrow in Figure 1 is the flow direction of the fuel. When the fuel enters from the inlet, due to the throttling effect of the fuel metering unit 2', a part of the oil returns to the fuel through the overflow valve 1'. To the outlet into the fuel tank, part of it continues to move forward; the fuel flowing forward is diverted through the zero oil volume hole 3', and the remaining fuel enters the plunger pump 4', and enters the common rail pipe 5 after being pressurized by the plunger pump 4' ’, and finally ejected through the injector.

通常,共轨管5’具有限压阀51’,以防止共轨管5’内的压力过大影响燃油供给系统的稳定性。在正常情况下,启动过程中,油量计量单元2’的占空比由小变大,轨压先上冲较快然后趋于稳定,占空比与轨压成反比,轨压能够稳定在一定范围内,不会冲开限压阀51’。Usually, the common rail pipe 5' has a pressure limiting valve 51' to prevent the excessive pressure in the common rail pipe 5' from affecting the stability of the fuel supply system. Under normal circumstances, during start-up, the duty cycle of the oil metering unit 2' changes from small to large, and the rail pressure first rises quickly and then tends to be stable. The duty cycle is inversely proportional to the rail pressure, and the rail pressure can be stabilized at Within a certain range, the pressure limiting valve 51' will not be flushed open.

在实际生产中,为了加工装配方便,电控高压油泵的进出油口的接口尺寸相同,故很容易出现装配错误;当出现装配错误时,可能导致轨压急剧上升,从而冲开限压阀51’,对共轨管5’的正常使用造成影响,破坏整个供油系统的稳定性。In actual production, for the convenience of processing and assembly, the interface sizes of the inlet and outlet ports of the electronically controlled high-pressure oil pump are the same, so assembly errors are prone to occur; when assembly errors occur, the rail pressure may rise sharply, thereby opening the pressure limiting valve 51 ', affecting the normal use of the common rail pipe 5' and destroying the stability of the entire oil supply system.

因此,如何另辟蹊径,设计一种电控高压油泵接口接反的检测装置和检测方法,以检测接口是否接反,从而及时纠正接口的装配方式,提高燃油供给系统的可靠性,是本领域技术人员目前需要解决的技术问题。Therefore, how to find another way to design a detection device and detection method for the reverse connection of the interface of the electronically controlled high-pressure fuel pump to detect whether the interface is reversed, thereby correcting the assembly method of the interface in time and improving the reliability of the fuel supply system is a matter for those skilled in the art. Current technical issues that need to be resolved.

发明内容Contents of the invention

本发明的目的是提供一种电控高压油泵接口接反的检测方法,能够实现快速准确地检测出接口是否接反,以便及时提醒操作人员进行更改,使得燃油供给系统保持稳定。The purpose of the present invention is to provide a detection method for the reverse connection of the interface of the electronically controlled high-pressure fuel pump, which can quickly and accurately detect whether the interface is reversed, so as to remind the operator to make changes in time, so that the fuel supply system remains stable.

本发明的另一目的是提供一种采用上述检测方法的检测装置,以实现接口接反的检测,其结构简单,操作便捷,检测精度较高。Another object of the present invention is to provide a detection device adopting the above detection method to realize the detection of reverse connection of the interface, which has a simple structure, convenient operation and high detection accuracy.

本发明的再一目的是提供一种包括上述检测装置的电控高压油泵,能够检测其接口是否接反,以便根据检测结果调整器接口的装配情况,避免对油泵造成损伤。Another object of the present invention is to provide an electronically controlled high-pressure oil pump including the above detection device, which can detect whether the interface is reversed, so as to adjust the assembly of the interface according to the detection result and avoid damage to the oil pump.

为解决上述技术问题,本发明提供一种电控高压油泵接口接反的检测方法,包括以下步骤:In order to solve the above technical problems, the present invention provides a detection method for reverse connection of the interface of the electronically controlled high-pressure oil pump, which includes the following steps:

11)检测共轨管的限压阀是否打开,如果是,则执行步骤12),如果否,则终止;11) Detect whether the pressure limiting valve of the common rail pipe is opened, if yes, then perform step 12), if not, then terminate;

12)获取油量计量单元的占空比与共轨管的轨压,并判断两者是否成正比,如果是,则发出接口接反的信号。12) Obtain the duty cycle of the oil quantity metering unit and the rail pressure of the common rail pipe, and judge whether the two are proportional, and if so, send a signal that the interface is reversed.

正常情况下,油量计量单元的占空比与共轨管的轨压呈反比,但当电控高压油泵的进口和出口接反时,油量计量单元的占空比与轨压的变化特性发生转变,两者之间成正比例变化;本发明的检测方法利用了该特性,通过该检测占空比与轨压之间的变化关系判断油泵的接口是否接反,其操作简单便捷,检测精度较高,不会出现误判等情况,能够准确及时地获取接口接反的信息,以便及时改正接口的装配状态。Under normal circumstances, the duty cycle of the oil metering unit is inversely proportional to the rail pressure of the common rail pipe, but when the inlet and outlet of the electronically controlled high-pressure oil pump are connected in reverse, the change characteristics of the duty cycle of the oil metering unit and the rail pressure will occur. The change between the two changes in direct proportion; the detection method of the present invention utilizes this characteristic, and judges whether the interface of the oil pump is reversed through the change relationship between the detection duty cycle and the rail pressure. The operation is simple and convenient, and the detection accuracy is relatively high. High, there will be no misjudgment, etc., and the information of reverse connection of the interface can be obtained accurately and timely, so as to correct the assembly state of the interface in time.

优选地,在所述步骤11)之前还包括步骤00):检测共轨管的轨压传感器是否故障,如果否,则执行步骤11)。Preferably, step 00) is also included before step 11): detecting whether the rail pressure sensor of the common rail pipe is faulty, and if not, performing step 11).

为进一步提高检测的准确性,可以首先检测轨压传感器是否故障,以获取准确的轨压变化情况,避免误判。In order to further improve the accuracy of detection, it is possible to first detect whether the rail pressure sensor is faulty, so as to obtain accurate rail pressure changes and avoid misjudgment.

优选地,所述步骤12)具体包括以下步骤:Preferably, said step 12) specifically includes the following steps:

121)将油量计量单元的占空比至零;121) Set the duty cycle of the oil quantity metering unit to zero;

122)检测所述轨压的下降量是否超出预定值,然后将所述占空比恢复至正常值,如果超出预定值,则发出接口接反的信号。122) Detect whether the drop of the rail pressure exceeds a predetermined value, and then restore the duty cycle to a normal value, and if it exceeds the predetermined value, send a signal that the interface is reversed.

可以首先将占空比至零,然后观察轨压的下降量,从而判断占空比与轨压是否成正比;采用上述方式,首先固定了一个变量,然后观察另一个变量的变化情况,能够降低检测难度,简化检测过程,同时还可以提高检测结果的准确性;另一方面,由于占空比至零时其变化幅度较大,相应的,轨压的变化幅度也会比较大,则可以较为直观、准确地观察到轨压的变化,从而快速准确地得出检测结果。You can first set the duty cycle to zero, and then observe the drop of the rail pressure, so as to judge whether the duty cycle is proportional to the rail pressure; using the above method, first fix one variable, and then observe the change of the other variable, which can reduce the Difficulty of detection, simplifies the detection process, and can also improve the accuracy of the detection results; Intuitively and accurately observe the change of rail pressure, so as to quickly and accurately obtain the detection results.

优选地,在所述步骤11)和步骤12)之间还包括以下步骤:Preferably, the following steps are also included between said step 11) and step 12):

111)检测发动机的转速和喷油量;111) Detect the rotational speed and fuel injection volume of the engine;

112)判断发动机的转速和喷油量是否大于一定值且保持稳定,如果是,则执行步骤12),如果否,则返回执行步骤111)。112) Judging whether the rotational speed and fuel injection quantity of the engine are greater than a certain value and kept stable, if yes, execute step 12), if not, return to execute step 111).

在进行占空比与轨压是否成正比的检测操作之前,还可以首先检测发动机的转速和排量,当转速和排量较高且保持稳定时再执行检测;一方面,在限压阀被冲开时整个供油系统会存在波动,如果此时进行检测会影响检测结果;另一方面,在转速和排量较高时,轨压的值相对较大,其升降变化也相对更加明显,能够提高检测精度和准确性。Before performing the detection operation of whether the duty cycle is proportional to the rail pressure, the engine speed and displacement can be detected first, and then the detection is performed when the speed and displacement are high and stable; on the one hand, after the pressure limiting valve is activated There will be fluctuations in the entire oil supply system when flushing, and testing at this time will affect the testing results; on the other hand, when the speed and displacement are high, the value of the rail pressure is relatively large, and its fluctuation is relatively more obvious. Can improve detection precision and accuracy.

本发明还提供一种电控高压油泵接口接反的检测装置,包括控制器和与其信号连接的获取装置,所述获取装置用于获取油量计量单元的占空比和共轨管的轨压,并判断两者的变化关系;所述控制器与共轨管的限压阀信号连接,并在所述限压阀打开时控制所述获取装置进行工作;当所述获取装置获取到所述占空比与所述轨压成正比时,所述控制器发出接口接反的信号。The present invention also provides a detection device for the reverse connection of the interface of the electronically controlled high-pressure oil pump, including a controller and an acquisition device connected to the signal, and the acquisition device is used to obtain the duty cycle of the oil quantity metering unit and the rail pressure of the common rail pipe , and judge the change relationship between the two; the controller is connected with the pressure limiting valve signal of the common rail pipe, and controls the acquisition device to work when the pressure limiting valve is opened; when the acquisition device acquires the When the empty ratio is directly proportional to the rail pressure, the controller sends a signal that the interface is reversed.

本发明的检测装置设有获取装置和控制器,获取装置可以得出占空比与轨压的变化关系,以便控制器根据该变化关系判断接口是否接反,整个检测装置的结构较为简单,操作便捷,且充分利用了占空比与轨压之间的变化关系,检测精度较高。The detection device of the present invention is provided with an acquisition device and a controller. The acquisition device can obtain the change relationship between the duty ratio and the rail pressure, so that the controller can judge whether the interface is reversed according to the change relationship. The structure of the whole detection device is relatively simple, and the operation It is convenient, and makes full use of the changing relationship between the duty cycle and the rail pressure, and has high detection accuracy.

优选地,所述获取装置包括比较器、用于获取油量计量单元的占空比的占空比获取单元以及用于检测轨压的轨压传感器,所述比较器对所述占空比获取单元获取的占空比和所述轨压传感器检测的轨压进行比较,以判断占空比与轨压是否成正比。Preferably, the acquisition device includes a comparator, a duty ratio acquisition unit for acquiring the duty ratio of the oil metering unit, and a rail pressure sensor for detecting rail pressure, and the comparator acquires the duty ratio The duty cycle acquired by the unit is compared with the rail pressure detected by the rail pressure sensor to determine whether the duty cycle is proportional to the rail pressure.

优选地,所述控制器与油量计量单元信号连接,以控制所述油量计量单元的占空比;所述获取装置包括与所述控制器信号连接的比较器以及用于检测轨压的轨压传感器,所述比较器预存有轨压下降量的预定值,所述比较器接收到所述控制器发出的占空比至零信号时,对轨压下降量的检测值与所述预定值比较,以便根据所述轨压下降量是否超出所述预定值判断占空比与轨压是否成正比。Preferably, the controller is signal-connected with the oil quantity metering unit to control the duty cycle of the oil quantity metering unit; the acquisition device includes a comparator signal-connected with the controller and a device for detecting rail pressure A rail pressure sensor, the comparator pre-stores a predetermined value of the rail pressure drop, and when the comparator receives a signal from the controller with a duty cycle to zero, the detected value of the rail pressure drop is consistent with the predetermined value. Value comparison, so as to determine whether the duty cycle is proportional to the rail pressure according to whether the rail pressure drop exceeds the predetermined value.

可以将油量计量单元与控制器信号连接,以便控制器控制占空比,并将占空比的信息直接传递给所述比较器,无需专门设置用于检测占空比的装置,简化了获取装置的结构;更为重要的是,当控制器对占空比进行控制时,比较器可以直接比较轨压下降量与预定值的大小关系,从而得出占空比与轨压的关系,进而提高了检测效率。The fuel quantity metering unit can be connected with the controller signal, so that the controller can control the duty ratio, and the information of the duty ratio can be directly transmitted to the comparator, without specially setting up a device for detecting the duty ratio, which simplifies the acquisition The structure of the device; more importantly, when the controller controls the duty cycle, the comparator can directly compare the relationship between the rail pressure drop and the predetermined value, so as to obtain the relationship between the duty cycle and the rail pressure, and then The detection efficiency is improved.

优选地,还包括用于检测发动机转速的第一检测件,所述第一检测件与所述控制器信号连接,所述控制器预存有发动机转速的第一定值;所述控制器根据所述第一检测件的检测信号判断发动机转速是否大于所述第一定值且保持稳定,如果是,则控制所述获取装置进行工作。Preferably, it also includes a first detection part for detecting the engine speed, the first detection part is connected with the controller signal, and the controller pre-stores the first fixed value of the engine speed; the controller according to the The detection signal of the first detection part judges whether the engine speed is greater than the first fixed value and remains stable, and if so, controls the acquisition device to work.

还可以设置对发动机转速进行检测的第一检测件,以便控制器掌握发动机的状况,从而控制获取装置在适当的条件下进行工作,保证检测结果的准确性。It is also possible to set a first detection part for detecting the engine speed, so that the controller can grasp the condition of the engine, thereby controlling the acquisition device to work under appropriate conditions, and ensuring the accuracy of the detection results.

优选地,还包括用于检测发动机喷油量的第二检测件,所述第二检测件与所述控制器信号连接,所述控制器预存有发动机排量的第二定值;所述控制器根据所述第二检测件的检测信号判断发动机喷油量是否大于所述第二定值且保持稳定,如果是,则控制所述获取装置进行工作。Preferably, it also includes a second detection part for detecting the fuel injection quantity of the engine, the second detection part is connected with the controller signal, and the second fixed value of the engine displacement is pre-stored in the controller; the control The device judges whether the fuel injection quantity of the engine is greater than the second fixed value and remains stable according to the detection signal of the second detection part, and if so, controls the acquisition device to work.

还可以设置对发动机喷油量进行检测的第二检测件,以便控制器掌握发动机的状况,从而控制获取装置在发动机保持稳态的情况下进行工作,保证检测结果的准确性。A second detection part for detecting the fuel injection quantity of the engine can also be provided, so that the controller can grasp the condition of the engine, thereby controlling the acquisition device to work when the engine remains in a steady state, so as to ensure the accuracy of the detection results.

本发明还提供一种电控高压油泵,包括用于检测其进口和出口是否接反的检测装置,所述检测装置为上述任一项所述的检测装置。The present invention also provides an electronically controlled high-pressure oil pump, including a detection device for detecting whether its inlet and outlet are reversed, and the detection device is the detection device described in any one of the above.

由于本发明的电控高压油泵具有上述任一项所述的检测装置,故上述任一项所述的检测装置所产生的技术效果均适用于本发明的电控高压油泵,此处不再赘述。Since the electronically controlled high-pressure oil pump of the present invention has the detection device described in any one of the above, the technical effects produced by the detection device described in any of the above are applicable to the electronically controlled high-pressure oil pump of the present invention, and will not be repeated here. .

附图说明Description of drawings

图1为现有技术中电控高压油泵向共轨管供油的一种油路设置方式的结构示意图;Fig. 1 is a structural schematic diagram of an oil circuit setting method in which an electronically controlled high-pressure oil pump supplies oil to a common rail pipe in the prior art;

图2为本发明所提供电控高压油泵的接口接反时的燃油供给油路示意图;Fig. 2 is a schematic diagram of the fuel supply oil circuit when the interface of the electronically controlled high-pressure oil pump provided by the present invention is reversed;

图3为本发明所提供电控高压油泵接口接反的检测方法在一种具体实施方式中的流程示意图。Fig. 3 is a schematic flow chart of a specific embodiment of the detection method for reverse connection of the interface of the electronically controlled high-pressure oil pump provided by the present invention.

图1中:In Figure 1:

1’溢流阀、2’油量计量单元、3’零油量孔、4’柱塞泵、5’共轨管、51’限压阀1' overflow valve, 2' oil quantity metering unit, 3' zero oil quantity hole, 4' plunger pump, 5' common rail pipe, 51' pressure limiting valve

图2-3中:In Figure 2-3:

1溢流阀、2油量计量单元、3零油量孔、4柱塞泵、5共轨管、51限压阀1 Relief valve, 2 Oil quantity metering unit, 3 Zero oil quantity hole, 4 Plunger pump, 5 Common rail pipe, 51 Pressure limiting valve

具体实施方式detailed description

本发明的核心是提供一种电控高压油泵接口接反的检测方法,能够实现快速准确地检测出接口是否接反,以便及时提醒操作人员进行更改,使得燃油供给系统保持稳定。The core of the present invention is to provide a detection method for the reversed connection of the interface of the electronically controlled high-pressure fuel pump, which can quickly and accurately detect whether the interface is reversed, so as to remind the operator to make changes in time, so that the fuel supply system remains stable.

本发明的另一核心是提供一种采用上述检测方法的检测装置,以实现接口接反的检测,其结构简单,操作便捷,检测精度较高。Another core of the present invention is to provide a detection device adopting the above detection method to realize the detection of reverse connection of the interface, which has a simple structure, convenient operation and high detection accuracy.

本发明的再一核心是提供一种包括上述检测装置的电控高压油泵,能够检测其接口是否接反,以便根据检测结果调整器接口的装配情况,避免对油泵造成损伤。Another core of the present invention is to provide an electronically controlled high-pressure oil pump including the above detection device, which can detect whether its interface is reversed, so as to adjust the assembly of the interface according to the detection result and avoid damage to the oil pump.

为了使本技术领域的人员更好地理解本发明方案,下面结合附图和具体实施方式对本发明作进一步的详细说明。In order to enable those skilled in the art to better understand the solution of the present invention, the present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.

请参考图2,图2为本发明所提供电控高压油泵的接口接反时的燃油供给油路示意图。Please refer to FIG. 2 . FIG. 2 is a schematic diagram of the fuel supply circuit when the interface of the electronically controlled high-pressure fuel pump provided by the present invention is reversed.

本发明的电控高压油泵包括用于检测接口是否接反的检测装置,以便检测其进口和出口是否接反。具体地,电控高压油泵通常包括溢流阀1、油量计量单元2、零油量孔3以及柱塞泵4,柱塞泵4的出油口连通有共轨管5,以便通过共轨管5向外输送燃油;油量计量单元2用于控制进入柱塞泵4的燃油量;溢流阀1在压力升高到一定值后打开,用于泄压,降低管路内压力;当不需要供油时,由于油量计量单元2因本身结构限制而无法完全关闭,此时,可以通过零油量孔3进行燃油分流,以尽量减少进入柱塞泵4的燃油。The electronically controlled high-pressure oil pump of the present invention includes a detection device for detecting whether the connection of the interface is reversed, so as to detect whether the connection of its inlet and outlet is reversed. Specifically, the electronically controlled high-pressure oil pump usually includes a relief valve 1, an oil volume metering unit 2, a zero oil volume hole 3, and a plunger pump 4. The oil outlet of the plunger pump 4 is connected with a common rail pipe 5, so that the common rail The pipe 5 transports fuel oil outward; the fuel quantity metering unit 2 is used to control the fuel quantity entering the plunger pump 4; the overflow valve 1 is opened after the pressure rises to a certain value, and is used for pressure relief to reduce the pressure in the pipeline; When fuel supply is not required, the fuel metering unit 2 cannot be completely closed due to its own structural limitations. At this time, the fuel can be divided through the zero fuel hole 3 to minimize the fuel entering the plunger pump 4 .

如背景技术所述,在实际生产中,为了加工装配方便,电控高压油泵进出油口的接口尺寸相同,故容易出现装配错误。如图2所示,图2中箭头方向表示燃油的流动方向,如果电控高压油泵的进口和出口接反了,燃油从零油量孔3进入,经油量计量单元2进行分流,一部分通过出口流回油箱,一部分进入柱塞泵4;此时,油量计量单元2的占空比变小时,过流面积变大,通过油量计量单元2回到油箱的油变多,则进入柱塞泵4的燃油变少,进而导致由柱塞泵4输送至共轨管5的燃油变少,共轨管5的轨压变小;反之,当油量计量单元2的占空比变大时,轨压变大。As mentioned in the background art, in actual production, for the convenience of processing and assembly, the interface sizes of the inlet and outlet ports of the electronically controlled high-pressure oil pump are the same, so assembly errors are prone to occur. As shown in Figure 2, the direction of the arrow in Figure 2 indicates the flow direction of the fuel. If the inlet and outlet of the electronically controlled high-pressure fuel pump are reversed, the fuel enters from the zero oil volume hole 3 and is divided by the fuel volume metering unit 2, and part of it passes through The outlet flows back to the fuel tank, and part of it enters the plunger pump 4; at this time, the duty ratio of the oil metering unit 2 becomes smaller, the flow area becomes larger, and more oil returns to the fuel tank through the oil metering unit 2, and then enters the plunger pump 4. The fuel of the plunger pump 4 becomes less, which in turn leads to less fuel delivered from the plunger pump 4 to the common rail pipe 5, and the rail pressure of the common rail pipe 5 becomes smaller; on the contrary, when the duty cycle of the fuel metering unit 2 becomes larger , the rail pressure increases.

因此,在接口接反情况下,启动过程中,占空比由小变大,轨压由小变大,当轨压升高到一定程度会将共轨管5内的限压阀51冲开;在限压阀51冲开后,占空比与轨压成正比变化。Therefore, in the case of reverse connection of the interface, during the startup process, the duty cycle changes from small to large, and the rail pressure changes from small to large. When the rail pressure rises to a certain level, the pressure limiting valve 51 in the common rail pipe 5 will be flushed open. ; After the pressure limiting valve 51 is opened, the duty ratio changes in direct proportion to the rail pressure.

本领域技术人员应该可以理解,当轨压不断升高时,存在较大的安全隐患,影响燃油供给油路的稳定性,进而影响发动机的正常使用。因此,实际使用中,因尽可能避免进出油口接反,并在出现接口接反的情况时及时调整接口的装配关系,以维持燃油供给系统的稳定性。Those skilled in the art should be able to understand that when the rail pressure continues to rise, there is a greater potential safety hazard, affecting the stability of the fuel supply oil circuit, and further affecting the normal use of the engine. Therefore, in actual use, it is best to avoid the reverse connection of the oil inlet and outlet as much as possible, and adjust the assembly relationship of the interface in time when the connection of the interface is reversed, so as to maintain the stability of the fuel supply system.

由于进口和出口的接口尺寸相同,在出现接口接反的情况下不易察觉,且短时间内不容易产生明显效果,故在实践中经常因接口接反导致发动机故障;而发动机故障原因较多,当进行故障诊断时需要逐个排查,严重影响了发动机的正常使用。Since the interface size of the inlet and outlet is the same, it is not easy to detect when the interface is reversed, and it is not easy to produce obvious effects in a short time. Therefore, in practice, the engine failure is often caused by the reverse connection of the interface; and there are many reasons for engine failure. When performing fault diagnosis, it is necessary to check one by one, which seriously affects the normal use of the engine.

本发明即针对上述技术问题,发现了接口接反时占空比与轨压成正比的关系,并利用该关系进行接口接反的检测,从而及时发现接口接反,避免因接口错误影响供油系统的正常运行,进而降低发动机的故障率。The present invention aims at the above technical problems, discovers the relationship between the duty ratio and the rail pressure when the interface is reversed, and uses this relationship to detect the reversed connection of the interface, so as to detect the reversed connection of the interface in time and avoid affecting the fuel supply due to interface errors The normal operation of the system, thereby reducing the failure rate of the engine.

请进一步参考图3,图3为本发明所提供电控高压油泵接口接反的检测方法在一种具体实施方式中的流程示意图。Please refer further to FIG. 3 . FIG. 3 is a schematic flowchart of a method for detecting reverse connection of an interface of an electronically controlled high-pressure oil pump provided by the present invention in a specific embodiment.

本发明提供了一种电控高压油泵接口接反的检测方法,包括以下步骤:The invention provides a detection method for reverse connection of the interface of an electronically controlled high-pressure oil pump, which includes the following steps:

S11:检测轨压传感器是否故障,如果否,则执行步骤S12,如果是,则返回开始步骤重新开始;S11: Detect whether the rail pressure sensor is faulty, if not, execute step S12, if yes, return to the beginning step and start again;

S12:检测共轨管5的限压阀51是否被冲开,或者说限压阀51是否打开,如果是,则执行步骤S13,如果否,则终止;S12: Detect whether the pressure limiting valve 51 of the common rail pipe 5 is flushed, or whether the pressure limiting valve 51 is opened, if yes, then execute step S13, if not, then terminate;

S13:检测发动机的转速和喷油量;S13: Detect the rotational speed and fuel injection quantity of the engine;

S14:判断转速和喷油量是否大于一定值且保持稳定,如果是,则执行步骤S15,如果否,则返回执行步骤S13,直至满足上述条件,即发动机的转速和喷油量均大于一定值且保持稳定;S14: Determine whether the speed and fuel injection volume are greater than a certain value and remain stable, if yes, execute step S15, if not, return to step S13 until the above conditions are met, that is, the engine speed and fuel injection volume are both greater than a certain value and remain stable;

S15:将油量计量单元2的占空比至零;S15: set the duty cycle of the fuel quantity metering unit 2 to zero;

S16:检测共轨管5的轨压下降量是否超出预定值,如果是,则执行步骤S17,如果否,则执行步骤S18;S16: Detect whether the rail pressure drop of the common rail pipe 5 exceeds a predetermined value, if yes, execute step S17, if not, execute step S18;

S17:将占空比恢复至正常值,并发出接口接反的信号;S17: restore the duty cycle to the normal value, and send a signal that the interface is reversed;

S18:将占空比恢复至正常值,并发出接口正常的信号。S18: restore the duty ratio to a normal value, and send a signal that the interface is normal.

可见,本发明采用步骤S15-S17所述的方法,首先将占空比至零,然后检测共轨管5的下降量以判断占空比与轨压是否成正比,最后得出接口是否接反的结果。通常情况下,在进行电控高压油泵的启动时,油量计量单元2的占空比会逐渐变大,也就是说,占空比的数值通常远远大于零;加之轨压随占空比的变化而变化,故步骤S15中将占空比至零时,占空比的降低幅度较大,相应的,轨压的变化幅度也较大,此时能够更加直观地检测到轨压的变化,避免出现误判。再者,占空比至零时,相当于固定了占空比的数值,此时只需检测轨压的变化量即可,简化了检测步骤,提高了检测效率和准确性。It can be seen that the present invention adopts the method described in steps S15-S17. First, the duty ratio is set to zero, and then the drop of the common rail tube 5 is detected to determine whether the duty ratio is proportional to the rail pressure, and finally whether the interface is reversed. the result of. Normally, when the electronically controlled high-pressure oil pump is started, the duty cycle of the oil quantity metering unit 2 will gradually increase, that is to say, the value of the duty cycle is usually far greater than zero; Therefore, when the duty cycle is set to zero in step S15, the duty cycle decreases greatly, and correspondingly, the rail pressure changes greatly, and the rail pressure change can be detected more intuitively at this time , to avoid misjudgment. Furthermore, when the duty cycle reaches zero, it is equivalent to fixing the value of the duty cycle. At this time, it is only necessary to detect the variation of the rail pressure, which simplifies the detection steps and improves the detection efficiency and accuracy.

可以理解,上述步骤S15-S17仅是判断占空比与轨压是否成正比的一种方式,本发明的检测方法不限于采用上述一种具体实施方式检测占空比与轨压是否成正比。例如,可以控制占空比在一定范围内升降,然后检测此时所对应轨压的变化情况,通过比较占空比与轨压的升降情况判断两者是否成正比。或者,可以检测一段时间内占空比的变化情况,然后检测该段时间内轨压的变化情况,进而比较两者的变化规律,从而判断占空比与轨压的对应关系。It can be understood that the above steps S15-S17 are only a way of judging whether the duty cycle is proportional to the rail pressure, and the detection method of the present invention is not limited to the detection of whether the duty cycle is proportional to the rail pressure using the above-mentioned specific implementation. For example, the duty cycle can be controlled to rise and fall within a certain range, and then the change of the corresponding rail pressure at this time can be detected, and whether the two are proportional can be judged by comparing the duty cycle and the rise and fall of the rail pressure. Alternatively, it is possible to detect the change of the duty cycle within a period of time, and then detect the change of the rail pressure within this period of time, and then compare the change rules of the two, so as to judge the corresponding relationship between the duty cycle and the rail pressure.

也就是说,凡是通过获取占空比与轨压,并判断两者是否成正比,从而根据两者的关系得出接口是否接反的方法均属于本发明检测方法的保护范围,不限于上述步骤S15-S17所述的具体形式。That is to say, any method of obtaining the duty cycle and rail pressure and judging whether the two are proportional to whether the interface is reversed according to the relationship between the two belongs to the protection scope of the detection method of the present invention and is not limited to the above steps Specific forms described in S15-S17.

还可以理解,具体执行时,可以省略步骤S11,而直接进行步骤S12,由于通常情况下轨压传感器的故障率较低,因轨压传感器故障导致检测结果错误的概率较低,因此,也可以无需对轨压传感器是否故障进行检测,从而简化检测步骤,提高检测效率。It can also be understood that during specific execution, step S11 can be omitted, and step S12 can be directly performed. Since the failure rate of the rail pressure sensor is generally low, the probability of detection result errors caused by a rail pressure sensor failure is low. Therefore, it is also possible to There is no need to detect whether the rail pressure sensor is faulty, thereby simplifying the detection steps and improving the detection efficiency.

显然,在步骤S11中,如果检测到轨压传感器有故障,也可以终止检测程序,以便对轨压传感器进行维修等操作,然后再重新开始检测过程;只有当轨压传感器无故障时才执行步骤S12,轨压传感器有故障时的处理方式多样,本发明的检测方法并不对此进行限定。Obviously, in step S11, if it is detected that the rail pressure sensor is faulty, the detection program can also be terminated, so that the rail pressure sensor can be repaired and other operations, and then the detection process can be restarted; only when the rail pressure sensor is not faulty, the step is executed S12, there are various ways to deal with the failure of the rail pressure sensor, which is not limited in the detection method of the present invention.

进一步可以理解,步骤S13和S14也可以省略,在执行完步骤S12、检测到占空比与轨压成正比时,直接执行步骤S15。由于在接口接反的情况下,占空比变大的过程中必然导致轨压大幅上升,从而冲开限压阀51,故当接口接反时限压阀51必然处于开启状态,但限压阀51打开的因素较多,不限于接口接反。因此,在步骤S12中可以首先检测限压阀51的开启状态,只有当限压阀51打开时才进行后续检测,反之则可以直接终止检测程序,以简化检测步骤,提高检测效率。It can be further understood that steps S13 and S14 can also be omitted, and step S15 is directly executed when step S12 is executed and it is detected that the duty cycle is proportional to the rail pressure. In the case of reverse connection of the interface, the process of increasing the duty cycle will inevitably lead to a large increase in rail pressure, thereby opening the pressure limiting valve 51, so when the connection is reversed, the pressure limiting valve 51 must be in the open state, but the pressure limiting valve There are many factors for 51 to open, not limited to the reverse connection of the interface. Therefore, in step S12, the opening state of the pressure-limiting valve 51 can be detected first, and subsequent detection is performed only when the pressure-limiting valve 51 is opened; otherwise, the detection procedure can be directly terminated to simplify the detection steps and improve detection efficiency.

在执行完步骤S12,检测到限压阀51打开时,可以直接检测占空比与轨压是否成正比,以判断接口是否接反,当检测到占空比与轨压成正比时发出接口接反的信号。具体检测占空比与轨压是否成正比的方法,可以采用步骤S15-S17,也可以采用其他方式,如上文所述。After step S12 is executed, when it is detected that the pressure limiting valve 51 is opened, it can be directly detected whether the duty cycle is proportional to the rail pressure to judge whether the interface is reversed. When it is detected that the duty cycle is proportional to the rail pressure, an interface connection reverse signal. The specific method for detecting whether the duty ratio is directly proportional to the rail pressure can be steps S15-S17, or other methods, as described above.

更进一步,由于限压阀51被冲开后,供油系统存在一定波动,此时如果直接执行步骤S15,可能出现误判,故可以检测发动机的转速和喷油量,当两者均大于一定值且保持稳定时,说明供油系统相对比较稳定,此时执行步骤S15以及后续步骤能够获得较为准确的检测结果。也就是说,步骤S13和S14的设置可以提高检测结果的准确性。另一方面,步骤S14中要求发动机的转速和喷油量需要大于一定值,此时对应的轨压相对较大,即使在后续检测中发现接口接反、使得轨压大幅下降,也不会影响发动机的正常使用,以降低检测过程对发动机的影响。在步骤S14中检测发动机的转速和喷油量是否大于一定值时,一定值的确定可以参考上述因素,即该一定值应较大,且能够满足在检测过程中不会影响发动机的正常使用产生较大影响。Furthermore, since the oil supply system fluctuates to a certain extent after the pressure limiting valve 51 is opened, if step S15 is directly executed at this time, a misjudgment may occur, so the engine speed and fuel injection volume can be detected, and when both are greater than a certain When the value remains stable, it indicates that the oil supply system is relatively stable, and at this time, performing step S15 and subsequent steps can obtain more accurate detection results. That is to say, the setting of steps S13 and S14 can improve the accuracy of the detection result. On the other hand, in step S14, it is required that the engine speed and fuel injection volume must be greater than a certain value. At this time, the corresponding rail pressure is relatively high. Normal use of the engine to reduce the impact of the detection process on the engine. When detecting whether the rotational speed of the engine and the fuel injection quantity are greater than a certain value in step S14, the determination of the certain value can refer to the above-mentioned factors, that is, the certain value should be relatively large, and it can meet the requirements that will not affect the normal use of the engine during the detection process. greater impact.

详细地,在步骤S16中,所述预定值可以根据实际情况进行标定,例如,预定值可以设置在50~100bar之间,以便能够明显观察到轨压的下降,同时还不会对发动机的正常使用造成明显影响。In detail, in step S16, the predetermined value can be calibrated according to the actual situation, for example, the predetermined value can be set between 50-100bar, so that the drop of the rail pressure can be clearly observed, and at the same time, it will not affect the normal operation of the engine. Use has a noticeable effect.

本发明的检测方法还可以省略步骤S18,只要能够获取接口接反的信号即可,在接口正常的情况下无需发生信号,即本发明对于占空比与轨压不成正比的处理情况不予限定。The detection method of the present invention can also omit step S18, as long as the signal that the interface is reversed can be obtained, and no signal needs to be generated when the interface is normal, that is, the present invention does not limit the processing situation where the duty cycle is not proportional to the rail pressure .

此外,在步骤S17和S18中,由于步骤S15将占空比至零,故不管后续检测轨压的变化情况如何,都需要将占空比恢复到正常值,以免发动机故障。显然,在采用其他方法检测占空比与轨压是否成正比时,如果不存在将占空比至零的情况,既占空比如果始终处于正常值的范围内,则无需将占空比恢复至正常值。所述正常值是指发动机正常使用过程中,占空比变化范围内的数值,具体请参考现有技术。In addition, in steps S17 and S18, since the duty ratio is set to zero in step S15, no matter how the rail pressure changes in the subsequent detection, the duty ratio needs to be restored to a normal value to avoid engine failure. Obviously, when other methods are used to detect whether the duty cycle is directly proportional to the rail pressure, if there is no case of reducing the duty cycle to zero, that is, if the duty cycle is always within the range of normal values, there is no need to restore the duty cycle to normal value. The normal value refers to the value within the variation range of the duty ratio during the normal use of the engine, please refer to the prior art for details.

需要说明的是,所述轨压的下降量可以为正值,也可以为负值,当接口接反的情况下,将占空比至零时,轨压会下降,下降量当然为正值;当接口正常时,将占空比至零,由于此时占空比与轨压呈反比,此时轨压的下降量即为负值,即轨压上升。因此,所述预定值为正值,则当下降量为负值时显然不会超过所述预定值,从而可以判断接口处于正常装配状态。It should be noted that the drop of the rail pressure can be a positive value or a negative value. When the interface is reversed and the duty cycle is set to zero, the rail pressure will drop, and the drop is of course a positive value. ; When the interface is normal, set the duty cycle to zero. Since the duty cycle is inversely proportional to the rail pressure at this time, the drop of the rail pressure is a negative value, that is, the rail pressure rises. Therefore, if the predetermined value is a positive value, it will obviously not exceed the predetermined value when the drop amount is a negative value, so it can be judged that the interface is in a normal assembly state.

本发明还提供了一种电控高压油泵接口接反的检测装置,包括控制器和与其信号连接的获取装置,所述获取装置用于获取油量计量单元的占空比和共轨管的轨压,并判断两者的变化关系;所述控制器与共轨管的限压阀信号连接,并在所述限压阀打开时控制所述获取装置进行工作;当所述获取装置获取到所述占空比与所述轨压成正比时,所述控制器发出接口接反的信号。The present invention also provides a detection device for the reverse connection of the interface of the electronically controlled high-pressure oil pump, which includes a controller and an acquisition device connected to the signal. pressure, and judge the change relationship between the two; the controller is connected with the pressure limiting valve signal of the common rail pipe, and controls the acquisition device to work when the pressure limiting valve is opened; when the acquisition device acquires the When the duty cycle is proportional to the rail voltage, the controller sends a signal that the interface is reversed.

本发明的检测装置,首先通过控制器控制限压阀,当限压阀处于开启状态时才控制获取装置进行工作,以提高检测效率,简化检测过程;然后利用获取装置获得占空比与轨压的变化关系,从而判断占空比与轨压是否成正比,以便控制器在占空比与轨压成正比的情况下发出接口接反的信号。可见,本发明的检测装置结构简单,操作便捷,且利用了占空比与轨压的关系对接口是否接反进行检测判断,进而提高了检测结果的准确性,能够快速准确地获得接口接反的信号,以便根据该信号调整接口的装配情况。The detection device of the present invention firstly controls the pressure limiting valve through the controller, and only controls the acquisition device to work when the pressure limiting valve is in an open state, so as to improve the detection efficiency and simplify the detection process; then use the acquisition device to obtain the ratio of duty ratio and rail pressure Change the relationship to judge whether the duty cycle is proportional to the rail pressure, so that the controller sends a signal that the interface is reversed when the duty cycle is proportional to the rail pressure. It can be seen that the detection device of the present invention is simple in structure and convenient in operation, and utilizes the relationship between the duty ratio and the rail pressure to detect and judge whether the interface is reversed, thereby improving the accuracy of the detection results, and can quickly and accurately obtain the interface reverse connection. signal to adjust the fit of the interface based on that signal.

更为具体地,所述获取装置可以包括比较器、用于获取油量计量单元的占空比的占空比获取单元以及用于检测轨压的轨压传感器;所述比较器与所述占空比获取单元信号连接,同时与所述轨压传感器信号连接,以便对所述占空比获取单元获取的占空比和所述轨压传感器检测的轨压进行比较,从而判断占空比与轨压是否成正比。More specifically, the acquisition device may include a comparator, a duty ratio acquisition unit for acquiring the duty ratio of the oil quantity metering unit, and a rail pressure sensor for detecting rail pressure; the comparator and the duty cycle The signal connection of the duty ratio acquisition unit is connected with the rail pressure sensor signal at the same time, so that the duty ratio obtained by the duty ratio acquisition unit is compared with the rail pressure detected by the rail pressure sensor, thereby judging the difference between the duty ratio and the rail pressure sensor. Whether the rail pressure is proportional.

如上述检测方法所述,比较器可以获取一段时间内占空比的值,然后比较该段之间内占空比的变化情况;同时根据轨压传感器检测的轨压判断该段时间内轨压的变化情况,最后根据占空比和轨压的变化情况判断两者是否成正比。As described in the above detection method, the comparator can obtain the value of the duty ratio within a period of time, and then compare the change of the duty ratio within the period; at the same time, judge the rail pressure within the period according to the rail pressure detected by the rail pressure sensor Finally, according to the change of duty cycle and rail pressure, it is judged whether the two are proportional.

或者,在另一种更为具体的实施方式中,控制器可以与油量计量单元信号连接,从而控制油量计量单元的占空比;获取装置可以包括比较器和用于检测轨压的轨压传感器,轨压传感器与比较器信号连接,以便将其检测到的轨压传递给比较器进行处理;比较器与控制器信号连接,控制器能够将占空比的信息传递给比较器,且比较器预存有轨压下降量的预定值,控制器可以在一定条件下将占空比至零,当比较器接收到占空比至零的信号时,可以对轨压下降量的检测值与预定值比较,从而判断检测值是否超过预定值,并以此判断占空比与轨压是否成正比。Or, in another more specific implementation manner, the controller can be connected with the oil quantity metering unit for signal connection, thereby controlling the duty cycle of the oil quantity metering unit; the acquisition device can include a comparator and a rail for detecting the rail pressure The pressure sensor, the rail pressure sensor is connected with the comparator signal, so that the rail pressure detected by it is transmitted to the comparator for processing; the comparator is connected with the controller signal, and the controller can transmit the information of the duty ratio to the comparator, and The comparator pre-stores a predetermined value of rail pressure drop. The controller can set the duty cycle to zero under certain conditions. Compared with the predetermined value, it is judged whether the detection value exceeds the predetermined value, and thus judges whether the duty cycle is proportional to the rail pressure.

当控制器与油量计量单元信号连接时,获取装置可以无需设置专门的占空比获取单元获取占空比,控制器可以将占空比的信息直接发送给比较器;同时,比较器也可以无需对占空比进行比较,控制器直接控制占空比至零,使其降到最低,则可以仅获取轨压的下降量,然后判断下降量是否超出预定值,进而得出占空比与轨压是否成正比。When the controller is connected to the signal of the fuel quantity metering unit, the acquisition device can obtain the duty ratio without setting up a special duty ratio acquisition unit, and the controller can directly send the duty ratio information to the comparator; at the same time, the comparator can also There is no need to compare the duty cycle, the controller directly controls the duty cycle to zero to minimize it, then it can only obtain the drop amount of the rail pressure, and then judge whether the drop amount exceeds the predetermined value, and then obtain the duty cycle and Whether the rail pressure is proportional.

也就是说,此时可以简化获取装置的结构,同时还可以简化比较器的处理过程,进而提高检测效率。That is to say, at this time, the structure of the acquisition device can be simplified, and the processing process of the comparator can also be simplified, thereby improving the detection efficiency.

进一步,获取装置的种类多样,可以设置分别检测占空比和轨压的检测件,然后再将两个检测件的检测结果进行比较,以判断占空比与轨压是否成正比;或者可以设置用于检测占空比与轨压变化量的检测件,然后直接比较两者在一段时间内的变化量的关系。Further, there are various types of acquisition devices. It is possible to set a detection piece that detects the duty cycle and the rail pressure respectively, and then compare the detection results of the two detection pieces to determine whether the duty cycle is proportional to the rail pressure; or it can be set It is a detection piece used to detect the duty cycle and the variation of rail pressure, and then directly compare the relationship between the variation of the two over a period of time.

本发明的检测装置还可以包括用于检测发动机转速的第一检测件,所述第一检测件与所述控制器信号连接,所述控制器预存有发动机转速的第一定值;第一检测件将检测的转速传递给控制器,控制器将转速的检测值与第一定值比较,判断其是否大于第一定值,并根据一段时间内转速的检测值判断此时发动机的转速是否保持稳定,当且仅当发动机的转速大于所述第一定值且保持稳定时,控制器才控制获取装置进行工作。The detection device of the present invention may also include a first detection part for detecting the engine speed, the first detection part is connected with the controller signal, and the controller pre-stores the first fixed value of the engine speed; the first detection The component transmits the detected rotation speed to the controller, and the controller compares the detection value of the rotation speed with the first fixed value to judge whether it is greater than the first fixed value, and judges whether the rotation speed of the engine at this time is maintained according to the detection value of the rotation speed within a period of time. Stable, if and only when the rotational speed of the engine is greater than the first fixed value and remains stable, the controller controls the obtaining device to work.

进一步,还可以包括用于检测发动机喷油量的第二检测件,所述第二检测件与所述控制器信号连接,所述控制器预存有发动机排量的第二定值;第二检测件将发动机喷油量的检测值发送给控制器,控制器将检测值与第二定值比较,并根据一段时间内喷油量的检测值判断其是否保持稳定,只有当发动机喷油量大于所述第二定值且保持稳定时,控制器才控制所述获取装置进行工作。Further, it may also include a second detection part for detecting the fuel injection quantity of the engine, the second detection part is connected with the controller signal, and the second detection part is pre-stored with the second fixed value of the engine displacement; the second detection The component sends the detection value of the fuel injection quantity of the engine to the controller, and the controller compares the detection value with the second fixed value, and judges whether it is stable according to the detection value of the fuel injection quantity within a period of time. Only when the fuel injection quantity of the engine is greater than When the second constant value remains stable, the controller controls the acquiring device to work.

当设有第一检测件和/或第二检测件时,控制器能够实时监控发动机的运转状态,以便在发动机较为稳定的状态下控制获取装置进行工作,以避免发动机其他不稳定因素对检测结果的影响,提高检测精度,避免误判。When the first detection part and/or the second detection part are provided, the controller can monitor the running state of the engine in real time, so as to control the acquisition device to work in a relatively stable state of the engine, so as to avoid other unstable factors of the engine from affecting the detection results. influence, improve detection accuracy, and avoid misjudgment.

优选地,本发明还可以包括报警器,将报警器与控制器信号连接,以便控制器在发出接口接反的信号时,控制报警器发出报警信号,以警示工作人员接口出现错误,以及时纠正接口的装配错误。Preferably, the present invention can also include an alarm, and the alarm is connected to the controller signal, so that when the controller sends a signal that the interface is reversed, it controls the alarm to send an alarm signal to warn the staff that there is an error in the interface and correct it in time. Assembly error of the interface.

所述报警器可以为声音报警器或者光电报警器,还可以为声光报警器,以发出警鸣声或者报警信号光等报警信号。The alarm can be an audible alarm or a photoelectric alarm, and can also be an audible and visual alarm to send out alarm signals such as an alarm sound or an alarm signal light.

本文中所述的预定值可以参考上文中检测方法对预定值的定义进行界定;所述第一定值和第二定值可以根据检测方法中对发动机转速和喷油量大于一定值中的一定值进行设定,此处不再赘述。The predetermined value described herein can be defined with reference to the definition of the predetermined value in the detection method above; the first fixed value and the second fixed value can be determined according to the certain value in the detection method that the engine speed and the fuel injection quantity are greater than a certain value. The value is set and will not be repeated here.

此外,本文中所述的第一、第二等顺序词仅为了区分不同的结构部件,并不表示某种特定的顺序;本文中所述的信号连接是指以有线或者无线的方式实现信号传递的一种连接方式。In addition, the order words such as first and second mentioned in this article are only for distinguishing different structural components, and do not indicate a specific order; the signal connection mentioned in this article refers to the realization of signal transmission in a wired or wireless way. a connection method.

限于篇幅,本发明仅对电控高压油泵中的部分结构予以说明,其他部分的结构请参照现有技术,此处不再赘述。Due to space limitation, the present invention only explains part of the structure of the electronically controlled high-pressure oil pump. Please refer to the prior art for the structure of other parts, and will not repeat them here.

以上对本发明所提供的电控高压油泵及其接口接反的检测装置、检测方法进行了详细介绍。本文中应用了具体个例对本发明的原理及实施方式进行了阐述,以上实施例的说明只是用于帮助理解本发明的核心思想。应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以对本发明进行若干改进和修饰,这些改进和修饰也落入本发明权利要求的保护范围内。The electronically controlled high-pressure oil pump provided by the present invention and the detection device and detection method for reverse connection of the interface have been introduced above in detail. In this paper, specific examples are used to illustrate the principles and implementation modes of the present invention, and the descriptions of the above embodiments are only used to help understand the core idea of the present invention. It should be pointed out that for those skilled in the art, without departing from the principles of the present invention, some improvements and modifications can be made to the present invention, and these improvements and modifications also fall within the protection scope of the claims of the present invention.

Claims (8)

1. an Electrocontrolled high-pressure oil pump interface connects anti-detection method, it is characterised in that include Following steps:
11) whether the pressure limiting valve of detection common rail pipe is opened, if it is, perform step 12), If it is not, then terminate;
12) obtain the dutycycle of fuel gauging unit and the rail pressure of common rail pipe, and judge that both are No it is directly proportional, if it is, send interface to connect anti-signal;
Described step 12) specifically include following steps:
121) by the dutycycle of fuel gauging unit to zero;
122) whether the slippage detecting described rail pressure exceeds predetermined value, then by described duty Than recovering to normal value, if beyond predetermined value, then sending interface and connect anti-signal.
2. detection method as claimed in claim 1, it is characterised in that in described step 11) The most also include step 00): the rail pressure sensor whether fault of detection common rail pipe, if it does not, Then perform step 11).
3. detection method as claimed in claim 1 or 2, it is characterised in that in described step Rapid 11) and step 12) between further comprising the steps of:
111) rotating speed and the distributive value of electromotor are detected;
112) judge that rotating speed and the distributive value of electromotor are the most stable more than certain value and holding, as Fruit is, then perform step 12), perform step 111 if it is not, then return).
4. an Electrocontrolled high-pressure oil pump interface connects anti-detection device, it is characterised in that include Controller and the acquisition device being connected with its signal, described acquisition device is used for obtaining fuel gauging The dutycycle of unit and the rail pressure of common rail pipe, and judge both variation relations;Described controller It is connected with the pressure limiting valve signal of common rail pipe, and controls described acquisition dress when described pressure limiting valve is opened Put and be operated;When described acquisition device get described dutycycle be directly proportional to described rail pressure time, Described controller sends interface and connects anti-signal;
Described controller is connected with described fuel gauging cell signal, to control described fuel gauging The dutycycle of unit;Described acquisition device include the comparator that is connected with described controller signals with And for detecting the rail pressure sensor of rail pressure, described comparator prestores the predetermined of rail pressure drop amount Value, when described comparator receives dutycycle that described controller sends to zero-signal, to rail pressure Whether the detected value of slippage compares with described predetermined value, in order to surpass according to described rail pressure drop amount Go out described predetermined value and judge whether dutycycle is directly proportional to rail pressure.
Detect device the most as claimed in claim 4, it is characterised in that described acquisition device Including comparator, for obtain the dutycycle of fuel gauging unit dutycycle acquiring unit and For detecting the rail pressure sensor of rail pressure, described dutycycle acquiring unit is obtained by described comparator Dutycycle and described rail pressure sensor detection rail pressure compare, to judge dutycycle and rail Whether pressure is directly proportional.
6. the detection device as described in claim 4 or 5, it is characterised in that also include using In the first detection piece of detection engine speed, described first detection piece and described controller signals Connecting, described controller prestores the first definite value of engine speed;Described controller is according to institute The detection signal stating the first detection piece judges that whether engine speed is more than described first definite value and guarantor Keep steady fixed, be operated if it is, control described acquisition device.
7. the detection device as described in claim 4 or 5, it is characterised in that also include using In the second detection piece of detection Engine Injection Mass, described second detection piece is believed with described controller Number connect, described controller prestores the second definite value of engine displacement;Described controller according to The detection signal of described second detection piece judges that whether Engine Injection Mass is more than described second definite value And keep stable, it is operated if it is, control described acquisition device.
8. an Electrocontrolled high-pressure oil pump, including for detecting whether its inlet and outlet connects anti- Detection device, it is characterised in that described detection device is any one of the claims 4-7 institute The detection device stated.
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