CN104078279A - Circuit protector - Google Patents
Circuit protector Download PDFInfo
- Publication number
- CN104078279A CN104078279A CN201310102184.8A CN201310102184A CN104078279A CN 104078279 A CN104078279 A CN 104078279A CN 201310102184 A CN201310102184 A CN 201310102184A CN 104078279 A CN104078279 A CN 104078279A
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- China
- Prior art keywords
- exit
- conductive part
- insulation division
- connector
- circuit brake
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Abstract
The invention provides a circuit protector, which comprises a case, a first lead-out end, a second lead-out end, a switch assembly, a protection body and a heating body, wherein the first lead-out end and the second lead-out end are respectively led out from the case; the switch assembly, the protection body and the heating body are positioned in the case; the switch assembly and the heating body are connected in parallel with the first lead-out end and the second lead-out end; the protection body controls the on-off state of the switch assembly; and the protection body is a high-expansion filling object. The circuit protector provided by the invention can be used for protection for many times, and in addition, the resistance in the protector is stable.
Description
Technical field
The invention belongs to circuit protection field, relate in particular to a kind of circuit brake.
Background technology
In circuit protection, common metal sheet, FUSE(fuse) or PTC(thermistor) as protector.
Sheet metal is conventional bimetal leaf during as protector, and this sheet metal protector is when excess Temperature or electric current are when excessive, and sheet metal can temperature distortion, thereby makes circuit disconnection.In the time that abnormal large electric current appears in circuit, sheet metal rapidly heating produces deformation, thereby cuts off circuit.But after circuit disconnects, whole circuital current is zero, make sheet metal can not self-heating keep deformation, self temperature can slowly reduce, until return back to initial condition, at this moment circuit again can conducting.So repeatedly.
FUSE(fuse) as protector, be to realize excess temperature or overcurrent protection by the low-melting alloy of itself.In the time of temperature or current anomaly, fuse melted by heating disconnects, and realizes the absolute disconnection in physical significance.What FUSE adopted is low-melting alloy is as protector, and in the time of temperature or current anomaly, fuse melted by heating disconnects, and after disconnecting, eliminates fault, and also step-down slowly of fuse temperature, until solidify.But under off-state, solidify, have no idea to recover to be communicated with, so it is disposable protection, can not realize repeatedly protection.
PTC(thermistor) as protector, PTC divides CPTC and PPTC, and the common ground of the two is all that, under abnormal temperature or current status, the resistance of element itself sharply increases, and presents resistance up to a hundred, thousands of or even more than one hundred million times and increases severely.In theory, can think that the resistance of circuit gap is for infinitely great, the principle of PTC is just the great variety by resistance, thereby realizes to approaching of definitely disconnecting in physical significance, equally also can reach protection effect.In addition, PTC can be after each fault finishes, and arranging and returning to of element internal structure, material approaches initial condition, therefore can repeatedly realize protection.Although PTC can realize repeatedly protection, but between product, distribution of resistance is wide, and distribution situation is uncontrollable, even for single product, depositing, in use procedure, it is large that resistance also can become gradually, and ascendant trend is irregular, not reproducible, show resistance unstable, uncontrollable, just at last for the identical PTC of room temperature resistance, depositing, in use procedure, can not exist the identical situation of resistance ascendant trend to occur yet, therefore general PTC is only for single circuit, but be difficult to use in parallel circuits, otherwise can cause the unequal problem of shunting in parallel circuits.This unstable, uncontrollable reason is, distribution between PTC internal material is stochastic regime, artificially uncontrollable, technique and formula can only be controlled at this distribution in certain average and amplitude range as far as possible, in production process, batch and batch between distribution there is no repeatability, the resistance temperature of single product changes does not have repeatability yet.
Summary of the invention
The present invention solves the technical problem that the resistance of circuit brake of the prior art is unstable, cannot repeatedly protect, provide a kind of resistance stabilization, can Reusability circuit brake.
The invention provides a kind of circuit brake, described protector comprises: described protector comprises: shell, the first exit and the second exit, the switch module that is positioned at shell, protective and heater from drawing respectively in shell; Described switch module and heater are connected in parallel in the first exit and the second exit; The folding of described protective control switch assembly; Described protective is high expansion filler.
The present invention utilizes heater to continue heat supply to high expansion filler, realizes the folding of circuit, the protector risk of closed circuit again when having eliminated fault and still existing, and the selection range of high expansion filling material is wide, has reduced the requirement of selecting materials; Can repeatedly protect, avoid circuit under some fortuitous event, as static, thunderbolt etc., cause protector misoperation; Interiors of products is made up of parallel circuits, resistance is by material and the size Control of switch module, and the control of material and size, require low to technique, the level of production, therefore batch no matter product or single product between, resistance is all very stable, reliable, as long as environmental factor unanimously can ensure this effect.Stablizing of resistance, the largest benefit of bringing is exactly, in the time that protector is respectively used in parallel circuits, to there will not be the shunting situation that affects each branch road due to the resistance fluctuation of protector.
Brief description of the drawings
Fig. 1 is the profile of the circuit brake that obtains of embodiment 1;
Fig. 2 is the profile of the circuit brake that obtains of embodiment 5.
Embodiment
In order to make technical problem solved by the invention, technical scheme and beneficial effect clearer, below in conjunction with embodiment, the present invention is further elaborated.Should be appreciated that specific embodiment described herein, only in order to explain the present invention, is not intended to limit the present invention.
The invention provides a kind of circuit brake, described protector comprises: shell, the first exit and the second exit, the switch module that is positioned at shell and heater from drawing respectively in shell; Described switch module, protective and heater are connected in parallel in the first exit and the second exit; The folding of described protective control switch assembly; Described protective is high expansion filler.
Operation principle of the present invention is: switch module, protective and heater composition parallel circuits; the resistance of switch module is much smaller than, protective and heater; therefore the resistance of whole element can think to be exactly the resistance of switch module; very stable; and the branch road at protective and heater place can be thought in off state; when energising, circuital current almost all passes through the branch road at switch module place.While carrying out overheat protector; environment transmits by heat; high expansion filler temperature is raise; there is volumetric expansion; thereby pull switch assembly separates round about; in the time that height expansion filler expand into a certain degree, the connector in switch module is separated completely, the subcircuits at cut-off switch assembly place.Now, the branch road at heater place is still in conducting state, but because heater resistance is higher, still can play and suppress to do whole circuital current.While carrying out overcurrent protection, fault current causes heating by switch module, heat passes to after high expansion filler, due to its volumetric expansion, connector between switch module is separated, circuit disconnects, electric current can be all through heater, now heater starts heating, continue heat supply to high expansion filler, ensure that it continues to remain on high swelling state, until Failure elimination, heater caloric value is more and more less, until be not enough to the heat supply of height expansion filler, last high expansion filler temperature reduces, volume is slowly contracted to initial condition, on now connector contacts again each other, switch module place branch road is again in initial turn-on state like this.
According to circuit brake provided by the present invention, for better pull switch assembly when abnormal separates round about, preferably, described protective is two groups, lays respectively at the both sides of switch module.
According to circuit brake provided by the present invention, preferably, described switch module comprises the first conductive part, the first connector, the second conductive part and second connector of electrical connection successively; The other end of described first conductive part is electrically connected with the first exit; The other end of described the second conductive part is electrically connected with the second exit.
According to circuit brake provided by the present invention, in order to make the connection of protector more stable, preferably, one end that described the first conductive part is electrically connected with the first connector is also provided with the first insulation division, and the other end of described the first insulation division is connected with the second exit; One end that described the second conductive part is electrically connected with the second connector is also provided with the second insulation division, and the other end of described the second insulation division is connected with the first exit.
According to circuit brake provided by the present invention, in order to make the connection of protector more stable, preferably, described the first exit and the second exit are respectively arranged with the 3rd insulation division and the 4th insulation division; Described the first conductive part is also connected with the 3rd insulation division with one end of the first connector electrical connection; Described the second conductive part is also connected with the 4th insulation division with one end of the second connector electrical connection.
According to circuit brake provided by the present invention, for the first connector in switch module and the second connector are more easily separated when the fault, preferably, between described the first conductive part and housing, be provided with cavity between the second conductive part and housing.
According to circuit brake provided by the present invention, for the more enough contacts faster when the Failure elimination of the first connector in switch module and the second connector are connected, preferably, in described cavity, be filled with low bulk filler.
According to circuit brake provided by the present invention, for the more enough contacts faster when the Failure elimination of the first connector in switch module and the second connector are connected, preferably, in described cavity, be filled with elastomer.
In the present invention, described high expansion filler is at least one in polyethylene, solid paraffin, polyethylene glycol, polypropylene, haloflex, Kynoar and ethylene-vinyl acetate copolymer.
According to circuit brake provided by the present invention, preferably, described heater can be by the high metal of resistivity or CPTC(ceramic positive temperature coefficient thermosensitive resistor), PPTC(high polymer semistor) form.
According to circuit brake provided by the present invention, preferably, the one in polymer and the gas that described low bulk filler is insulating ceramics, non-conductive and the coefficient of expansion is low.Described elasticity thing can be by metal spring, macromolecular elastomer, or other elastomeric materials form.
In the present invention, the material of shell can be selected any solid-state material, as various ceramic-like, comprises insulating ceramics and conductivity ceramics, Al
2o
3, ZrO
2, SiO
2, B
2o
3, Si
3n
4, AlN, BN, SiC, B
4c, TiC, TiN, ZrC, HfC, NbC, MoC, MoB, ZrN, HfN, NbN, MoN, Ti
5si
3, ZrSi
2, NbSi
2, MoSi
2, TiB
2, ZrB
2, HfB
2, one or more in NbB, polymer class, comprise polyethylene (PE), polypropylene (PP), polystyrene (PS), polyvinyl chloride (PVC), polymethyl methacrylate (PMMA), PETG (PET), polybutylene terephthalate (PBT) (PBT), polyamide (PA), Merlon (PC), ABS, polyimides (PI), polyamide-imides (PAI), polybenzimidazoles (PBI), polyurethane (PU), polypyrrole (PPy), polythiophene (PTh), polyaniline (PAn), polyparaphenylene (PPP), styrene-acrylonitrile copolymer (SAN), phenolic resins (PF), Lauxite (UF), epoxy resin (EPO), polyformaldehyde (POM), polyether-ether-ketone (PEEK), polyether-ketone (PEK), polyether sulfone (PES), one or more in polyphenylene sulfide (PPS), metal species comprises various solid metallics, as one or more in Au, Ag, Cu, Fe, Al, Mg, Zn, Ti, Sn, Pb, Pt, Ni, W, Cr, Pd, Mo, Os, Zr, V, Nb etc.Final shell need present state of insulation, can be formed by the pottery insulating or polymer, also can be to be composited by the pottery conducting electricity or metal and insulating ceramics or polymer, described conductivity ceramics, insulating ceramics, polymer all can be made up of one matter, can be also that multiple material is composited.
Described exit is made up of electric conducting material, rises and connects and electric action, can be made up of the good metal material of conductivity or ceramic material.
Connector in switch module is made up of good conductor material, comprises various conductivity ceramicss, metal, and the composite material of the two.And conductive part in switch module adopts high conductivity material, as metallic copper etc., the room temperature resistance showing is very little, and wire in circuit is similar.Insulation division can be made up of all non-conductor materials.
Circuit brake as shown in Figure 1, comprising: shell 3, the first exit 1 and the second exit 2, the switch module that is positioned at shell, protective 8 and heater 10 from drawing respectively in shell; Described switch module and heater 10 are connected in parallel in the first exit 1 and the second exit 2; The folding of described protective control switch assembly; Described protective is high expansion filler.Described switch module comprises the first conductive part 4, the first connector 6, the second connector 7 and second conductive part 5 of electrical connection successively; The other end of described the first conductive part 4 is electrically connected with the first exit 1; The other end of described the second conductive part 5 is electrically connected with the second exit 2.One end that described the first conductive part is electrically connected with the first connector is also provided with the first insulation division 41, and the other end of described the first insulation division 41 is connected with the second exit 2; One end that described the second conductive part 2 is electrically connected with the second connector 7 is also provided with the second insulation division 51, and the other end of described the second insulation division 51 is connected with the first exit 1.Between described the first conductive part 4 and housing 3, be provided with cavity 9 between the second conductive part 5 and housing 3.In cavity 9, be filled with elastomer 91.
Circuit brake as shown in 2, comprising: comprising: shell 3, the first exit 1 and the second exit 2, the switch module that is positioned at shell, protective 8 and heater 10 from drawing respectively in shell; Described switch module, protective 8 and heater 10 are connected in parallel in the first exit 1 and the second exit 2; Described protective is high expansion filler.Described switch module comprises the first conductive part 4, the first connector 6, the second connector 7 and second conductive part 5 of electrical connection successively; The other end of described the first conductive part 4 is electrically connected with the first exit 1; The other end of described the second conductive part 5 is electrically connected with the second exit 2.Described the first exit 1 and the second exit 2 are respectively arranged with the 3rd insulation division 11 and the 4th insulation division 21; One end that described the first conductive part 4 is electrically connected with the first connector 6 is also connected with the 3rd insulation division 11; One end that described the second conductive part 5 is electrically connected with the second connector 7 is also connected with the 4th insulation division 21.Between described the first conductive part 4 and housing 3, be provided with cavity 9 between the second conductive part 5 and housing 3.
Applying specific embodiment is below described in further detail the present invention.
Embodiment 1
Product A 1 structure: shell, the first exit, the second exit, switch module, heater and two groups of protectives; Protective is high expansion filler.Switch module comprises the first conductive part, the first connector, the second conductive part and second connector of electrical connection successively, and one end that the first conductive part is electrically connected with the first connector is also provided with the first insulation division; One end that the second conductive part is electrically connected with the second connector is also provided with the second insulation division, between the first conductive part and housing, be provided with cavity between the second conductive part and housing.In cavity, be filled with elastomer.
The material of each parts: shell: aluminium oxide ceramics, size 12mm × 8mm × 6mm; Heater: CPTC, size 6mm × 4mm × 0.3mm, room temperature resistance 5 Ω, operating voltage 2-30V; The first exit and the second exit: fine copper, long 30mm, wide 2.5mm, thickness 0.1mm; High expansion filler: solid paraffin; The first insulation division and the second insulation division: aluminium oxide ceramics, the first conductive part and the second conductive part: beryllium copper, size 6mm × 4mm × 0.5mm; The first connector and the second connector: beryllium copper, diameter Ф 1.0mm, long 3mm.Elastomer, common spring, wire diameter 0.1mm, middle through 2mm, free height 2mm.
Embodiment 2
According to the structure of embodiment 1 and material preparing product A2, difference is: in cavity is low bulk filler; Low bulk filler is insulating ceramics; Shell is zirconia ceramics; High expansion filler: haloflex; The first insulation division and the second insulation division: zirconia ceramics; The first conductive part and the second conductive part: tin bronze; The first connector and the second connector: tin bronze.
Embodiment 3
According to the structure of embodiment 1 and material preparing product A3, difference is: in cavity, there is no filler; Shell is zirconia ceramics; High expansion filler: polyethylene glycol; The first insulation division and the second insulation division: zirconia ceramics; The first conductive part and the second conductive part: nickel; The first connector and the second connector: nickel.
Embodiment 4
According to the structure of embodiment 1 and material preparing product A4, difference is: the first exit and the second exit are respectively arranged with the 3rd insulation division and the 4th insulation division; The first insulation division and the second insulation division are not set;
Shell is zirconia ceramics; High expansion filler: Kynoar; The first conductive part and the second conductive part: nickel; The first connector and the second connector: nickel.
Embodiment 5
According to the structure of embodiment 1 and material preparing product A5, difference is: the first exit and the second exit are respectively arranged with the 3rd insulation division and the 4th insulation division; The first insulation division and the second insulation division are not set; In cavity, there is no filler.Shell is zirconia ceramics; High expansion filler: polyethylene; The first conductive part and the second conductive part: nickel; The first connector and the second connector: nickel.
Embodiment 6
According to the structure of embodiment 1 and material preparing product A6, difference is: the first exit and the second exit are respectively arranged with the 3rd insulation division and the 4th insulation division; The first insulation division and the second insulation division are not set; In cavity is low bulk filler; Low bulk filler is SiC; Shell is zirconia ceramics; High expansion filler: ethylene-vinyl acetate copolymer; The first conductive part and the second conductive part: nickel; The first connector and the second connector: nickel.
Comparative example 1
Adopt FUSE(fuse) (EYP2TP098US PANASONIC) as protector CA1.
Comparative example 2
Adopt PTC(thermistor) (LR4-260F, Tai Ke company) as protector CA2.
Method of testing and result
Resistance stability: use the resistance before universal meter test products uses and use the resistance after 6000 times.The results are shown in Table 1.
Table 1
。
As can be seen from Table 1, circuit brake of the present invention resistance variations after using 6000 times is little, and resistance stabilization in circuit brake is described.And the circuit brake of comparative example resistance variations after using 6000 times is larger, resistance is unstable.Simultaneously the present invention utilizes the spontaneous heating of the high expansion filler of positive temperature coefficient temperature-sensitive, high expansion function, realizes the folding of circuit, the protector risk of closed circuit again when having eliminated fault and still existing.Circuit brake of the present invention can repeatedly be protected, and avoids circuit under some fortuitous event, as static, thunderbolt etc., causes protector misoperation.
The foregoing is only preferred embodiment of the present invention, not in order to limit the present invention, all any amendments of doing within the spirit and principles in the present invention, be equal to and replace and improvement etc., within all should being included in protection scope of the present invention.
Claims (10)
1. a circuit brake, is characterized in that, described protector comprises: shell, the first exit and the second exit, the switch module that is positioned at shell, protective and heater from drawing respectively in shell; Described switch module and heater are connected in parallel in the first exit and the second exit; The folding of described protective control switch assembly; Described protective is high expansion filler.
2. circuit brake according to claim 1, is characterized in that: described protective is two groups, lays respectively at the both sides of switch module.
3. circuit brake according to claim 1 and 2, is characterized in that: described switch module comprises the first conductive part, the first connector, the second conductive part and second connector of electrical connection successively; The other end of described the first conductive part is electrically connected with the first exit; The other end of described the second conductive part is electrically connected with the second exit.
4. circuit brake according to claim 3, is characterized in that: one end that described the first conductive part is electrically connected with the first connector is also provided with the first insulation division, and the other end of described the first insulation division is connected with the second exit; One end that described the second conductive part is electrically connected with the second connector is also provided with the second insulation division, and the other end of described the second insulation division is connected with the first exit.
5. circuit brake according to claim 3, is characterized in that: described the first exit and the second exit are respectively arranged with the 3rd insulation division and the 4th insulation division; Described the first conductive part is also connected with the 3rd insulation division with one end of the first connector electrical connection; Described the second conductive part is also connected with the 4th insulation division with one end of the second connector electrical connection.
6. according to the circuit brake described in claim 4 or 5, it is characterized in that: between described the first conductive part and housing, be provided with cavity between the second conductive part and housing.
7. circuit brake according to claim 6, is characterized in that: in described cavity, be filled with low bulk filler.
8. circuit brake according to claim 6, is characterized in that: in described cavity, be filled with elastomer.
9. circuit brake according to claim 1 and 2, is characterized in that: described high expansion filler is at least one in polyethylene, solid paraffin, polyethylene glycol, polypropylene, haloflex, Kynoar and ethylene-vinyl acetate copolymer.
10. circuit brake according to claim 7, is characterized in that: the one in polymer and the gas that described low bulk filler is insulating ceramics, non-conductive and the coefficient of expansion is low.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310102184.8A CN104078279B (en) | 2013-03-27 | 2013-03-27 | A kind of circuit brake |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310102184.8A CN104078279B (en) | 2013-03-27 | 2013-03-27 | A kind of circuit brake |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104078279A true CN104078279A (en) | 2014-10-01 |
| CN104078279B CN104078279B (en) | 2016-06-22 |
Family
ID=51599473
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310102184.8A Active CN104078279B (en) | 2013-03-27 | 2013-03-27 | A kind of circuit brake |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN104078279B (en) |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE1601522A1 (en) * | 1967-03-01 | 1970-12-17 | United Carr Inc | Force converter |
| CN2588521Y (en) * | 2002-12-25 | 2003-11-26 | 王保巨 | Thermal-explosion type breaker |
| JP2009170882A (en) * | 2007-12-21 | 2009-07-30 | Sanyo Electric Co Ltd | Electronic component, solid electrolytic capacitor and circuit board |
| WO2012088963A1 (en) * | 2010-12-29 | 2012-07-05 | Abb Lv Installation Materials Co., Ltd. Beijing | Power thrust device and mcb with device |
| CN202513077U (en) * | 2012-01-06 | 2012-10-31 | 朝阳百事特乐电子科技有限公司 | Temperature protector with repeated memory capability |
-
2013
- 2013-03-27 CN CN201310102184.8A patent/CN104078279B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE1601522A1 (en) * | 1967-03-01 | 1970-12-17 | United Carr Inc | Force converter |
| CN2588521Y (en) * | 2002-12-25 | 2003-11-26 | 王保巨 | Thermal-explosion type breaker |
| JP2009170882A (en) * | 2007-12-21 | 2009-07-30 | Sanyo Electric Co Ltd | Electronic component, solid electrolytic capacitor and circuit board |
| WO2012088963A1 (en) * | 2010-12-29 | 2012-07-05 | Abb Lv Installation Materials Co., Ltd. Beijing | Power thrust device and mcb with device |
| CN202513077U (en) * | 2012-01-06 | 2012-10-31 | 朝阳百事特乐电子科技有限公司 | Temperature protector with repeated memory capability |
Also Published As
| Publication number | Publication date |
|---|---|
| CN104078279B (en) | 2016-06-22 |
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