CN104073001A - Soybean protein/polyvinyl alcohol mixing material and preparation method thereof - Google Patents
Soybean protein/polyvinyl alcohol mixing material and preparation method thereof Download PDFInfo
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- CN104073001A CN104073001A CN201410321253.9A CN201410321253A CN104073001A CN 104073001 A CN104073001 A CN 104073001A CN 201410321253 A CN201410321253 A CN 201410321253A CN 104073001 A CN104073001 A CN 104073001A
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Abstract
The invention discloses a soybean protein/polyvinyl alcohol mixing material and a preparation method thereof. The soybean protein/polyvinyl alcohol mixing material is prepared from the following raw materials in parts by weight: 1-99 parts of soybean protein capable of being processed in a thermoplastic way under the condition of water plasticization or ramifications thereof in terms of dry weight, 1-99 parts of polyvinyl alcohol and 0-100 parts of plasticizing agents, wherein the total content of the soybean protein or the ramifications thereof and the polyvinyl alcohol is 100 parts; the total water content of a system is 1-300 parts; the material is obtained by mixing under the action of high shear force of an internal mixer or an extruder. Compared with a pure protein material, the soybean protein/polyvinyl alcohol mixing material disclosed by the invention is greatly enhanced on the aspects of hydrophobicity, mechanical property and the like. The preparation process is simple, environment-friendly and pollution-free in preparation process and low in production cost; an obtained terminal product can be used on the aspects of food package, biodegradable plastic products and the like in large quantities, has wide application prospect, is expected to substitute the synthetic plastics, and can be used for effectively saving the petroleum resources and reducing the environmental pollution.
Description
Technical field
The present invention relates to a kind of soy-protein/polyvinyl alcohol blending material and preparation method thereof, belong to polymeric material field.
Background technology
Since 21 century, the widespread use of plastics has caused serious problem of environmental pollution, directly threatens the mankind's Sustainable development.Therefore, the research of the natural macromolecular material based on renewable resources and application are extremely paid attention to.Soy-protein is the byproduct of soya-bean oil industry, its wide material sources and output are abundant, cheap, and there is good biological activity and biodegradability, be mainly used at present the field (Kumar such as wrapping material, degradable plastic product, environmental protection tamanori and foodstuffs industry, R.Ind Eng Chem Res2010,49,3479 – 3484).Conventionally, true protein material enbrittle, the shortcoming such as poor mechanical property.Mainly improve its mechanical property by physics or chemical modification at present, as add small molecules softening agent, increase protein toughness and intensity (Tian, H. with the method such as other are polymer blended, acidylate; Wang; Y., Zhang, L.; Quan; C., Zhang, X.Ind Crop Prod2010; 32,13 – 20).
Polyvinyl alcohol is a class petroleum base biodegradable material, has good mechanical property.By polyvinyl alcohol and the natural polymer blended feature of improving a little less than natural polymer mechanical property.But, at present, polyvinyl alcohol and the multiplex solution casting method of natural polymer blended material (Su J, Yuan X, Huang Z, Xia W, Polym Degrad Stab2010,95,1226), expend a large amount of water, have the shortcomings such as energy consumption is high, pollution is large, efficiency is low.Therefore be necessary to develop the processing for polyvinyl alcohol/natural polymer blended material of a kind of novel, low cost and eco-friendly method.
Summary of the invention
The object of this invention is to provide a kind of soy-protein/polyvinyl alcohol blending material and preparation method thereof, this material has good mechanical property and water tolerance, and preparation technology is simple, and process environmental protection is with low cost.
The technical scheme that realizes the object of the invention employing is:
A kind of soy-protein/polyvinyl alcohol blending material is provided, and it comprises the raw material of following weight part: soy-protein or derivatives thereof that can thermoplastic processing under water plasticising condition is by dry weight basis 1-99 part, polyvinyl alcohol 1-99 part, and both summations are 100 parts; Softening agent 0-100 part; Total water content (comprising the water yield and the additional water yield that itself carry in soy-protein or derivatives thereof) 1-300 part in system.
Press such scheme; " soy-protein " described in the present invention is defined as and contains soy proteinaceous product, can thermoplastic under described water plasticising condition the soy-protein or derivatives thereof of processing comprise soybean protein isolate, soybean protein concentrate, soyflour and soybean residue, acidylate soybean protein isolate etc.This type of hydrophilic protein matter contains the functional group that can generate with polyvinyl alcohol hydrogen bond, as-OH ,-NH
2,-NH-CO-,-COOH etc.
Press such scheme, described soy-protein or derivatives thereof is preferably 10-40 part by dry weight basis, and polyvinyl alcohol is preferably 60-90 part, and both summations are 100 parts.
Press such scheme, described softening agent refer to contain-OH or-NH
2the micromolecular compound of isopolarity group, is specifically chosen as one or more in glycerine, methane amide, ethanamide, diethanolamine, trolamine, sorbyl alcohol, urea, sucrose, ethylene glycol, polyoxyethylene glycol, and its consumption is preferably 20-60 part.
Press such scheme, the total water content in described system is preferably 50-150 part water.Water can effectively increase system mobility, makes soy-protein become thermoplastic body, and heating melting plastifies and for mechanical workout, reduces mixing roll (Banbury mixer or forcing machine) torque and energy consumption.The water yield is too low, causes mixing roll torque excessive, and occurs the phenomenon that sample burns.The water yield is too large, and torque is too low, mix inhomogeneous, and cause product drying process energy consumption increase, be unfavorable for cost control.The water yield number can be according to the regulation and control of soy bean protein content and polyvinyl alcohol content.
A kind of preparation method of soy-protein/polyvinyl alcohol blending material is provided, and it is by mixing by proportioning raw materials under soy-protein, polyvinyl alcohol, softening agent and hydroecium temperature, at the 50-120 DEG C of mixing blending modified material that obtains in Banbury mixer or forcing machine.
Press such scheme, described melting temperature is preferably 50-100 DEG C; Described mixing time is 0.01-300 minute, and best mixing time is 10-100 minute.
Press such scheme, the rotating speed of described Banbury mixer is 10-80 rev/min; The screw speed of described twin screw extruder is 10-100 rev/min.
Press such scheme, the preparation method of described soy-protein/polyvinyl alcohol blending material, comprises the hot-forming step of the mixing blending modified material obtaining.
Press such scheme, described hot pressing temperature is 60-130 DEG C, and hot pressing time is 1-20min.
The present invention compares with technology and has following beneficial effect with currently available products:
1. utilize on soy-protein-OH of the present invention ,-NH
2high-affinity and strong hydrogen bonding between go up-OH of ,-NH-CO-,-COOH isopolarity group and PVA interact, and soy-protein/polyvinyl alcohol blending material of preparing has good intensity and toughness, has higher water tolerance simultaneously.
2. technique of the present invention is simple, (all material is green environmental protection degradable material in environmental protection, preparation process organic solvent-free simultaneously, have no side effect), low production cost, the end product obtaining can use at the aspect such as food product pack, articles of biodegradable plastics material in a large number, has broad application prospects, and expects to substitute synthetic plastics, effectively save petroleum resources, alleviate environmental pollution;
3. the method that the present invention uses is method for melt processing, and it has the features such as efficiency is high, energy consumption is low, steady quality than solution casting method.
Brief description of the drawings
Fig. 1 is the stereoscan photograph of soy-protein/polyvinyl alcohol blending material of making of the embodiment of the present invention 4.
Embodiment
Below in conjunction with specific embodiment, technical scheme of the present invention and application are described further, but content of the present invention is not only confined to the following examples.
Embodiment 1
By weight, the soybean protein isolates of water content 7% is mixed by 10 parts of dry weight basis, 90 parts of polyvinyl alcohol, 30 parts of glycerol plasticizer, 50 parts of water, be placed in 80 DEG C of Banbury mixeies, 50 revs/min of banburyings 30 minutes, hot pressing at 100 DEG C of products therefroms is made to sheet material for 5 minutes, under 58%RH humidity balance after 10 days by gained test piece for performance test.
Embodiment 2
By weight, the soybean protein isolates of water content 7% is mixed by 20 parts of dry weight basis, 80 parts of polyvinyl alcohol, 30 parts of glycerol plasticizer, 50 parts of water, be placed in 80 DEG C of Banbury mixeies, 50 revs/min of banburyings 30 minutes, hot pressing at 100 DEG C of products therefroms is made to sheet material for 5 minutes, under 58%RH humidity balance after 10 days by gained test piece for performance test.
Embodiment 3
By weight, the soybean protein isolates of water content 7% is mixed by 30 parts of dry weight basis, 70 parts of polyvinyl alcohol, 30 parts of glycerol plasticizer, 50 parts of water, be placed in 80 DEG C of Banbury mixeies, 50 revs/min of banburyings 30 minutes, hot pressing at 100 DEG C of products therefroms is made to sheet material for 5 minutes, under 58%RH humidity balance after 10 days by gained test piece for performance test.
Embodiment 4
By weight, the soybean protein isolates of water content 7% is mixed by 40 parts of dry weight basis, 60 parts of polyvinyl alcohol, 30 parts of glycerol plasticizer, 50 parts of water, be placed in 80 DEG C of Banbury mixeies, 50 revs/min of banburyings 30 minutes, hot pressing at 100 DEG C of gained intermingling material products is made to sheet material for 5 minutes, under 58%RH humidity balance after 10 days by gained test piece for performance test.The SEM of intermingling material is shown in Fig. 1, and Fig. 1 can find out that middle soy-protein is uniformly dispersed, and protein and polyvinyl alcohol two-phase have good binding property, and its reason is on soy-protein-OH ,-NH
2between go up-OH of ,-NH-CO-,-COOH isopolarity group and PVA, exist strong hydrogen bonding to interact.
Embodiment 5
By weight, the soybean protein isolates of water content 7% is mixed by 50 parts of dry weight basis, 50 parts of polyvinyl alcohol, 30 parts of glycerol plasticizer, 50 parts of water, be placed in 80 DEG C of Banbury mixeies, 50 revs/min of banburyings 30 minutes, hot pressing at 100 DEG C of products therefroms is made to sheet material for 5 minutes, under 58%RH humidity balance after 10 days by gained test piece for performance test.
Comparative example 1
True protein plastics.By weight, the soybean protein isolates of water content 7% is mixed by 50 parts of dry weight basis, 30 parts of glycerol plasticizer, 50 parts of water, be placed in 80 DEG C of Banbury mixeies, 50 revs/min of banburyings 30 minutes, hot pressing at 100 DEG C of products therefroms is made to sheet material for 5 minutes, under 58%RH humidity balance after 10 days by gained test piece for performance test.
Embodiment 6
By weight, the soybean protein isolates of water content 7% is mixed by 30 parts of dry weight basis, 70 parts of polyvinyl alcohol, 50 parts of sorbyl alcohol softening agent, 10 parts of water, be placed in twin screw extruder, extrusion temperature is 150 DEG C, screw speed 50rpm, after extruding pelletization, hot pressing at 70 DEG C of gained pellets is made to sheet material for 10 minutes, under 58%RH humidity balance after 10 days by gained test piece for performance test.
Embodiment 7
By weight; the acidylate soybean protein isolates of water content 7% is mixed by 30 parts of dry weight basis, 70 parts of polyvinyl alcohol, 30 parts of glycerol plasticizer, 50 parts of water; be placed in 80 DEG C of Banbury mixeies, 50 revs/min of banburyings 30 minutes; hot pressing at 120 DEG C of products therefroms is made to sheet material for 2 minutes, under 58%RH humidity balance after 10 days by gained test piece for performance test.
Embodiment 8
By weight, the soybean protein isolates of water content 7% is mixed by 10 parts of dry weight basis, 90 parts of polyvinyl alcohol, 20 parts of glycerol plasticizer, 100 parts of water, be placed in 50 DEG C of Banbury mixeies, 100 revs/min of banburyings 50 minutes, hot pressing at 100 DEG C of products therefroms is made to sheet material for 5 minutes, under 58%RH humidity balance after 10 days by gained test piece for performance test.
Embodiment 9
By weight, the soybean protein concentrate of water content 7% is mixed by 40 parts of dry weight basis, 60 parts of polyvinyl alcohol, 50 parts of glycerol plasticizer, 130 parts of water, be placed in 100 DEG C of Banbury mixeies, 60 revs/min of banburyings 20 minutes, hot pressing at 100 DEG C of products therefroms is made to sheet material for 5 minutes, under 58%RH humidity balance after 10 days by gained test piece for performance test.
Record the tensile strength (σ of soy-protein intermingling material under RH=58% relative humidity by tension testing machine
b), elongation at break (ε
b), Young's modulus (E), come together in subordinate list 1.Result shows, the intermingling material that the present invention prepares has good intensity and toughness, and apparently higher than soybean protein matter plastics (comparative example 1), this comes from the good adhesive effect that between soy-protein and polyvinyl alcohol, strong hydrogen bonding causes.In addition, the water-intake rate of intermingling material under RH=58% relative humidity, much smaller than true protein plastics, demonstrates good water resistance.
Table 1: the performance of soy-protein/polyvinyl alcohol blending material
Embodiment | σ b(MPa) | ε b(%) | E(MPa) | Water-intake rate |
1 | 16.6 | 1576.4 | 6.3 | 15.4 |
2 | 14.9 | 1155.1 | 8.1 | 16.0 |
3 | 9.8 | 977.8 | 9.3 | 16.8 |
4 | 7.6 | 731.2 | 11.3 | 17.4 |
5 | 4.2 | 352.5 | 12.7 | 20.1 |
6 | 12.6 | 699.8 | 12.5 | 15.2 |
7 | 13.0 | 700.5 | 10.0 | 12.6 |
8 | 16.9 | 1603.2 | 6.0 | 15.7 |
9 | 9.0 | 653.0 | 14.3 | 16.8 |
Reference examples 1 | 4.0 | 125.6 | 95.3 | 79.5 |
Claims (10)
1. soy-protein/polyvinyl alcohol blending material, it is characterized in that: it comprises the raw material of following weight part: soy-protein or derivatives thereof that can thermoplastic processing under water plasticising condition is by dry weight basis 1-99 part, polyvinyl alcohol 1-99 part, and both summations are 100 parts; Softening agent 0-100 part; Total water content 1-300 part in system.
2. soy-protein/polyvinyl alcohol blending material according to claim 1, is characterized in that: can thermoplastic under described water plasticising condition the soy-protein or derivatives thereof of processing comprise soybean protein isolate, soybean protein concentrate, soyflour and soybean residue, acidylate soybean protein isolate.
3. soy-protein/polyvinyl alcohol blending material according to claim 1, is characterized in that: described soy-protein or derivatives thereof is counted 10-40 part by dry weight, polyvinyl alcohol 60-90 part, and both summations are 100 parts.
4. soy-protein/polyvinyl alcohol blending material according to claim 1, it is characterized in that: described softening agent is specifically chosen as one or more in glycerine, methane amide, ethanamide, diethanolamine, trolamine, sorbyl alcohol, urea, sucrose, ethylene glycol, polyoxyethylene glycol, its consumption is preferably 20-60 part.
5. soy-protein/polyvinyl alcohol blending material according to claim 1, is characterized in that: the total water content in described system is preferably 50-150 part water.
6. the preparation method of soy-protein/polyvinyl alcohol blending material claimed in claim 1, it is characterized in that: it is by mixing by proportioning raw materials under soy-protein, polyvinyl alcohol, softening agent and hydroecium temperature, at the 50-120 DEG C of mixing blending modified material that obtains in Banbury mixer or forcing machine.
7. the preparation method of soy-protein/polyvinyl alcohol blending material according to claim 6, is characterized in that: described melting temperature is 50-100 DEG C; Described mixing time is 10-100 minute.
8. the preparation method of soy-protein/polyvinyl alcohol blending material according to claim 6, is characterized in that: the rotating speed of described Banbury mixer is 10-80 rev/min; The screw speed of described twin screw extruder is 10-100 rev/min.
9. the preparation method of soy-protein/polyvinyl alcohol blending material according to claim 6, is characterized in that: it also comprises the hot-forming step of the mixing blending modified material obtaining.
10. the preparation method of soy-protein/polyvinyl alcohol blending material according to claim 6, is characterized in that: described hot pressing temperature is 60-130 DEG C, and hot pressing time is 1-20min.
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Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH0762109A (en) * | 1993-08-23 | 1995-03-07 | Yoshihara Seiyu Kk | Soybean protein molding having biodegradability and biodisintegrability and its production |
US20030078323A1 (en) * | 1999-05-04 | 2003-04-24 | Jinwen Zhang | Biodegradable plant protein composites and related methods |
US20060043629A1 (en) * | 2004-08-27 | 2006-03-02 | Board Of Trustees Of Michigan State University | Cellulosic biomass soy flour based biocomposites and process for manufacturing thereof |
CN1978532A (en) * | 2005-12-02 | 2007-06-13 | 天津商学院 | High-strength water-resistance soy protein isolate packing film, and its preparing method and use |
CN103772863A (en) * | 2014-01-20 | 2014-05-07 | 南通天合包装有限公司 | Antifog preservative film and preparation method thereof |
-
2014
- 2014-07-07 CN CN201410321253.9A patent/CN104073001A/en active Pending
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH0762109A (en) * | 1993-08-23 | 1995-03-07 | Yoshihara Seiyu Kk | Soybean protein molding having biodegradability and biodisintegrability and its production |
US20030078323A1 (en) * | 1999-05-04 | 2003-04-24 | Jinwen Zhang | Biodegradable plant protein composites and related methods |
US20060043629A1 (en) * | 2004-08-27 | 2006-03-02 | Board Of Trustees Of Michigan State University | Cellulosic biomass soy flour based biocomposites and process for manufacturing thereof |
CN1978532A (en) * | 2005-12-02 | 2007-06-13 | 天津商学院 | High-strength water-resistance soy protein isolate packing film, and its preparing method and use |
CN103772863A (en) * | 2014-01-20 | 2014-05-07 | 南通天合包装有限公司 | Antifog preservative film and preparation method thereof |
Non-Patent Citations (2)
Title |
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刘成梅等: "《天然产物有效成分的分离与应用(第1版)》", 31 January 2003, 化学工业出版社 * |
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