CN104084721B - A kind of anti-alice IGM welding machine and welding method thereof - Google Patents

A kind of anti-alice IGM welding machine and welding method thereof Download PDF

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Publication number
CN104084721B
CN104084721B CN201410299790.8A CN201410299790A CN104084721B CN 104084721 B CN104084721 B CN 104084721B CN 201410299790 A CN201410299790 A CN 201410299790A CN 104084721 B CN104084721 B CN 104084721B
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China
Prior art keywords
alice
pressing tongs
igm
welding machine
fixed
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CN201410299790.8A
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CN104084721A (en
Inventor
吕常石
范圣文
张至学
刘乃建
李俊杰
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Shandong luwico lightweight Equipment Co. Ltd.
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Shandong Luwico Lightweight Equipment Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K31/00Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups
    • B23K31/003Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups relating to controlling of welding distortion
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K2101/00Articles made by soldering, welding or cutting
    • B23K2101/18Sheet panels

Abstract

A kind of anti-alice IGM welding machine of the present invention relates to a kind of welder, particularly relates to a kind of welder for welding the anti-alice of thin long slab and welding method thereof.Its purpose is to provide a kind of simple in construction, be greatly shortened man-hour, production efficiency height, low cost, minimizing alice phenomenon, ensure the one anti-alice IGM welding machine that every T-bar is parallel.It is fixed with slot type copper packing (6) on the symbol template (4) of a kind of anti-alice IGM welding machine of the present invention, described slot type copper packing (6) includes copper billet (62) and copper coin (61), described copper billet (62) is in bar shaped, what multiple copper billets (62) were parallel to each other is fixed on copper coin (61), constitutes groove between copper billet (62).

Description

A kind of anti-alice IGM welding machine and welding method thereof
Technical field
The present invention relates to a kind of welder, particularly relate to a kind of welder for welding the anti-alice of thin long slab and welding thereof Method.
Background technology
Traditional IGM welding machine is a kind of automatization's welding machine that can require Antiinterference according to coding edge automatically.IGM welding machine is by three When individual section bar is welded into a section bar, it is common that the form that three section bars lie to two ends, left and right adjacent is welded.Section bar by Top panel and T-bar, T-bar be cross section be T-shaped metal strip thing, T-bar is that inverted T-shaped is fixed under upper face Side, top panel parallel beneath is fixed with multiple T-bar.But (top panel is longer and relatively when welding relatively thin and longer workpiece Thin), then because weld seam is long, after high-temperature soldering, it is easily caused serious local deformation, alice phenomenon and is difficult to ensure that two T Shape bar parallel.
Solving problems in the past, and mostly needed to add in the both sides of welding gun contact roller, contact roller constitutes an entirety with welding gun, During welding, contact roller carries out omnidistance compression with welding gun to workpiece, until cooling could move contact roller well and welding gun carries out next position Welding, in order to control local deformation and alice.
But, this kind of welding method substantially increases man-hour, make that production efficiency is low, human resources and energy cost high.
Summary of the invention
The technical problem to be solved in the present invention be to provide a kind of simple in construction, be greatly shortened man-hour, production efficiency height, low cost, Reduce alice phenomenon, ensure the one anti-alice IGM welding machine that every T-bar is parallel.
A kind of anti-alice IGM welding machine of the present invention, including frame and symbol template, symbol template is fixed in frame, also includes slot type copper Pad, described symbol template is fixed with slot type copper packing, and described slot type copper packing includes copper billet and copper coin, and described copper billet is bar shaped, multiple What copper billet was parallel to each other is fixed on copper coin, constitutes groove between copper billet.
A kind of anti-alice IGM welding machine of the present invention, wherein said frame is fixed with base, described base is fixed with pressing tongs arm, Described pressing tongs arm is positioned on the upside of symbol template, and pressing tongs arm is fixed with pressing tongs, and described pressing tongs is positioned at directly over copper billet, and pressing tongs can be gone up Lower movement.
A kind of anti-alice IGM welding machine of the present invention, wherein said pressing tongs utilizes screw structure to move up and down, and pressing tongs includes urceolus, interior Bar and pressure head, described pressure head is fixed on interior bar lower end, and described interior bar is threadeded with urceolus, and described urceolus is fixing with pressing tongs arm even Connect.
A kind of anti-alice IGM welding machine of the present invention, wherein said pressing tongs is moved up and down by air pump, described pressing tongs and the piston of air pump Bar is fixed, and air pump is fixing with pressing tongs arm to be connected.
A kind of anti-alice IGM welding machine of the present invention, wherein said pressing tongs realizes moving up and down by spacer pin, pressing tongs include urceolus, Interior bar, pressure head and spacer pin, described pressure head is fixed on interior bar lower end, and interior bar is located in urceolus, and the top of interior bar and urceolus all sets There is pin-and-hole, in described pin-and-hole, be provided with spacer pin.
A kind of anti-alice IGM welding machine of the present invention, the right-hand member of wherein said symbol template upper surface is provided with locating piece.
A kind of anti-alice IGM welding machine of the present invention, is provided with water tank on the downside of wherein said slot type copper packing, bottom slot type copper packing with in water tank Water contact, described water tank be embedded in symbol template in.
A kind of anti-alice IGM welding machine of the present invention, the water in wherein said water tank is freezed by refrigerating plant.
A kind of anti-alice IGM welding machine of the present invention, wherein said copper billet is fixed with silver plate.
A kind of anti-alice IGM welding machine of the present invention, including following steps:
A) during the groove of slot type copper packing put into respectively by the section bar being welded as a whole by three needs according to its T-bar direction;
B) silver plate is put under weld seam, i.e. between section bar and copper billet;
C) adjust the upper-lower position of the pressure head of pressing tongs, make pressure head be pressed on copper billet by section bar;
D) refrigerating plant compressor power switch is opened;
E) starting welding, in welding process, welding gun carries out automatic welding from front to back along the weld seam between section bar.
A kind of anti-alice IGM welding machine difference from prior art of the present invention is that a kind of anti-alice IGM welding machine of the present invention passes through Weld is dispelled the heat by slot type copper packing, because copper has the strongest heat conductivility, its heat conductivity is 377W/m K, and There is cheap price, make commissure rapid heat dissipation and dispel the heat uniformly, significantly preventing the appearance of alice.
In a kind of anti-alice IGM welding machine of the present invention, pressing tongs can coordinate copper billet to compress the top panel of section bar, after preventing its rising-heat contracting-cold The skew produced, causes T-bar not parallel or commissure produces alice.
In a kind of anti-alice IGM welding machine of the present invention, pressing tongs utilizes screw structure to stretch up and down, and staff can be made arbitrarily to control pressing tongs Vertical position.
In a kind of anti-alice IGM welding machine of the present invention, pressing tongs utilizes air pump to move up and down, and staff can be made arbitrarily to control the perpendicular of pressing tongs Straight position.
A kind of anti-alice IGM welding machine of the present invention make pressing tongs be maintained at highest point by spacer pin, when needing pressing tongs to push down section bar, Then unclamping spacer pin, the pressure head of pressing tongs i.e. may utilize gravity pressure and lives section bar.
In a kind of anti-alice IGM welding machine of the present invention, section bar is positioned by locating piece auxiliary copper billet.
In a kind of anti-alice IGM welding machine of the present invention, water tank helps the heat radiation of slot type copper packing.
Water refrigeration in refrigerating plant helps water tank in a kind of anti-alice IGM welding machine of the present invention.
In a kind of anti-alice IGM welding machine of the present invention, the heat conductivity 412W/m K of silver plate is more than the heat conductivity 377W/m of copper K, but the price of silver is more expensive than copper, only uses silver plate then preferable to its effect dispelled the heat in commissure, also less expensive.
A kind of anti-alice IGM welding machine of the present invention utilize slot type copper packing to carry out section bar positioning and dispelling the heat its welding, then Alice is produced after preventing its welding.
The invention will be further described below in conjunction with the accompanying drawings.
Accompanying drawing explanation
Fig. 1 is the structural representation of a kind of anti-alice IGM welding machine of the present invention;
Fig. 2 is the partial enlarged drawing in Fig. 1 at A;
Fig. 3 is the part drawing of slot type copper packing;
Fig. 4 is the partial enlarged drawing in Fig. 1 at B.
Detailed description of the invention
Embodiment 1
As depicted in figs. 1 and 2, a kind of anti-alice IGM welding machine of the present invention includes frame 1, symbol template 4 and slot type copper packing 6. Anti-alice IGM welding machine is for being welded into a whole section bar by three section bars 5.Section bar 5 includes top panel 51 and T-bar 52. T-bar 52 is fixed in the above in inverted T-shaped the downside of plate 51, and T-bar 52 quantity can be one or more than two.Work as T-shaped When bar 52 is more than two, it is parallel to each other between T-bar 52.Being fixed with symbol template 4 in frame 1, symbol template 4 upper surface sets There is a plurality of groove.Being parallel to each other between groove, groove width is equal to the width of T-bar 52 on section bar 5.Symbol template 4 upper surface It is inlaid with slot type copper packing 6.
As it is shown on figure 3, slot type copper packing 6 includes copper billet 62 and copper coin 61.Copper billet 62 in bar shaped, copper billet 62 and copper coin 61 by Copper product is constituted.Multiple copper billets 62 are fixed on copper coin 61 in parallel to each other.See Fig. 2, the groove constituted between copper billet 62 Width is equal with the width of T-bar 52, and the multiple grooves constituted between multiple copper billets 62 replace a plurality of groove on symbol template 4 Suitable with multiple T-bar 52.
The left and right of frame 1 upper surface is respectively fixed at two ends with a base 2.It is fixed with pressure by montant respectively on two bases 2 Tong arm 3.Pressing tongs arm 3 is horizontally disposed with, and pressing tongs arm 3 is positioned on the upside of section bar 5, and pressing tongs arm 3 is fixed with pressing tongs 31.Pressing tongs 31 Being positioned at directly over copper billet 62, pressing tongs 31 can move up and down, and can be pressed on section bar 5 moving to, make section bar at bottom 5 do not produce movement.
Pressing tongs 31 utilizes screw structure to move up and down, and pressing tongs 31 includes urceolus, interior bar and pressure head.Pressure head is fixed on interior bar lower end. Interior bar is threadeded with urceolus, and urceolus is fixing with pressing tongs arm 3 to be connected.
As shown in Figure 4, section bar 5 low order end is adjacent to locating piece 42.Locating piece 42 is fixing with symbol template 4 to be connected, locating piece 42 are used for assisting slot type copper packing 6 and symbol template 4 to position section bar 5.
It is provided with water tank 41 on the downside of slot type copper packing 6, contacts with the water in water tank 41 bottom slot type copper packing 6.Water tank 41 is embedded in symbol In template 4.
It is separately installed with turbine, the axis direction phase that the water conservancy diversion direction of described four turbines rotates on interior four inwalls of water tank 41 With, the inwall of the water conservancy diversion direction of turbine water tank 41 corresponding thereto is parallel.Water in four turbine drive water tanks 41 forms whirlpool Stream, promotes water colder bottom hotter water contact with slot type copper packing 6 and water tank 41 to carry out heat exchange, acceleration water tank 41 Interior water is for the cooling of slot type copper packing 6.
Water in water tank 41 is freezed by refrigerating plant.Refrigerating plant (not shown) includes compressor, cold media, heating agent It is situated between and pipeline.Compressor is fixed on bottom frame 1, and thermal medium is freezed into cold media and is recycled in water tank by compressor, the coldest Medium becomes thermal medium Posterior circle to compressor by water tank.
Downside at the weld seam 8 of two section bars 5 is glued with silver plate 7.Silver plate 7 is sandwiched in the weld seam 8 of section bar 5 and from weld seam 8 Between nearest copper billet 62.
Utilize the welding method of above-mentioned a kind of anti-alice IGM welding machine, it is characterised in that comprise the steps:
A) during the groove of slot type copper packing 6 put into respectively by the section bar 5 being welded as a whole by three needs according to its T-bar 52 direction.
B) silver plate 7 is put into weld seam 8 times, i.e. between section bar 5 and copper billet 62.
C) adjust the upper-lower position of the pressure head of pressing tongs 31, make pressure head be pressed on copper billet 62 by section bar 5.
D) refrigerating plant compressor power switch is opened.
E) starting welding, in welding process, welding gun carries out automatic welding from front to back along the weld seam 8 between section bar 5.
Embodiment 2
The present embodiment 2 is with the difference of embodiment 1, and pressing tongs 31 is moved up and down by air pump.Pressing tongs 31 and air pump Piston rod is fixed, and air pump is fixing with pressing tongs arm 3 to be connected.
Embodiment 3
The present embodiment 3 is with the difference of embodiment 1, and pressing tongs 31 realizes moving up and down by spacer pin, and pressing tongs 31 wraps Include urceolus, interior bar, pressure head and spacer pin.Pressure head is fixed on interior bar lower end, and interior bar is located in urceolus, interior bar and the top of urceolus It is designed with pin-and-hole.Spacer pin it is provided with in pin-and-hole.
Embodiment described above is only to be described the preferred embodiment of the present invention, not carries out the scope of the present invention Limiting, on the premise of designing spirit without departing from the present invention, technical scheme is made by those of ordinary skill in the art Various deformation and improvement, all should fall in the protection domain that claims of the present invention determines.

Claims (8)

1. an anti-alice IGM welding machine, including frame (1) and symbol template (4), symbol template (4) is fixed on frame (1) On, it is characterised in that: also include slot type copper packing (6), described symbol template (4) is fixed with slot type copper packing (6), described slot type Copper packing (6) includes copper billet (62) and copper coin (61), and described copper billet (62) is in bar shaped, and multiple copper billets (62) are parallel to each other Be fixed on copper coin (61), between copper billet (62) constitute groove;
It is fixed with base (2) in described frame (1), described base (2) is fixed with pressing tongs arm (3), described pressing tongs arm (3) Being positioned at symbol template (4) upside, pressing tongs arm (3) is fixed with pressing tongs (31), described pressing tongs (31) is just being positioned at copper billet (62) Top, pressing tongs (31) can move up and down;
Described slot type copper packing (6) downside is provided with water tank (41), and slot type copper packing (6) bottom contacts with the water in water tank (41), It is inner that described water tank (41) is embedded in symbol template (4).
One the most according to claim 1 anti-alice IGM welding machine, it is characterised in that: described pressing tongs (31) utilizes silk Bumper structure moves up and down, and pressing tongs (31) includes urceolus, interior bar and pressure head, and described pressure head is fixed on interior bar lower end, described interior bar Threadeding with urceolus, described urceolus is fixing with pressing tongs arm (3) to be connected.
One the most according to claim 1 anti-alice IGM welding machine, it is characterised in that: described pressing tongs (31) passes through gas Pump moves up and down, and the piston rod of described pressing tongs (31) and air pump is fixed, and air pump is fixing with pressing tongs arm (3) to be connected.
One the most according to claim 1 anti-alice IGM welding machine, it is characterised in that: described pressing tongs (31) is by limit Position pin realization moves up and down, and pressing tongs (31) includes urceolus, interior bar, pressure head and spacer pin, and described pressure head is fixed on interior bar lower end, Interior bar is located in urceolus, and the top of interior bar and urceolus is designed with pin-and-hole, is provided with spacer pin in described pin-and-hole.
5. according to the one anti-alice IGM welding machine described in Claims 2 or 3 or 4, it is characterised in that: described symbol template (4) The right-hand member of upper surface is fixed with locating piece (42).
One the most according to claim 5 anti-alice IGM welding machine, it is characterised in that: the water in described water tank (41) Freezed by refrigerating plant.
One the most according to claim 6 anti-alice IGM welding machine, it is characterised in that: described copper billet (62) is provided with Silver plate (7).
8. utilize the welding method of a kind of anti-alice IGM welding machine of claim 7, it is characterised in that comprise the steps:
A) section bar (5) being welded as a whole by three needs puts into slot type copper packing (6) according to its T-bar (52) direction respectively Groove in;
B) silver plate (7) is put under weld seam (8), i.e. between section bar (5) and copper billet (62);
C) adjust the upper-lower position of the pressure head of pressing tongs (31), make pressure head be pressed on copper billet (62) by section bar (5);
D) refrigerating plant compressor power switch is opened;
E) starting welding, in welding process, welding gun carries out automatic welding from front to back along the weld seam (8) between section bar (5).
CN201410299790.8A 2014-06-27 2014-06-27 A kind of anti-alice IGM welding machine and welding method thereof Active CN104084721B (en)

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Inventor after: Lv Changshi

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