CN104084378B - Light assorted seperator - Google Patents
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- CN104084378B CN104084378B CN201410291166.3A CN201410291166A CN104084378B CN 104084378 B CN104084378 B CN 104084378B CN 201410291166 A CN201410291166 A CN 201410291166A CN 104084378 B CN104084378 B CN 104084378B
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- 239000000463 material Substances 0.000 claims abstract description 26
- 238000000926 separation method Methods 0.000 claims abstract description 9
- 210000002417 xiphoid bone Anatomy 0.000 claims description 7
- 241001433070 Xiphoides Species 0.000 claims description 5
- 230000005540 biological transmission Effects 0.000 claims description 4
- 238000005452 bending Methods 0.000 claims description 3
- 230000006835 compression Effects 0.000 claims description 3
- 238000007906 compression Methods 0.000 claims description 3
- 238000007789 sealing Methods 0.000 claims description 3
- 238000003466 welding Methods 0.000 claims description 2
- 239000012535 impurity Substances 0.000 abstract description 12
- 239000010902 straw Substances 0.000 abstract description 6
- 235000013339 cereals Nutrition 0.000 description 9
- 238000004140 cleaning Methods 0.000 description 4
- 239000002245 particle Substances 0.000 description 4
- 244000068988 Glycine max Species 0.000 description 1
- 235000010469 Glycine max Nutrition 0.000 description 1
- 241000209140 Triticum Species 0.000 description 1
- 235000021307 Triticum Nutrition 0.000 description 1
- 240000008042 Zea mays Species 0.000 description 1
- 235000005824 Zea mays ssp. parviglumis Nutrition 0.000 description 1
- 235000002017 Zea mays subsp mays Nutrition 0.000 description 1
- 239000011538 cleaning material Substances 0.000 description 1
- 235000005822 corn Nutrition 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 235000013312 flour Nutrition 0.000 description 1
- 239000010903 husk Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000009827 uniform distribution Methods 0.000 description 1
Landscapes
- Combined Means For Separation Of Solids (AREA)
Abstract
本发明公开了一种轻杂分离机,包括由内腔相连通的上腔室和下腔室组合而成的分离壳体;上腔室侧壁上开设有进料口,进料管自进料口延伸进上腔室内,在靠近上腔室底部位置设置有匀料盘,进料管的管口与匀料盘的中心相对应;在上腔室顶部的筒口处连接有带有调节风门的抽风管,抽风管与外部集中风网系统相连接;与匀料盘位置对应的上腔室外侧环置有风室,风室的侧壁上开设有进风口;下腔室为倒圆锥筒结构,位于下腔室底部的出料口通过出料管与外部集料装置相连通。本发明的优点在于利用匀料盘将物料均匀摊开,既能保证物料的流动性,还可有效清除物料中的秸秆和谷壳等轻杂质,风量消耗低,设备使用寿命长,工作效率可达1~2吨/小时。
The invention discloses a light miscellaneous separator, which comprises a separation shell composed of an upper chamber and a lower chamber connected by an inner cavity; The feed port extends into the upper chamber, and a leveling plate is set near the bottom of the upper chamber, and the nozzle of the feeding pipe corresponds to the center of the leveling plate; the mouth of the top of the upper chamber is connected with an adjustable damper. The exhaust pipe is connected to the external centralized air network system; the outer ring of the upper chamber corresponding to the position of the leveling pan is equipped with an air chamber, and an air inlet is opened on the side wall of the air chamber; the lower chamber is an inverted Conical cylinder structure, the discharge port at the bottom of the lower chamber communicates with the external collection device through the discharge pipe. The invention has the advantages of spreading the materials evenly by using the leveling pan, which can not only ensure the fluidity of the materials, but also effectively remove light impurities such as straw and chaff in the materials, with low air volume consumption, long service life of the equipment, and high working efficiency. Up to 1~2 tons/hour.
Description
技术领域 technical field
本发明涉及粮食加工设备,尤其是涉及一种清除谷物中秸秆和谷壳的轻杂分离机。 The invention relates to grain processing equipment, in particular to a light impurity separator for removing stalks and husks in grains.
背景技术 Background technique
目前粮食加工企业所用的去除谷物中所含秸秆及谷壳类较轻杂物的清理设备多为垂直吸风道和循环风吸风分离器。由于清杂设备直接连接物料输送管道,谷物物料无法均匀铺开,虽设备结构并不复杂,但除杂效果不好。如中国发明专利申请(申请号201210088071.2,发明名称《吸风分离器》)就公开了一种用于面粉生产过程中对物料产生的粉尘沉降后分离的吸风分离器,工作时谷物通过管道进入设备,无法干净的清除谷物中所含的秸秆等轻杂质;中国实用新型专利(专利号201320554103.3,发明名称《一种耐磨防堵吸风分离器》)也公开了一种粮食颗粒除杂机械设备---耐磨封堵吸风分离器,用于去除谷物中秸秆等杂质的清理装置,虽然可去除一部分杂质,但由于仅是在设备进口处增加了个压力门来控制流量,仍不能保证物料流量均衡。 At present, most of the cleaning equipment used by grain processing enterprises to remove straw and chaff light debris contained in grains are vertical suction ducts and circulating air suction separators. Since the cleaning equipment is directly connected to the material conveying pipeline, the grain material cannot be spread evenly. Although the structure of the equipment is not complicated, the cleaning effect is not good. For example, the Chinese invention patent application (Application No. 201210088071.2, invention name "Suction Separator") discloses a suction separator used to separate the dust generated by the material during the flour production process after settling, and the grain enters through the pipeline during work. equipment, which cannot cleanly remove light impurities such as straws contained in grains; Chinese utility model patent (patent number 201320554103.3, invention name "A wear-resistant and anti-blocking suction separator") also discloses a grain particle impurity removal machine Equipment --- wear-resistant plugging suction separator, a cleaning device used to remove impurities such as straw in grains, although it can remove some impurities, but because only a pressure door is added at the entrance of the equipment to control the flow, it still cannot Ensure material flow balance.
发明内容 Contents of the invention
本发明的目的在于提供一种工作时分料均匀,耐磨、风量消耗较少且除杂效果好的轻杂分离机。 The object of the present invention is to provide a light impurity separator with uniform material distribution, wear resistance, less air consumption and good impurity removal effect during operation.
为实现上述目的,本发明可采取下述技术方案: To achieve the above object, the present invention can take the following technical solutions:
本发明所述的轻杂分离机,包括带有机架的分离壳体,在所述分离壳体上开设有进料口、出料口、进风口和杂物收集口,所述分离壳体由内腔相连通的上腔室和下腔室组合而成;正圆锥筒结构的上腔室侧壁上开设有进料口,与外部送料管路相连接的进料管自所述进料口延伸进上腔室内,在靠近所述上腔室底部位置设置有由动力源带动水平旋转的匀料盘,所述进料管的管口与所述匀料盘的中心相对应;在所述上腔室顶部的筒口处连接有带有调节风门的抽风管,所述抽风管与外部集中风网系统相连接;与匀料盘位置对应的上腔室外侧环置有风室,所述风室的侧壁上开设有进风口;所述下腔室为倒圆锥筒结构,位于下腔室底部的出料口通过出料管与外部集料装置相连通。 The light miscellaneous separator according to the present invention comprises a separation casing with a frame, and a feed inlet, a discharge outlet, an air inlet and a sundry collection port are opened on the separation casing, and the separation casing It is composed of an upper chamber and a lower chamber connected with the inner cavity; a feed inlet is opened on the side wall of the upper chamber of the positive conical cylinder structure, and the feed pipe connected with the external feeding pipeline flows from the feed The mouth extends into the upper chamber, and a leveling pan driven by a power source to rotate horizontally is set near the bottom of the upper chamber, and the mouth of the feeding pipe corresponds to the center of the leveling pan; The mouth of the top of the upper chamber is connected with an exhaust pipe with an adjustable damper, and the exhaust pipe is connected with the external centralized air network system; an air chamber is arranged on the outer side of the upper chamber corresponding to the position of the screed pan. An air inlet is opened on the side wall of the air chamber; the lower chamber is an inverted cone structure, and the discharge port at the bottom of the lower chamber communicates with the external material collection device through the discharge pipe.
所述匀料盘由多个近似矩形的叶片折弯后焊接而成,所述叶片的三个角为直角,第四个角向外延伸设置有一大一小两个近似三角形的剑突部,其中较大三角形的剑突部沿折痕线向外折出一定角度,使叶片的端面形状呈近似L形结构;焊接成型的匀料盘的中心部位呈圆锥形凸起,外边缘相邻两叶片之间形成下料通道。 The homogenizing disc is formed by bending and welding a plurality of approximately rectangular blades. The three corners of the blades are right angles, and the fourth corner is extended outwards with two approximately triangular xiphoids, one large and one small. Among them, the larger triangular xiphoid is folded out at a certain angle along the crease line, so that the end surface of the blade is approximately L-shaped; A feeding channel is formed between the blades.
所述匀料盘下方设置有支撑架,所述支撑架中心处纵向滑动设置有传动螺杆,所述匀料盘套装在传动螺杆的上部,位于匀料盘中心部位圆锥形凸起内的传动螺杆上依次设置的轴承盖、轴承和轴承座通过连接螺栓与所述匀料盘结合为一体,自所述匀料盘圆锥形凸起的中心孔内向所述轴承座顶部旋拧有压紧螺栓;所述传动螺杆的下部自下腔室延伸出来并从与其螺纹相匹配的调整螺母中穿出,在所述传动螺杆的下端部传动连接有电机。 A support frame is arranged under the said leveling plate, and a drive screw is installed longitudinally slidingly in the center of the support frame. The bearing cap, bearing and bearing seat arranged in sequence on the top are combined with the said leveling plate through connecting bolts, and a compression bolt is screwed from the center hole of the conical protrusion of the said leveling plate to the top of the bearing seat; The lower part of the driving screw extends from the lower chamber and passes through the adjusting nut matched with its thread, and the lower end of the driving screw is connected with a motor in a driving manner.
所述调整螺母的侧壁上开设有定位通孔,其上旋拧有定位螺钉。 A positioning through hole is opened on the side wall of the adjusting nut, and a positioning screw is screwed on it.
所述上腔室的侧壁上设置有观察窗,所述观察窗的周边设置有橡胶密封条。 An observation window is arranged on the side wall of the upper chamber, and a rubber sealing strip is arranged around the periphery of the observation window.
本发明的优点在于利用水平旋转的匀料盘将通过送料管道进入分离机内的物料均匀摊开,在风力作用下,既能保证物料的流动性,还可有效清除物料中的秸秆和谷壳等轻杂质,风量消耗低,设备使用寿命长,工作效率可达1~2吨/小时。 The advantage of the present invention is that the material entering the separator through the feeding pipe is evenly spread out by using the horizontally rotating leveling plate, and under the action of wind force, it can not only ensure the fluidity of the material, but also effectively remove the straw and chaff in the material Such as light impurities, low air consumption, long service life of equipment, working efficiency can reach 1~2 tons/hour.
附图说明 Description of drawings
图1是本发明的结构示意图。 Fig. 1 is a structural schematic diagram of the present invention.
图2是图1的左视图。 Fig. 2 is a left side view of Fig. 1 .
图3是图2中匀料盘的主视放大图。 Fig. 3 is an enlarged front view of the screed pan in Fig. 2 .
图4是图3的俯视图。 FIG. 4 is a top view of FIG. 3 .
图5是图3中匀料盘单个叶片的主视图。 Fig. 5 is a front view of a single blade of the screed disc in Fig. 3 .
图6是图5的左视图。 FIG. 6 is a left side view of FIG. 5 .
图7是图5的俯视图。 FIG. 7 is a top view of FIG. 5 .
图8是图5的展开图。 FIG. 8 is an expanded view of FIG. 5 .
图9是图2中A部的放大图。 Fig. 9 is an enlarged view of part A in Fig. 2 .
具体实施方式 detailed description
如图1、2所示,本发明所述的轻杂分离机,包括带有机架1的分离壳体,在分离壳体上开设有进料口、出料口、进风口和杂物收集口,该分离壳体由内腔相连通的上腔室2和下腔室3组合而成;正圆锥筒结构的上腔室2侧壁上开设有进料口,与外部送料管路相连接的进料管4自进料口延伸进上腔室2内,在靠近上腔室底部位置设置有由动力源带动水平旋转的匀料盘5,进料管4的管口与匀料盘5的中心相对应;在上腔室顶部的筒口处连接有带有调节风门的抽风管6,抽风管6与外部集中风网系统相连接;与匀料盘5位置对应的上腔室外侧环置有风室7,风室7的侧壁上开设有进风口(风室的侧壁就是进风板);下腔室3为倒圆锥筒结构,位于下腔室底部的出料口通过出料管8与外部集料装置相连通。 As shown in Figures 1 and 2, the light miscellaneous separator according to the present invention includes a separation casing with a frame 1, and a feed inlet, a discharge outlet, an air inlet and a debris collection are provided on the separation casing. The separation shell is composed of the upper chamber 2 and the lower chamber 3 which are connected by the inner cavity; the side wall of the upper chamber 2 of the positive conical cylinder structure is provided with a feeding port, which is connected with the external feeding pipeline The feed pipe 4 extends into the upper chamber 2 from the feed port, and a leveling disc 5 driven by a power source to rotate horizontally is arranged near the bottom of the upper chamber. Corresponding to the center of the upper chamber; the mouth of the top of the upper chamber is connected with an exhaust pipe 6 with an adjustable damper, and the exhaust pipe 6 is connected to the external centralized air network system; There is an air chamber 7 in the ring, and an air inlet is opened on the side wall of the air chamber 7 (the side wall of the air chamber is the air inlet plate); the lower chamber 3 is an inverted cone structure, and the discharge port at the bottom of the lower chamber passes through The discharge pipe 8 communicates with the external collecting device.
如图3~图8所示,为保证物料的均匀分散,提高除杂效果,匀料盘5由多个(可选择用16块)近似矩形的叶片9(叶片9采用高强度耐磨板切割加工而成)折弯后焊接而成,叶片9(见图8)的三个角为直角,第四个角向外延伸设置有一大一小两个近似三角形的剑突部,其中较大三角形的剑突部沿折痕线10向外折出一定角度(该角度可根据清杂物料颗粒的大小进行调整,当清除如大豆、玉米等颗粒较大的物料时,因其流动性较好,该角度可大一些;当清除颗粒较小的物料如小麦时,该角度可调整的稍小一些),使叶片9的端面形状呈近似L形结构;焊接成型的匀料盘5的中心部位呈圆锥形凸起,外边缘相邻两叶片之间形成下料通道。 As shown in Figure 3 to Figure 8, in order to ensure the uniform dispersion of materials and improve the effect of impurity removal, the leveling disc 5 is composed of multiple (16 pieces can be selected) approximately rectangular blades 9 (the blades 9 are cut by high-strength wear-resistant plates processed) and welded after bending, the three corners of the blade 9 (see Figure 8) are right angles, and the fourth corner extends outwards with two approximately triangular xiphoids, one large and one small, and the larger triangular The xiphoid of the xiphoid is folded out at a certain angle along the crease line 10 (the angle can be adjusted according to the size of the particles of the cleaning material. When removing materials with large particles such as soybeans and corn, because of their better fluidity , the angle can be larger; when removing materials with smaller particles such as wheat, the angle can be adjusted to be slightly smaller), so that the end face shape of the blade 9 is approximately L-shaped; It is a conical protrusion, and a feeding channel is formed between two adjacent blades on the outer edge.
为保证落到匀料盘5上的物料分布更加均匀,匀料盘5下方设置有支撑架11,支撑架11中心处纵向滑动设置有传动螺杆12,匀料盘5套装在传动螺杆12的上部,位于匀料盘5中心部位圆锥形凸起内的传动螺杆上依次设置的轴承盖13、轴承14和轴承座15通过连接螺栓16与匀料盘5结合为一体,自匀料盘5圆锥形凸起的中心孔内向轴承座15顶部旋拧有压紧螺栓17;传动螺杆12的下部自下腔室3延伸出来并从与其螺纹相匹配的调整螺母18中穿出,在传动螺杆12的下端部传动连接有电机19;调整螺母18的侧壁上开设有定位通孔,其上旋拧有定位螺钉20。 In order to ensure a more uniform distribution of the material falling on the leveling pan 5, a support frame 11 is arranged under the leveling pan 5, and a transmission screw 12 is installed longitudinally sliding in the center of the support frame 11, and the leveling pan 5 is set on the upper part of the transmission screw 12 , the bearing cover 13, bearing 14 and bearing seat 15 arranged in sequence on the transmission screw in the conical protrusion at the center of the leveling disc 5 are combined with the leveling disc 5 through connecting bolts 16, and the self-leveling disc 5 is conical A compression bolt 17 is screwed into the top of the bearing seat 15 in the raised central hole; the lower part of the drive screw 12 extends from the lower chamber 3 and passes through the adjusting nut 18 matching its thread, and at the lower end of the drive screw 12 A motor 19 is connected to the external drive; a positioning through hole is provided on the side wall of the adjusting nut 18, and a positioning screw 20 is screwed on it.
工作前,先调整进料管4的位置,使其出料口中心对准匀料盘5的中心,再通过调整螺母18,调整匀料盘5与进料管4管口之间的间隙适宜后,拧紧定位螺钉20,即可启动电机19,带动匀料盘5水平匀速转动,使含杂物料在匀料盘5四周均匀落下。 Before work, first adjust the position of the feed pipe 4 so that the center of the outlet is aligned with the center of the uniform material pan 5, and then adjust the gap between the uniform material pan 5 and the mouth of the feed pipe 4 by adjusting the nut 18. Finally, the set screw 20 is tightened to start the motor 19, which drives the leveling pan 5 to rotate at a uniform speed, so that the miscellaneous materials fall evenly around the leveling pan 5.
在上腔室2的侧壁上对称设置有两个观察窗21,观察窗21的周边设置有橡胶密封条,工作时可及时观察除杂情况。 Two observation windows 21 are symmetrically arranged on the side wall of the upper chamber 2, and rubber sealing strips are arranged around the observation windows 21, so that the impurity removal situation can be observed in time during operation.
本发明工作时,将进料管4通过连接卡箍与外部送料管路连接好,底部出料管8与外部集料装置相连通,抽风管6与该车间的整体风网系统相连接,调节风门的位置使风力大小合适,然后含杂物料通过进料管4均匀落在匀料盘5上,风网系统启动抽风,空气从风室7侧壁上开设的进风口进入形成循环,匀料盘5在电机19带动下水平旋转,均匀落在匀料盘5上的物料中的秸秆和谷壳等轻杂质通过风网系统被统一集中处理,干净的物料从匀料盘5四周的下料通道落入下腔室3中,通过出料管8被收集起来。 When the present invention works, the feed pipe 4 is connected to the external feeding pipeline through the connecting clamp, the bottom discharge pipe 8 is connected to the external material collection device, and the exhaust pipe 6 is connected to the overall wind network system of the workshop. Adjust the position of the damper to make the wind force appropriate, and then the miscellaneous materials fall evenly on the even material pan 5 through the feed pipe 4, and the wind network system starts to draw air, and the air enters from the air inlet opened on the side wall of the air chamber 7 to form a circulation. The leveling pan 5 rotates horizontally under the drive of the motor 19, and the light impurities such as straw and chaff in the material evenly falling on the leveling pan 5 are uniformly processed through the air net system, and the clean materials are discharged from the surrounding area of the leveling pan 5. The discharge channel falls into the lower chamber 3 and is collected through the discharge pipe 8 .
Claims (4)
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| CN201410291166.3A CN104084378B (en) | 2014-06-26 | 2014-06-26 | Light assorted seperator |
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| CN201410291166.3A CN104084378B (en) | 2014-06-26 | 2014-06-26 | Light assorted seperator |
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| CN104084378A CN104084378A (en) | 2014-10-08 |
| CN104084378B true CN104084378B (en) | 2015-12-30 |
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| CN109382218B (en) * | 2018-10-09 | 2020-08-14 | 亳州市品正农业发展有限责任公司 | Screening process for simultaneously screening folium isatidis and radix isatidis |
| CN109382219B (en) * | 2018-10-09 | 2020-07-31 | 成都迅达物成生物科技有限公司 | Centrifugal screening equipment to woad |
| CN110230603B (en) * | 2019-04-23 | 2024-12-03 | 青岛农业大学 | A fan for removing impurities from peanuts |
| CN110052403A (en) * | 2019-04-25 | 2019-07-26 | 新泰市金翼饲料机械有限公司 | A kind of material wind selection separator |
| CN118904717A (en) * | 2024-09-24 | 2024-11-08 | 王涵琳 | Spiral air screen |
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| CN201008875Y (en) * | 2007-03-16 | 2008-01-23 | 中央储备粮淄博直属库 | Environment protection type food warehouse-in dust exhauster |
| CN201470604U (en) * | 2009-07-17 | 2010-05-19 | 安徽聚力机械制造有限公司 | Negative-pressure grain winnower |
| RU2440859C1 (en) * | 2010-06-30 | 2012-01-27 | Федеральное государственное образовательное учреждение высшего профессионального образования "Бурятская государственная сельскохозяйственная академия им. В.Р. Филиппова" | Thrower of loose materials |
| CN202336432U (en) * | 2011-11-30 | 2012-07-18 | 崔贵拴 | Device capable of enabling uniform wind passing in material separation process by using wind power of winnowing machine |
| CN203470345U (en) * | 2013-09-09 | 2014-03-12 | 开封市茂盛机械有限公司 | Wear-resistant anti-blocking air draft separator |
-
2014
- 2014-06-26 CN CN201410291166.3A patent/CN104084378B/en not_active Expired - Fee Related
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201008875Y (en) * | 2007-03-16 | 2008-01-23 | 中央储备粮淄博直属库 | Environment protection type food warehouse-in dust exhauster |
| CN201470604U (en) * | 2009-07-17 | 2010-05-19 | 安徽聚力机械制造有限公司 | Negative-pressure grain winnower |
| RU2440859C1 (en) * | 2010-06-30 | 2012-01-27 | Федеральное государственное образовательное учреждение высшего профессионального образования "Бурятская государственная сельскохозяйственная академия им. В.Р. Филиппова" | Thrower of loose materials |
| CN202336432U (en) * | 2011-11-30 | 2012-07-18 | 崔贵拴 | Device capable of enabling uniform wind passing in material separation process by using wind power of winnowing machine |
| CN203470345U (en) * | 2013-09-09 | 2014-03-12 | 开封市茂盛机械有限公司 | Wear-resistant anti-blocking air draft separator |
Also Published As
| Publication number | Publication date |
|---|---|
| CN104084378A (en) | 2014-10-08 |
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