CN104086863A - Special filler for high-dispersibility capacitor film and preparation method of special filler - Google Patents

Special filler for high-dispersibility capacitor film and preparation method of special filler Download PDF

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Publication number
CN104086863A
CN104086863A CN201410308286.XA CN201410308286A CN104086863A CN 104086863 A CN104086863 A CN 104086863A CN 201410308286 A CN201410308286 A CN 201410308286A CN 104086863 A CN104086863 A CN 104086863A
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parts
minute
clay
add
filler
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CN104086863B (en
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纪沿海
鲍启兵
褚诗泉
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Anhui Jiangwei Precision Manufacturing Co Ltd
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Anhui Jiangwei Precision Manufacturing Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L23/00Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
    • C08L23/02Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
    • C08L23/10Homopolymers or copolymers of propene
    • C08L23/12Polypropene
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01GCAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
    • H01G4/00Fixed capacitors; Processes of their manufacture
    • H01G4/002Details
    • H01G4/018Dielectrics
    • H01G4/06Solid dielectrics
    • H01G4/14Organic dielectrics
    • H01G4/18Organic dielectrics of synthetic material, e.g. derivatives of cellulose
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/20Oxides; Hydroxides
    • C08K3/22Oxides; Hydroxides of metals
    • C08K2003/2237Oxides; Hydroxides of metals of titanium
    • C08K2003/2241Titanium dioxide
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K2201/00Specific properties of additives
    • C08K2201/011Nanostructured additives
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K2201/00Specific properties of additives
    • C08K2201/014Additives containing two or more different additives of the same subgroup in C08K
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2203/00Applications
    • C08L2203/16Applications used for films
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2203/00Applications
    • C08L2203/20Applications use in electrical or conductive gadgets
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/03Polymer mixtures characterised by other features containing three or more polymers in a blend

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  • Compositions Of Macromolecular Compounds (AREA)
  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Manufacturing & Machinery (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)

Abstract

The invention provides special filler for a high-dispersibility capacitor film. The special filler is prepared from the following raw materials in parts by weight: 0.5-0.7 part of fatty alcohol ether phosphate, 0.4-0.7 part of adipate, 0.5-0.7 part of epoxidized soybean oil, 2-2.4 parts of ascorbic acid, 4-7 parts of flake graphite powder, 0.2-0.4 part of isobutyl acetate, 0.1-0.2 part of polydimethylsiloxane, 5-7 parts of medical stone, 1-1.4 parts of stannous chloride, 2-3 parts of nanometer titanium dioxide, 60-65 parts of clay, a proper amount of 4-6% hydrochloric acid, a proper amount of water and 15-20 parts of adjuvant. The filler provided by the invention is good in dispersibility and reinforcing effect and uniform in quality, and the film is high in strength and good in insulating property; due to the addition of clay, the cost is reduced; and due to the addition of adjuvant, the dispersibility and reinforcing property of the filler can be improved, and the strength and impact toughness of the film can be improved.

Description

A kind of high dispersive capacitor film filler special and preparation method thereof
Technical field
The invention belongs to capacitor film field, particularly a kind of high dispersive capacitor film filler special and preparation method thereof.
Background technology
Film capacitor, owing to having a lot of good characteristics, is therefore the outstanding electrical condenser of a kind of performance.Its property such as main is as follows: nonpolarity, insulation impedance is very high, frequency response characteristic excellent (frequency response is broad), and also dielectric loss is very little.Advantage based on above, so film capacitor is used on mimic channel in a large number.Especially in the part of signal commissure, necessary frequency of utilization characteristic is good, and the electrical condenser that dielectric loss is extremely low can guarantee that signal is when transmitting, and does not have too large distortion situation and occurs.
In the middle of all plastics film electric capacity, the characteristic of polypropylene (PP) electric capacity and polystyrene (PS) electric capacity is the most remarkable, thus in recent years PP electric capacity and PS electric capacity to be used in frequency and the quantity of sound appliances also more and more high.Simple polypropylene (PP) is although that film has is heat-resisting, corrosion-resistant, the outstanding advantages of goods used vapour sterilization, and also density is little, is the lightest general-purpose plastics; But it exists low-temperature impact resistance poor, easy aging shortcoming.Polystyrene (PS) film has high transparency, and electrical insulation capability is good, easy coloring, and processing fluidity is good, and good rigidly and chemical resistance are good, but more crisp, and shock strength is low, is prone to stress cracking, poor heat resistance and not resistance to boiling water; Therefore need to carry out modification to film.And along with the range of application of electrical condenser increases gradually, the performance of film also needs to improve, such as heat-resisting, low temperature resistant, acid and alkali-resistance, corrosion-resistant, intensity, ageing-resistant, UV resistant, fire-retardant, wear-resisting, toughness, the performance need such as shock-resistant improve, can be by adding the filler modified performance of improving.
Summary of the invention
The object of the present invention is to provide a kind of high dispersive capacitor film filler special and preparation method thereof, this fillers dispersed is good, and strengthening action is good, quality homogeneous, and film strength is high, good insulating.
Technical scheme of the present invention is as follows:
A high dispersive capacitor film filler special, is characterized in that being made by the raw material of following weight part: phosphoric acid aliphatic alcohol ester 0.5-0.7, adipic acid ester 0.4-0.7, epoxy soybean oil 0.5-0.7, xitix 2-2.4, crystalline graphite powder 4-7, isobutyl acetate 0.2-0.4, polydimethylsiloxane 0.1-0.2, medical stone 5-7, tin protochloride 1-1.4, nano titanium oxide 2-3, clay 60-65,4-6% hydrochloric acid is appropriate, water appropriate, auxiliary agent 15-20;
Described auxiliary agent is made by the raw material of following weight parts: wilkinite 2-3,2-2.5% sodium hydroxide solution 10-15, Shawinigan black 2-3, methacrylic ester 1-2, ethyl propenoate 0.4-0.7, Paris white 10-15, Sodium dodecylbenzene sulfonate 0.1-0.2, magnesium borate crystal whisker 1-1.3, nano zinc powder 2-4, ptfe micropowder 0.4-0.6, Oleum Bupleuri 0.5-0.8, Potassium Persulphate 0.1-0.2, water are appropriate; Preparation method is: wilkinite mixes with 2-2.5% sodium hydroxide solution, is heated to 70-80 ℃, and stirring reaction 20-30 minute filters, and obtains filter residue, and being washed to pH is 7-8, and ovendry power is broken into the particle of 2-50 μ m; Again Sodium dodecylbenzene sulfonate is added in suitable quantity of water, add again described bentonite clay particle, Paris white, after stirring, add methacrylic ester, ethyl propenoate, after stirring, be warming up to 70-80 ℃, add Potassium Persulphate, stirring reaction 20-30 minute, then add Shawinigan black, nano zinc powder, continue stirring reaction 30-40 minute, dry, mix with other remaining components, dispersion grinding becomes the particle of 2-50 μ m, obtains.
The preparation method of described high dispersive capacitor film filler special, is characterized in that comprising the following steps:
(1) medical stone, clay are sent in calcining furnace, at 700-800 ℃, calcined 2-3 hour, take out and pulverize, cross 100 mesh sieves, add again 2-3 4-6% hydrochloric acid doubly, be heated to 50-70 ℃, stir 10-20 minute, filter, filter residue, pickling once, then is washed to neutrality more as stated above, filter, obtain particle;
(2) phosphoric acid aliphatic alcohol ester, adipic acid ester, epoxy soybean oil, xitix, crystalline graphite powder, isobutyl acetate, polydimethylsiloxane are mixed, grind 20-30 minute, obtain mixture;
(3) material (1) step and (2) step being obtained mixes with tin protochloride, nano titanium oxide, adds suitable quantity of water to stir into mud shape, grinds to form the slurry of 2-50 μ m, and spraying is dry, then mixes with other remaining components, obtains.
Beneficial effect of the present invention
Fillers dispersed of the present invention is good, and strengthening action is good, quality homogeneous, and film strength is high, good insulating; By using clay, reduced cost; The application of the invention auxiliary agent, can improve dispersiveness, the reinforcing property of filler, can improve thin film strength and tough.
Embodiment
A high dispersive capacitor film filler special, by following weight part (kilogram) raw material make: phosphoric acid aliphatic alcohol ester 0.6, adipic acid ester 0.6, epoxy soybean oil 0.6, xitix 2.2, crystalline graphite powder 5, isobutyl acetate 0.3, polydimethylsiloxane 0.1, medical stone 6, tin protochloride 1.2, nano titanium oxide 2.5, clay 63,5% hydrochloric acid are appropriate, water appropriate, auxiliary agent 18;
Described auxiliary agent by following weight parts (kilogram) raw material make: wilkinite 2.5,2.3% sodium hydroxide solution 13, Shawinigan black 2.5, methacrylic ester 1.5, ethyl propenoate 0.6, Paris white 13, Sodium dodecylbenzene sulfonate 0.1, magnesium borate crystal whisker 1.2, nano zinc powder 3, ptfe micropowder 0.5, Oleum Bupleuri 0.6, Potassium Persulphate 0.1, water are appropriate; Preparation method is: wilkinite mixes with 2.3% sodium hydroxide solution, is heated to 75 ℃, and stirring reaction 25 minutes filters, and obtains filter residue, and being washed to pH is 8, and ovendry power is broken into the particle of 2-50 μ m; Again Sodium dodecylbenzene sulfonate is added in suitable quantity of water, add again described bentonite clay particle, Paris white, after stirring, add methacrylic ester, ethyl propenoate, after stirring, be warming up to 75 ℃, add Potassium Persulphate, stirring reaction 25 minutes, then add Shawinigan black, nano zinc powder, continue stirring reaction 35 minutes, dry, mix with other remaining components, dispersion grinding becomes the particle of 2-50 μ m, obtains.
The preparation method of described high dispersive capacitor film filler special, comprises the following steps:
(1) medical stone, clay are sent in calcining furnace, at 750 ℃, calcined 2.5 hours, take out and pulverize, cross 100 mesh sieves, then add 5% hydrochloric acid of 2.5 times, be heated to 60 ℃, stir 15 minutes, filter, obtain filter residue, pickling once, then is washed to neutrality more as stated above, filters, and obtains particle;
(2) phosphoric acid aliphatic alcohol ester, adipic acid ester, epoxy soybean oil, xitix, crystalline graphite powder, isobutyl acetate, polydimethylsiloxane are mixed, grind 25 minutes, obtain mixture;
(3) material (1) step and (2) step being obtained mixes with tin protochloride, nano titanium oxide, adds suitable quantity of water to stir into mud shape, grinds to form the slurry of 2-50 μ m, and spraying is dry, then mixes with other remaining components, obtains.
Experimental data: the filler of the present embodiment is added in polypropylene capacitor film, and addition is 10-15%, film thickness is 2-50 μ m, film breakdown magnitude of voltage >=0.60kV/ μ m(100 ℃).

Claims (2)

1. a high dispersive capacitor film filler special, is characterized in that being made by the raw material of following weight part: phosphoric acid aliphatic alcohol ester 0.5-0.7, adipic acid ester 0.4-0.7, epoxy soybean oil 0.5-0.7, xitix 2-2.4, crystalline graphite powder 4-7, isobutyl acetate 0.2-0.4, polydimethylsiloxane 0.1-0.2, medical stone 5-7, tin protochloride 1-1.4, nano titanium oxide 2-3, clay 60-65,4-6% hydrochloric acid is appropriate, water appropriate, auxiliary agent 15-20;
Described auxiliary agent is made by the raw material of following weight parts: wilkinite 2-3,2-2.5% sodium hydroxide solution 10-15, Shawinigan black 2-3, methacrylic ester 1-2, ethyl propenoate 0.4-0.7, Paris white 10-15, Sodium dodecylbenzene sulfonate 0.1-0.2, magnesium borate crystal whisker 1-1.3, nano zinc powder 2-4, ptfe micropowder 0.4-0.6, Oleum Bupleuri 0.5-0.8, Potassium Persulphate 0.1-0.2, water are appropriate; Preparation method is: wilkinite mixes with 2-2.5% sodium hydroxide solution, is heated to 70-80 ℃, and stirring reaction 20-30 minute filters, and obtains filter residue, and being washed to pH is 7-8, and ovendry power is broken into the particle of 2-50 μ m; Again Sodium dodecylbenzene sulfonate is added in suitable quantity of water, add again described bentonite clay particle, Paris white, after stirring, add methacrylic ester, ethyl propenoate, after stirring, be warming up to 70-80 ℃, add Potassium Persulphate, stirring reaction 20-30 minute, then add Shawinigan black, nano zinc powder, continue stirring reaction 30-40 minute, dry, mix with other remaining components, dispersion grinding becomes the particle of 2-50 μ m, obtains.
2. the preparation method of high dispersive capacitor film filler special according to claim 1, is characterized in that comprising the following steps:
(1) medical stone, clay are sent in calcining furnace, at 700-800 ℃, calcined 2-3 hour, take out and pulverize, cross 100 mesh sieves, add again 2-3 4-6% hydrochloric acid doubly, be heated to 50-70 ℃, stir 10-20 minute, filter, filter residue, pickling once, then is washed to neutrality more as stated above, filter, obtain particle;
(2) phosphoric acid aliphatic alcohol ester, adipic acid ester, epoxy soybean oil, xitix, crystalline graphite powder, isobutyl acetate, polydimethylsiloxane are mixed, grind 20-30 minute, obtain mixture;
(3) material (1) step and (2) step being obtained mixes with tin protochloride, nano titanium oxide, adds suitable quantity of water to stir into mud shape, grinds to form the slurry of 2-50 μ m, and spraying is dry, then mixes with other remaining components, obtains.
CN201410308286.XA 2014-07-01 2014-07-01 A kind of high dispersive capacitor film filler special and preparation method thereof Expired - Fee Related CN104086863B (en)

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1897178A (en) * 2005-07-15 2007-01-17 上海紫东薄膜材料股份有限公司 Two-way stretched polyester thin-film of capacitor and its production
CN102176373A (en) * 2011-02-14 2011-09-07 扬州凯普电子有限公司 High-capacity energy storage capacitor
CN102604203A (en) * 2012-01-18 2012-07-25 成都慧成科技有限责任公司 Improved microporous polymer film and preparation method thereof
CN102751460A (en) * 2012-05-23 2012-10-24 杭州福膜新材料科技有限公司 High-temperature-resisting composite isolation film and preparation method thereof
CN102964658A (en) * 2012-10-31 2013-03-13 安徽省易达电子有限公司 Capacitor film with low density polyethylene as substrate and preparation method thereof
CN103724845A (en) * 2013-12-18 2014-04-16 芜湖万润机械有限责任公司 Composite polyolefin capacitor metallized film with small size and high compression strength and preparation method thereof

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1897178A (en) * 2005-07-15 2007-01-17 上海紫东薄膜材料股份有限公司 Two-way stretched polyester thin-film of capacitor and its production
CN102176373A (en) * 2011-02-14 2011-09-07 扬州凯普电子有限公司 High-capacity energy storage capacitor
CN102604203A (en) * 2012-01-18 2012-07-25 成都慧成科技有限责任公司 Improved microporous polymer film and preparation method thereof
CN102751460A (en) * 2012-05-23 2012-10-24 杭州福膜新材料科技有限公司 High-temperature-resisting composite isolation film and preparation method thereof
CN102964658A (en) * 2012-10-31 2013-03-13 安徽省易达电子有限公司 Capacitor film with low density polyethylene as substrate and preparation method thereof
CN103724845A (en) * 2013-12-18 2014-04-16 芜湖万润机械有限责任公司 Composite polyolefin capacitor metallized film with small size and high compression strength and preparation method thereof

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