A kind of Nano-compound Ceramic Core
Technical field
The present invention relates generally to precision casting field, relates in particular to a kind of Nano-compound Ceramic Core.
Background technology
The complicated inner cavity of alloy-steel casting is mainly by carrying out moulding with prefabricated ceramic core, and after foundry goods is cast, manages to remove.Its technical process is as follows: Tao Xin prepares, contains wax-pattern preparation, shell processed, shell dewaxing and roasting, alloy casting, the depoling of Tao Xin.As everyone knows, along with the startup of China's development large aircraft project and various new work engine research and development program elements, the body of titanium alloy precision casting, structure and performance thereof are had higher requirement.
At present, research is magnesium oxide, silica-based ceramic core comparatively widely, because core material does not possess, the good chemical reaction inertia of molten titanium alloy and depoling complex process is not difficult to be applied to titanium alloy fine casting field.Due to nano combined, at high temperature there is higher chemical reaction inertia with molten titanium alloy, and the good high-temperature creep resistance of tool, nano combined is a kind of aggregate of ceramic core for titanium alloy fine casting that is well suited for being used as.Caused in recent years related scientific research personnel's concern, as the Chinese invention patent application of publication number 200610028168.9 discloses a kind of preparation method of the nano composite ceramic shell for titanium or titanium alloy precision casting, in this invention, adopting nano composite powder and acetic acid zirconium thereof or silicon sol is that binding agent is made painting slip.Because the shape of titanium alloy becomes increasingly complex, present titanium alloy casting is often with complicated inner cavity, and this integrity that requires core to possess good high-temperature creep resistance and then assurance shape in titanium alloy casting process is also had higher requirement to the performance that removes to core simultaneously.But nano combined stable chemical performance removes and has brought certain difficulty especially for complex-shaped core, to be difficult to remove with mechanical means to core.In order to improve the depoling performance of core, magnesium oxide core material also receives related scientific research personnel's concern, as the Chinese invention patent application of CN 102531648 A discloses a kind of nano composite oxides magnesium matrix ceramic core and preparation method, due to comparatively complicated in titanium alloy precision casting technique, the duration of pouring that is prepared into alloy from the wax-pattern containing Tao Xin is general all more than two weeks, and core in use will contact with water-based paint.After the core chance water that above-mentioned patent is prepared, hydration reaction occurs and cause the defeated and dispersed of core, therefore, above-mentioned core is difficult to be applied to titanium alloy precision casting field.
Summary of the invention
The object of the invention is just to provide a kind of Nano-compound Ceramic Core.
The present invention is achieved by the following technical solutions:
A Nano-compound Ceramic Core, is characterized in that what it was comprised of the raw material of following weight per-cent:
Mineralizer 12-18wt%, softening agent 14-20 wt%, nano silicon 2-3 wt%, nano magnesia 1-2 wt%, Microcrystalline Wax 2-3 wt%, surplus are rare earth clad nano composite granule;
Described mineralizer be a kind of in zirconium dioxide, calcium oxide, silicon-dioxide or two kinds and more than, with any mass ratio, mix and form;
Described softening agent is comprised of the raw material of following weight parts:
Paraffin 82-90, propolis 3-4, alumino silica gel 6-8, sebacic acid propanediol polyester 1-2, aluminium hydrate powder 2-3, Silane coupling agent KH550 0.1-0.2;
By above-mentioned heating paraffin fusing, add propolis, aluminium hydrate powder, Silane coupling agent KH550,300-400 rev/min of dispersed with stirring 10-12 minute, add each raw material of residue, stir, at 80-90 ℃, be incubated standing 3-5 minute, cooling discharging, obtains described softening agent;
The preparation method of described rare earth clad nano composite granule comprises the following steps:
(1) nano aluminium oxide, nano silicon are mixed, join in 100-200 times of deionized water, ultrasonic dispersion, obtains dispersion liquid;
(2) boron nitride powder is mixed with calcium chloride, add Silane coupling agent KH550,1600-2000 rev/min of dispersed with stirring 10-15 minute, ball milling, dries, and obtains particle diameter 60-150 μ m, obtains basic powder;
(3) basic powder is joined in upper dispersion liquid, dispersed with stirring, obtains premixed liquid;
(4) inorganic zirconates and inorganic yttrium salts are usingd to any ratio and mix as rare earth oxide presoma, take inorganic zirconates and inorganic yttrium salts and put into the container that fills deionized water and stir and heat and make precursor solution;
(5) above-mentioned premixed liquid is added in precursor solution, the pH value of regulator solution, to 8-10, obtains mixed solution;
(6) above-mentioned mixed solution is dried, obtain drying powder, oven dry powder is carried out to sintering and obtain rare earth clad nano composite granule, sintering temperature is 1200-1500 ℃, and the time is 0.5-20h.
2, a kind of Nano-compound Ceramic Core according to claim 1, is characterized in that, in the preparation of described rare earth clad nano composite granule, the described mixing quality of rare earth oxide presoma and the mass ratio of basic powder are 1:24-30.
3, a kind of Nano-compound Ceramic Core according to claim 1, is characterized in that, in the preparation of described rare earth clad nano composite granule, described inorganic zirconates is zirconium chloride or zirconium nitrate, and described inorganic yttrium salts is Yttrium trichloride or Yttrium trinitrate.
4, a kind of Nano-compound Ceramic Core according to claim 1, is characterized in that, in the preparation of described rare earth clad nano composite granule, and described rare earth oxide precursor solution, its concentration is 0.01-0.4mol/L.
5, a kind of Nano-compound Ceramic Core according to claim 1, it is characterized in that, in the preparation of described rare earth clad nano composite granule, the mass ratio of described boron nitride powder and nano silicon, nano aluminium oxide, calcium chloride is 100:4-5:5-6:2-3.
6, a preparation method for Nano-compound Ceramic Core as claimed in claim 1, is characterized in that comprising the following steps:
(1) above-mentioned nano silicon, nano magnesia, Microcrystalline Wax are mixed, heated and stirred 10-15 minute at 50-60 ℃, adds the 6-10% of above-mentioned rare earth clad nano composite granule weight, and ball milling is abundant, obtains Preblend;
(2) mixer is heated to 120-140 ℃, add softening agent, then under agitation condition, add each raw material of residue, after adding, continue to be uniformly mixed 10-12 hour, carry out as requested moulding, sintering obtains described Nano-compound Ceramic Core, and described sintering temperature is 1300-1600 ℃, and the time is 0.5-20h.
Advantage of the present invention is:
Ceramic core of the present invention has enough bending strengths, percent of firing shrinkage is little, can guarantee the not variability of size and dimension, because employing is the starting material of different fineness, can effectively improve the porosity of core, thereby can be good at improving depoling performance.
Embodiment
Embodiment 1
A Nano-compound Ceramic Core, it is comprised of the raw material of following weight per-cent:
Mineralizer 18wt%, softening agent 20 wt%, nano silicon 3 wt%, nano magnesia 2 wt%, Microcrystalline Wax 3 wt%, surplus are rare earth clad nano composite granule;
Described mineralizer is that the mass ratioes such as zirconium dioxide, calcium oxide, silicon-dioxide mix composition;
Described softening agent is comprised of the raw material of following weight parts:
Paraffin 82, propolis 4, alumino silica gel 8, sebacic acid propanediol polyester 2, aluminium hydrate powder 3, Silane coupling agent KH550 0.2;
By the fusing of above-mentioned heating paraffin, add propolis, aluminium hydrate powder, Silane coupling agent KH550,400 revs/min of dispersed with stirring 12 minutes, add each raw material of residue, stir, and are incubated standing 3-5 minute at 90 ℃, and cooling discharging, obtains described softening agent;
The preparation method of described rare earth clad nano composite granule comprises the following steps:
(1) nano aluminium oxide, nano silicon are mixed, join in 200 times of deionized waters, ultrasonic dispersion, obtains dispersion liquid;
(2) boron nitride powder is mixed with calcium chloride, add Silane coupling agent KH550,2000 revs/min of dispersed with stirring 15 minutes, ball milling, dries, and obtains particle diameter 150 μ m, obtains basic powder;
(3) basic powder is joined in upper dispersion liquid, dispersed with stirring, obtains premixed liquid;
(4) inorganic zirconates and inorganic yttrium salts are usingd to any ratio and mix as rare earth oxide presoma, take inorganic zirconates and inorganic yttrium salts and put into the container that fills deionized water and stir and heat and make precursor solution;
(5) above-mentioned premixed liquid is added in precursor solution, the pH value to 10 of regulator solution, obtains mixed solution;
(6) above-mentioned mixed solution is dried, obtain drying powder, oven dry powder is carried out to sintering and obtain rare earth clad nano composite granule, sintering temperature is 1500 ℃, and the time is 10h.
A Nano-compound Ceramic Core, in the preparation of described rare earth clad nano composite granule, the described mixing quality of rare earth oxide presoma and the mass ratio of basic powder are 1:30.
A Nano-compound Ceramic Core, in the preparation of described rare earth clad nano composite granule, described inorganic zirconates is zirconium chloride or zirconium nitrate, described inorganic yttrium salts is Yttrium trichloride or Yttrium trinitrate.
A Nano-compound Ceramic Core, in the preparation of described rare earth clad nano composite granule, described rare earth oxide precursor solution, its concentration is 0.4mol/L.
A Nano-compound Ceramic Core, in the preparation of described rare earth clad nano composite granule, the mass ratio of described boron nitride powder and nano silicon, nano aluminium oxide, calcium chloride is 100:5:6:2.
A preparation method for Nano-compound Ceramic Core, comprises the following steps:
(1) above-mentioned nano silicon, nano magnesia, Microcrystalline Wax are mixed, at 60 ℃, heated and stirred is 15 minutes, adds 10% of above-mentioned rare earth clad nano composite granule weight, and ball milling is abundant, obtains Preblend;
(2) mixer is heated to 140 ℃, adds softening agent, then under agitation condition, add each raw material of residue, after adding, continue to be uniformly mixed 12 hours, carry out as requested moulding, sintering obtains described Nano-compound Ceramic Core, described sintering temperature is 1300 ℃, and the time is 7h.
Performance test:
Room temperature bending strength 59MPa, high temperature amount of deflection (being incubated 30min at 1550 ℃) 0.43mm, percent of firing shrinkage 0.55%.