A kind of rare earth coated aluminum oxide base ceramic core
Technical field
The present invention relates generally to precision casting field, relates in particular to a kind of rare earth coated aluminum oxide base ceramic core.
Background technology
The complicated inner cavity of alloy-steel casting is mainly by carrying out moulding with prefabricated ceramic core, and after foundry goods is cast, manages to remove.Its technical process is as follows: Tao Xin prepares, contains wax-pattern preparation, shell processed, shell dewaxing and roasting, alloy casting, the depoling of Tao Xin.As everyone knows, along with the startup of China's development large aircraft project and various new work engine research and development program elements, body, structure and performance thereof to titanium alloy precision casting are had higher requirement.
At present, research aluminum oxide, silica-based ceramic core comparatively widely, because core material does not possess the chemical reaction inertia good to molten titanium alloy and depoling complex process is difficult to be applied to titanium alloy fine casting field.Because boron nitride and molten titanium alloy at high temperature have higher chemical reaction inertia, and the good high-temperature creep resistance of tool, boron nitride is a kind of aggregate that is well suited for being used as titanium alloy fine casting ceramic core.Cause in recent years related scientific research personnel's concern, as the Chinese invention patent application of publication number 200610028168.9 discloses a kind of preparation method of the boron nitride ceramic shell for titanium or titanium alloy precision casting, in this invention, adopting boron nitride powder and acetic acid zirconium thereof or silicon sol is that binding agent is made painting slip.Because the shape of titanium alloy becomes increasingly complex, present titanium alloy casting is often with complicated inner cavity, and this integrity that requires core to possess good high-temperature creep resistance and then guarantee shape in titanium alloy casting process is also had higher requirement to the performance that removes to core simultaneously.But boron nitride stable chemical performance removes and has brought certain difficulty to be especially difficult to remove with mechanical means for complex-shaped core to core.In order to improve the depoling performance of core, alumina type core material also receives related scientific research personnel's concern, as the Chinese invention patent application of CN 102531648 A discloses a kind of Ti alloy casting alumina substrate ceramic core and preparation method, due to comparatively complicated in titanium alloy precision casting technique, general all more than two weeks from be prepared into duration of pouring of alloy containing the wax-pattern of Tao Xin, core in use will contact with water-based paint.After the core chance water that above-mentioned patent is prepared, hydration reaction occurs and cause the defeated and dispersed of core, therefore, above-mentioned core is difficult to be applied to titanium alloy precision casting field.
Summary of the invention
The object of the invention is just to provide a kind of rare earth coated aluminum oxide base ceramic core.
The present invention is achieved by the following technical solutions:
A kind of rare earth coated aluminum oxide base ceramic core, is characterized in that what it was made up of the raw material of following weight per-cent:
Mineralizer 4-10wt%, softening agent 10-16 wt%, surplus are rare earth coated aluminum oxide powder;
Described mineralizer be a kind of in zirconium silicate, magnesium oxide, titanium dioxide or two kinds and more than, mix composition with any mass ratio;
Described softening agent is made up of the raw material of following weight parts:
Paraffin 80-90, propolis 3-4, terpine resin 4-5, polyethylene oxide 1-2, Silane coupling agent KH550 0.1-0.2;
By above-mentioned terpine resin thermoplastic, add polyethylene oxide, after stirring, add the each raw material of residue, 600-800 rev/min of dispersed with stirring 4-6 minute, cooling discharging, obtains described softening agent;
The preparation method of described rare earth coated aluminum oxide comprises the following steps:
(1) select with α-Al
2o
3, 3 Al
2o
32SiO2 is the mullite of main crystallization, wherein α-Al
2o
3content is 80-90%, and above-mentioned mullite is pulverized to shaping, and magnetic separation de-iron, sieves, and obtaining particle diameter is 30-80 μ m, obtains basic powder;
(2) above-mentioned basic powder is mixed with polyvinyl alcohol, be heated to 75-85 DEG C, 600-1000 rev/min is uniformly mixed 10-15 minute, and discharging is cooling, obtains pre-treatment basis powder;
(3) sodium polyacrylate is joined in 1000-1500 times of water, be stirred to abundant dissolving, add above-mentioned pre-treatment basis powder, be heated to 60-70 DEG C, ultrasonic dispersion 200-250s, obtains dispersion liquid;
(4) inorganic zirconates and inorganic yttrium salts are mixed as rare earth oxide presoma using any ratio, take inorganic zirconates and inorganic yttrium salts and put into the container that fills deionized water and stir and heat and make precursor solution;
(5) above-mentioned dispersion liquid is added in precursor solution, the pH value of regulator solution, to 8-10, obtains mixed solution;
(6) above-mentioned mixed solution is dried, obtain drying powder, oven dry powder is carried out to sintering and obtain rare earth coated aluminum oxide powder, sintering temperature is 1200-1500 DEG C, and the time is 0.5-20h.
A kind of rare earth coated aluminum oxide base ceramic core, in the preparation of described rare earth coated aluminum oxide, the described mixing quality of rare earth oxide presoma and the mass ratio of basic powder are 1:10-20.
A kind of rare earth coated aluminum oxide base ceramic core, in the preparation of described rare earth coated aluminum oxide, described inorganic zirconates is zirconium chloride or zirconium nitrate, described inorganic yttrium salts is Yttrium trichloride or Yttrium trinitrate.
A kind of rare earth coated aluminum oxide base ceramic core, in the preparation of described rare earth coated aluminum oxide, described rare earth oxide precursor solution, its concentration is 0.01-2mol/L.
A kind of rare earth coated aluminum oxide base ceramic core, in the preparation of described rare earth coated aluminum oxide, the mass ratio of described basic powder and polyvinyl alcohol, sodium polyacrylate is 100:6-10:0.8-1.3.
A preparation method for rare earth coated aluminum oxide base ceramic core, is characterized in that comprising the following steps:
Mixer is heated to 120-140 DEG C, add above-mentioned softening agent, under agitation condition, add the each raw material of residue, after adding, continue to be uniformly mixed 10-12 hour, carry out as requested moulding, sintering obtains described rare earth coated aluminum oxide base ceramic core, and described sintering temperature is 1300-1600 DEG C, and the time is 0.5-20h.
Advantage of the present invention is:
The present invention makes the aggregate of ceramic core of rare earth coated aluminum oxide, strengthened thermostability and the heat resistance of aluminum oxide, has greatly improved breaking tenacity, fracture toughness property and resistance to elevated temperatures, and can reduce sintering temperature.
Embodiment
Embodiment 1
A kind of rare earth coated aluminum oxide base ceramic core, it is made up of the raw material of following weight per-cent:
Mineralizer 4-10wt%, softening agent 10-16 wt%, surplus are rare earth coated aluminum oxide powder;
Described mineralizer is zirconium silicate;
Described softening agent is made up of the raw material of following weight parts:
Paraffin 80-90, propolis 3-4, terpine resin 4-5, polyethylene oxide 1-2, Silane coupling agent KH550 0.1-0.2;
By above-mentioned terpine resin thermoplastic, add polyethylene oxide, after stirring, add the each raw material of residue, 600-800 rev/min of dispersed with stirring 4-6 minute, cooling discharging, obtains described softening agent;
The preparation method of described rare earth coated aluminum oxide comprises the following steps:
(1) select with α-Al
2o
3, 3 Al
2o
32SiO2 is the mullite of main crystallization, wherein α-Al
2o
3content is 80-90%, and above-mentioned mullite is pulverized to shaping, and magnetic separation de-iron, sieves, and obtaining particle diameter is 30-80 μ m, obtains basic powder;
(2) above-mentioned basic powder is mixed with polyvinyl alcohol, be heated to 75-85 DEG C, 1000 revs/min are uniformly mixed 10-15 minute, and discharging is cooling, obtain pre-treatment basis powder;
(3) sodium polyacrylate is joined in 1000-1500 times of water, be stirred to abundant dissolving, add above-mentioned pre-treatment basis powder, be heated to 70 DEG C, ultrasonic dispersion 250s, obtains dispersion liquid;
(4) inorganic zirconates and inorganic yttrium salts are mixed as rare earth oxide presoma using any ratio, take inorganic zirconates and inorganic yttrium salts and put into the container that fills deionized water and stir and heat and make precursor solution;
(5) above-mentioned dispersion liquid is added in precursor solution, the pH value of regulator solution, to 8-10, obtains mixed solution;
(6) above-mentioned mixed solution is dried, obtain drying powder, oven dry powder is carried out to sintering and obtain rare earth coated aluminum oxide powder, sintering temperature is 1200 DEG C, and the time is 20h.
A kind of rare earth coated aluminum oxide base ceramic core, in the preparation of described rare earth coated aluminum oxide, the described mixing quality of rare earth oxide presoma and the mass ratio of basic powder are 1:20.
A kind of rare earth coated aluminum oxide base ceramic core, in the preparation of described rare earth coated aluminum oxide, described inorganic zirconates is zirconium chloride or zirconium nitrate, described inorganic yttrium salts is Yttrium trichloride or Yttrium trinitrate.
A kind of rare earth coated aluminum oxide base ceramic core, in the preparation of described rare earth coated aluminum oxide, described rare earth oxide precursor solution, its concentration is 0.08mol/L.
A kind of rare earth coated aluminum oxide base ceramic core, in the preparation of described rare earth coated aluminum oxide, the mass ratio of described basic powder and polyvinyl alcohol, sodium polyacrylate is 100:10:1.3.
A preparation method for rare earth coated aluminum oxide base ceramic core, is characterized in that comprising the following steps:
Mixer is heated to 140 DEG C, adds above-mentioned softening agent, under agitation condition, add the each raw material of residue, after adding, continue to be uniformly mixed 12 hours, carry out as requested moulding, sintering obtains described rare earth coated aluminum oxide base ceramic core, described sintering temperature is 1300 DEG C, and the time is 10h.
Performance test:
Room temperature tensile strength is at 7.8Mpa, and bending strength is at 28Mpa, percent of firing shrinkage 0.51%.