CN104071216B - Automobile electric booster steering system - Google Patents

Automobile electric booster steering system Download PDF

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Publication number
CN104071216B
CN104071216B CN201410327992.9A CN201410327992A CN104071216B CN 104071216 B CN104071216 B CN 104071216B CN 201410327992 A CN201410327992 A CN 201410327992A CN 104071216 B CN104071216 B CN 104071216B
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China
Prior art keywords
case shell
output shaft
worm gear
contact type
gear
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Expired - Fee Related
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CN201410327992.9A
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Chinese (zh)
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CN104071216A (en
Inventor
吴军
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SICHUAN MIANYANG DEXIN MACHINERY CO Ltd
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SICHUAN MIANYANG DEXIN MACHINERY CO Ltd
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Priority to CN201410327992.9A priority Critical patent/CN104071216B/en
Publication of CN104071216A publication Critical patent/CN104071216A/en
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Abstract

The present invention relates to a kind of automobile electric booster steering system, it includes worm gear case, assist motor, steering column, steering spindle, jackshaft and head joint fork;Worm gear case includes case shell, power shaft, output shaft and is positioned at the non-contact type torque sensor inside case shell, non-contact type rotary angle transmitter, signal regulating panel, torsion bar, worm gear and worm screw;Non-contact type torque sensor includes multistage magnet ring, magnetic yoke assembly and ring concentrator assembly;Non-contact type rotary angle transmitter includes master gear and mates at least one pair of engaged from gear with master gear;The permanent magnet that this pair magnetizes from gear one end all levels of being equiped with;ECU module, GMR chip and the Hall chip that signal regulating panel includes conditioning plate plate body and is integrated on conditioning plate plate body and is electrically connected to each other.Present configuration design is simple, reasonable, can effectively reduce noise, improves the comfort level handled, and fast response time, compact conformation, service life is long, and maintaining is easy.

Description

Automobile electric booster steering system
Technical field
The present invention relates to wheel steering system technical field, particularly relate to a kind of automobile electric power-assisted steering system System.
Background technology
Electric boosting steering system (Electric Power Steering System, EPS) is a kind of straight Connect the steering relying on motor to provide booster torquemoment.This system is different from traditional hydraulic power steering System, it need not the mechanically and hydraulically control of complexity, but gathers the speed of automobile according to microprocessor With the size and Orientation that the size of pilot control moment controls assist motor electric current, with realize to automobile The purpose of steering wheel power-assisted.This method can be that arranging of steering characteristic provides sufficient degree of freedom, can essence Power steering required for the different speeds that the most now people pre-set, different turning, can make driver Obtain stronger road feel, lighter steering force, make vehicle have preferably and return stable stability, higher resisting Interference and capability of fast response.Particularly it can solve the problem that pure hydraulic power steering is at galloping Time steering wheel unstable problem, but also have efficient, energy-conservation, high-performance, low cost etc. are a series of has Point.Therefore, electric boosting steering system replacement hydraulic power-assist steering system has become as Hyundai Motor development Inexorable trend.
The effect of sensor is: moment of torsion that during detection Driver Steering Attention, steering wheel produces or corner big Little and direction, and this information is converted to the signal of telecommunication is sent to electronic control unit (ECU), ECU is according to this Individual signal produces corresponding power-assisted electric current together with signals such as speeds, drives motor to produce power-assisted, assists to drive The person of sailing turns to.The research of state's outer sensor presents two development trends, and one is from providing single moment of torsion letter Number to provide composite signal direction develop;Two is to develop to contactless direction from contact.Domestic for EPS sensor has been also carried out certain research, but majority is also difficult to meet the requirement of auxiliary products.State at present Interior for a EPS product, the sensor type that can select mainly has two kinds, a class Japan NSK The torque sensor filled in prosperous river the Big Dipper EPS, two be BI company of the U.S. be that Delphi company is supporting Moment of torsion, position compound sensor, some domestic manufacturer is at the base of foreign related sensor the most in recent years On plinth, develop non-contact type inductance type torque sensor or Hall-type torque sensor, but do not have Steering wheel angle sensor function.
The sensor that existing supporting EPS uses is the compound transducer of contact, the sensor of contact The noise causing EPS is big;The sensor accuracy of existing structure is low, and the deviation of signal of collection is big, causes EPS Low-response, the handling comfort of driver can be low;The sensor construction of existing structure is complicated, and volume is relatively Greatly, the restriction ratio being subject to when the vehicle body layout of EPS is more;The sensor of existing structure based on contact, In the use of EPS, producing spot corrosion abrasion, make reduce the service life of EPS assembly, follow-up maintenance is protected Support difficulty.
Summary of the invention
In order to solve problem above, the invention provides a kind of structure design simple, reasonable, can effectively drop Low noise, improves the comfort level handled, fast response time, and compact conformation and the space taken are little, uses Life-span is long, the easy automobile electric booster steering system of maintaining.
The present invention is achieved by the following technical solutions:
Above-mentioned automobile electric booster steering system, including worm gear case, is installed in described worm gear case The assist motor of side, the steering column being installed in described worm gear case one end and described steering column The steering spindle connected, the jackshaft being installed in the described worm gear case other end and with described jackshaft even The head joint fork connect;Described worm gear case includes case shell, power shaft, output shaft and is positioned at described case Non-contact type torque sensor inside shell, non-contact type rotary angle transmitter, signal regulating panel, worm gear and Worm screw;Described power shaft one end penetrates inside described case shell side, and the other end exposes outside described case shell; Described output shaft one end is penetrated described case shell opposite side inside and is penetrated by torsion bar and described power shaft described One end assembly connection in case shell, the described output shaft other end exposes outside described case shell;Described torsion bar two Connect in end the most axially penetrates described power shaft and output shaft and by bearing pin and fix;Described non-contact type Torque sensor is installed in described power shaft and the connecting portion of output shaft and includes multistage magnet ring, yoke Assembly and ring concentrator assembly;Described multistage magnet ring fixed cover is located at described power shaft and is penetrated in described case shell One end;Described magnetic yoke assembly is sheathed on outside the connecting portion of described power shaft and output shaft and one end is along footpath It is looped around outside described multistage magnet ring to non-contact type;Described ring concentrator assembly non-contact type covers at institute State outside magnetic yoke assembly one end and be connected with described signal regulating panel by cable;Described non-contact type corner Sensor includes master gear and mates at least one pair of engaged from gear with described master gear;Described main tooth Wheel fixed cover is located at described output shaft and is penetrated the one end in described case shell;Described a pair is equal from gear one end The permanent magnet that the level of being equiped with magnetizes;Described signal regulating panel is installed in described non-contact type torque sensor Side and being connected with the electric power system of vehicle body, described signal regulating panel includes conditioning plate plate body and is integrated in On described conditioning plate plate body and be electrically connected to each other ECU module, GMR chip and Hall chip; Described GMR chip is corresponding with described permanent magnet coupling and heed contacted measure is the pair of from gear Corner;Described Hall chip is connected with described ring concentrator assembly by described cable;Described worm gear is installed One end in described output shaft penetrates described case shell, described worm screw engages and one end with described worm gear coupling It is connected with described assist motor.
Described automobile electric booster steering system, wherein: described Hall chip is for being located at described conditioning plate plate body On a pair linear Hall chip.
Described automobile electric booster steering system, wherein: described assist motor is installed in described worm gear case Side, its power output shaft is connected with described worm gear coupling;Described worm gear is driven fortune by described assist motor Turn and drive described worm screw to rotate.
Described automobile electric booster steering system, wherein: described steering column one end coupling is fixed by socket in institute Stating power shaft and expose the one end outside described case shell, outside it, coupling is equiped with column mounting bracket;Described Column mounting bracket is connected with vehicle body.
Described automobile electric booster steering system, wherein: described steering spindle one end closure dish, the other end Expose the coupling of the end, one end outside described case shell to be connected with described power shaft.
Described automobile electric booster steering system, wherein: described jackshaft two ends are provided with the peace taken the shape of the letter U a pair Dress fork, one end that its one end is exposed outside described case shell by described assembling fork and described output shaft is hinged, The other end of described jackshaft is then hinged with described head joint fork one end by another described assembling fork;Described The other end of head joint fork is connected with steering gear.
Described automobile electric booster steering system, wherein: described case shell is by left housing and right shell assembly connection group Become;Described power shaft penetrates in described case shell from described right shell side;Described output shaft is from described left housing one Side penetrates in described case shell.
Described automobile electric booster steering system, wherein: mate inside the left-hand end of described left housing and be embedded There is bearing, be connected by described bearing between described output shaft and left housing.
Beneficial effect:
Automobile electric booster steering system structure of the present invention design is simple, reasonable, can effectively reduce noise, Improve the comfort level handled, fast response time;Wherein, use touchless torque sensor and Rotary angle transmitter, integrated morphology is simple, and the space not only taken up is little, beneficially EPS in the layout of vehicle body, And the contactless noise of sensor, can greatly reduce the noise of EPS, follow-up maintaining is easy; The most touchless torque sensor and rotary angle transmitter, be inherently eliminated the contact of sensor abrasion Source (fatigue equivalent, abrasion are main inefficacy), the life-span reaches more than 10,000,000 times, thus improves EPS Life-span;This non-contact type torque sensor transmitting accuracy is at 0.05NM, non-contact type rotary angle transmitter Precision 0.5 °, sensor zero point elegant be 1%, there is intelligentized automatic trouble diagnosis function, relatively Good temperature discreteness, the deviation of signal of collection is little, the fast response time of EPS, the handling comfort of driver Can be high.Meanwhile, it also have the advantage that
(1) by designing touchless torque sensor and rotary angle transmitter, and it is integrated into worm gear In worm screw case, meet the functional requirement to sensor of middle and high end EPS, solve to affect electric power steering system The key issue of system performance boost;The EPS of integrated sensor one, with existing outsourcing standalone sensor phase Ratio, the few structure of space hold is compacter, the most also eliminates and installs the assembling hidden danger that standalone sensor brings;
(2) present invention has laid sensor signal conditioning circuit plate in worm gear case, can complete independently pair 2 kinds of sensor power, data acquisition, signal filtering, zero point correction, positive and negative symmetry correction and fault diagnosis Etc. function, sensor signal conditioning circuit plate to sensing data automatic encoding, data in a standard format ECU is arrived in output, it is achieved the Digital Transmission of sensing data, meets current automobile data transfer bussed Development trend;
(3) present invention is based on hall principle and giant magnetoresistance principle, selects electronic chip ripe on market, By the detection transmission of quantity value moment of torsion of magnetic and angle physical quantity, therefore required part is less, in structure Simply, it is easy to being shaped by particular manufacturing craft and obtain part, additional machining is less, technological process letter Single reliable, the EPS product of the present invention has high-performance, high added value, is suitable for the advantages such as different automobile types;
(4) present invention possesses the power-assisted effect that the EPS of traditional contact combination sensor is possessed, with Time the present invention in moment of torsion transmitting accuracy (being brought up to 0.05NM by 0.15NM), angle accuracy of detection (by 2 ° Bring up to 0.5 °), sensor zero point elegant (being brought up to 1% by 5%), steering spindle error protection (have Intelligentized automatic trouble diagnosis function), temperature discreteness (preferable temperature discreteness), contact noise (nothing), structure (simply), on the life-span (10,000,000 times), the most greatly it is better than traditional contact group Close the EPS of sensor.
Accompanying drawing explanation
Fig. 1 is the structural representation of automobile electric booster steering system of the present invention;
Fig. 2 be automobile electric booster steering system of the present invention Fig. 1 in the sectional view in A-A direction;
Fig. 3 be automobile electric booster steering system of the present invention Fig. 2 in the enlarged drawing in B region;
Fig. 4 is the assembling signal of the non-contact type torque sensor of automobile electric booster steering system of the present invention Figure;
Fig. 5 is the vertical view assembling of the non-contact type rotary angle transmitter of automobile electric booster steering system of the present invention Schematic diagram;
Fig. 6 is the left view assembling of the non-contact type rotary angle transmitter of automobile electric booster steering system of the present invention Schematic diagram.
Detailed description of the invention
The "left", "right" related in the present invention and " interior ", " outward " noun of locality all with accompanying drawing 1 To 5 towards unanimously.
As shown in Figures 1 to 6, automobile electric booster steering system of the present invention, including worm gear case 1, power-assisted Motor 2, steering column 3, steering spindle 4, jackshaft 5 and head joint fork 6.
This worm gear case 1 includes case shell 11, power shaft 11, output shaft 12, non-contact type torque sensor 13, non-contact type rotary angle transmitter 14, signal regulating panel 15, torsion bar 16, worm gear 17 and worm screw 18.
Wherein, this case shell 10 is made up of left housing 101 and right shell 102 assembly connection;This power shaft 11 is from right shell 102 sides penetrate in this case shell 10;This output shaft 12 penetrates in this case shell 10 from left housing 101 side, and this is defeated Shaft 12 penetrates one end assembling that the one end in case shell 10 penetrates in case shell 10 by torsion bar 16 and power shaft 11 Connect, connect in these torsion bar 16 two ends the most axially penetrate power shaft 11 and output shaft 12 and by bearing pin 161 Fixing, wherein, inside the left-hand end of this left housing 101, also coupling is embedded with bearing 121, this output shaft 12 It is connected by bearing 121 with between left housing 101.
It is internal that this non-contact type torque sensor 13 is positioned at case shell 10, and it is installed in this power shaft 11 and output shaft The connecting portion of 12 and include multistage magnet ring 131, magnetic yoke assembly 132 and ring concentrator assembly 133;This is multistage Magnet ring 131 fixed cover is located at this power shaft 11 and is penetrated the one end in case shell 10;This magnetic yoke assembly 132 is in ring Shape body structure, its fixed cover is located at outside the connecting portion of this power shaft 11 and output shaft 12, and its one end is radially Non-contact type is looped around outside multistage magnet ring 131;This ring concentrator assembly 133 non-contact type covers at this magnetic Yoke assembly 132 one end outer wall, it is equipped with cable 134 and from inside to outside by cable 134 and signal regulating panel 15 electrical connections;
It is internal that this non-contact type rotary angle transmitter 14 also is located at case shell 10, and it is installed in this output shaft 12 and penetrates this One end in case shell 10, including master gear 141, first from gear 142 and second from gear 143;This main tooth Wheel 141 is sheathed on this output shaft 12 and penetrates the one end in case shell 10;This first from gear 142 and second from tooth Wheel 143 is positioned at master gear 141 side and engages with master gear 141 coupling;This is first from one end of gear 142 Being equiped with the first permanent magnet 144 that one piece of level magnetizes, this second is equiped with one piece from one end of gear 143 The second permanent magnet 145 that level magnetizes, this first permanent magnet 144 and the second permanent magnet 145 are positioned at the same side.
It is internal that this signal regulating panel 15 is positioned at case shell 10, and it is installed in this non-contact type torque sensor 13 side And be connected with the electric power system of vehicle body, including conditioning plate plate body 151 and be integrated on conditioning plate plate body 151 ECU module the 152, first GMR chip the 153, second GMR chip 154 and Hall chip 155; Wherein, this first GMR chip 153 and first permanent magnet 144 of non-contact type rotary angle transmitter 14 Pairing is answered and the most contactless, this second GMR chip 154 and non-contact type rotary angle transmitter 14 Second permanent magnet 145 mates corresponding and the most contactless, by the first GMR chip 153 and second GMR chip 154 can heed contacted measure first from gear 142 and second from the corner of gear 143; This Hall chip 155 is a pair linear Hall chip being located on conditioning plate plate body 151, itself and this ring concentrator Cable 134 coupling of assembly 133 connects;This non-contact type torque sensor 13 and non-contact type rotation angular sensing After the signals collecting of device 14, the ECU module 152 on input signal conditioning plate 15 processes.
Wherein, when torsion bar 16 is not affected by torsion, magnetic yoke assembly 132 and multistage magnet ring 131 are in circumferential phase Position is fixed, magnetic yoke assembly 132 is not affected by magnetization, therefore magnetic induction on ring concentrator assembly 133 Being zero, detect magnetic induction on ring concentrator assembly 133 with 2 Hall chips 155,2 Hall chips are defeated Going out the signal of telecommunication is zero.When torsion bar is by torsion, magnetic yoke assembly 132 and multistage magnet ring 131 are in circumference Position relatively changes, and magnetic yoke assembly 132 is magnetized, therefore magnetic induction on ring concentrator assembly 133 Intensity is a value, and the size of this value is proportional to the deflection of torsion bar, is i.e. proportional on steering wheel the torsion applied Power size, this be worth positive and negative with steering wheel on the directional correlation of torsion that applies, with 2 linear Hall chips Magnetic induction on 155 detection ring concentrator assemblies 133,2 Hall chip 155 output voltage signals, voltage The size of signal is directly proportional to magnetic induction on ring concentrator assembly 133, the positive and negative and ring concentrator of voltage signal On assembly 133, magnetic induction magnetic pole (S pole, N pole) is correlated with.
It is internal that this worm gear 17 is positioned at case shell 10, and it is installed in this output shaft 12 and penetrates the one end in case shell 10, should Worm screw 18 engages with this worm gear 17 coupling, and its one end is connected with assist motor 2.
This assist motor 2 is installed in the snail of worm gear case 1 side, its power output shaft and worm gear case 1 Wheel 17 coupling connects, and this worm gear 17 is driven operating by assist motor 2, and then drives worm gear 17 to rotate.
This steering column 3 one end coupling is fixed by socket the power shaft 12 in this worm gear case 1 and exposes case shell 10 The one end in outside, outside it, coupling is equiped with column mounting bracket 31, this column mounting bracket 31 and vehicle body (not shown) connects.This steering spindle 4 one end connects the steering wheel (not shown) of handling maneuver, separately One end coupling that one end is exposed with power shaft 11 outside case shell 10 is connected;This jackshaft 5 in rod-like structure, its Two ends are provided with the assembling fork 51 taken the shape of the letter U a pair, and wherein, one of them assembling fork is passed through in this jackshaft 5 one end 51 is hinged with one end that the output shaft 12 of worm gear case 1 exposes outside case shell 10, another of this jackshaft 5 End is then articulated with head joint fork 6 one end by another assembling fork 51;This head joint fork 6 other ends and steering gear (not shown) connects.
The operation principle of the present invention:
Wherein, when power shaft 11 receives the moment of steering spindle 4, pass to torsion bar 16 by bearing pin 161, Torsion bar 16 is deformed and certain corner, non-contact type torque sensor 13 and non-contact type rotary angle transmitter The data of collection are passed to signal regulating panel 15 by 14, at this signal regulating panel 15 signal to receiving Transmit ECU module 152 after reason, after this ECU module 152 is analyzed judging, input difference to assist motor 2 Electric current, assist motor 2 produces different assist torques according to the difference of electric current, and this assist torque passes through snail Worm screw 18 in worm and gear case 1 and worm gear 17 carry out slowing down and amplify, and are transferred to output shaft 12, and output shaft 12 carries Disorder of internal organs countershaft 5 and then driving head joint fork 6 realize power-assisted and the drag effect of steering gear.
Structure of the present invention design is simple, reasonable, turns to efficiency high, and it not only can effectively reduce noise, Er Qieti The high comfort level handled, meanwhile, fast response time, total is compact and takes up room little, uses Life-span is long, and maintaining is easy.
The above, be only presently preferred embodiments of the present invention, is not that the present invention makees any other shape The restriction of formula, and any amendment made according to the technical spirit of the present invention or equivalent variations, still fall within this Invent scope required for protection.

Claims (8)

1. an automobile electric booster steering system, the steering spindle that the assist motor including worm gear case, being installed in described worm gear case side, the steering column being installed in described worm gear case one end are connected with described steering column, the jackshaft being installed in the described worm gear case other end and the head joint fork being connected with described jackshaft;It is characterized in that: described worm gear case includes case shell, power shaft, output shaft and is positioned at described case shell Non-contact type torque sensor, non-contact type rotary angle transmitter, signal regulating panel, worm gear and the worm screw of inner side;
Described power shaft one end penetrates inside described case shell side, and the other end exposes outside described case shell;Described output shaft one end penetrates described case shell opposite side inside and penetrates one end assembly connection in described case shell by torsion bar and described power shaft, and the described output shaft other end exposes outside described case shell;
Connect in described torsion bar two ends the most axially penetrate described power shaft and output shaft and by bearing pin and fix;
Described non-contact type torque sensor is installed in described power shaft and the connecting portion of output shaft and includes multistage magnet ring, magnetic yoke assembly and ring concentrator assembly;Described multistage magnet ring fixed cover is located at described power shaft and is penetrated the one end in described case shell;Described magnetic yoke assembly is sheathed on outside the connecting portion of described power shaft and output shaft and one end Radially non-contact type is looped around outside described multistage magnet ring;Described ring concentrator assembly non-contact type is covered at outside described magnetic yoke assembly one end and is connected with described signal regulating panel by cable;
Described non-contact type rotary angle transmitter includes master gear and mates at least one pair of engaged from gear with described master gear;Described master gear fixed cover is located at described output shaft and is penetrated the one end in described case shell;The permanent magnet that described a pair magnetizes from gear one end all levels of being equiped with;
Described signal regulating panel is installed in described non-contact type torque sensor side and is connected with the electric power system of vehicle body, and described signal regulating panel includes conditioning plate plate body and is integrated on described conditioning plate plate body and is electrically connected to each other ECU module, GMR chip and Hall chip;Described GMR chip mates the corresponding and the pair of corner from gear of heed contacted measure with described permanent magnet;Described Hall chip is connected with described ring concentrator assembly by described cable;
Described worm gear is installed in described output shaft and penetrates the one end in described case shell, and described worm screw is connected with described assist motor with the coupling engagement of described worm gear and one end.
2. automobile electric booster steering system as claimed in claim 1, it is characterised in that: described Hall chip For a pair linear Hall chip being located on described conditioning plate plate body.
3. automobile electric booster steering system as claimed in claim 1, it is characterised in that: described assist motor is installed in described worm gear case side, and its power output shaft is connected with described worm gear coupling;Described worm gear is by institute State assist motor drive operating and drive described worm screw to rotate.
4. the automobile electric booster steering system as described in claim 1, it is characterised in that: described steering column one end coupling is fixed by socket exposes the one end outside described case shell in described power shaft, and outside it, coupling is equiped with pipe Post mounting bracket;Described column mounting bracket is connected with vehicle body.
5. the automobile electric booster steering system as described in claim 1, it is characterised in that: described steering spindle one End closure dish, end, one end coupling that the other end exposes with described power shaft outside described case shell is connected.
6. the automobile electric booster steering system as described in claim 1, it is characterized in that: described jackshaft two ends are provided with a pair assembling fork in U shape, one end that its one end is exposed outside described case shell by described assembling fork and described output shaft is hinged, and the other end of described jackshaft is then hinged with described head joint fork one end by another described assembling fork;The other end of described head joint fork is connected with steering gear.
7. the automobile electric booster steering system as described in claim 1, it is characterised in that: described case shell is made up of left housing and right shell assembly connection;Described power shaft penetrates in described case shell from described right shell side;Described output shaft penetrates in described case shell from described left housing side.
8. the automobile electric booster steering system as described in claim 7, it is characterised in that: in described left housing Inside left-hand end, coupling is embedded with bearing, is connected by described bearing between described output shaft and left housing.
CN201410327992.9A 2014-07-10 2014-07-10 Automobile electric booster steering system Expired - Fee Related CN104071216B (en)

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CN108562224A (en) * 2018-04-20 2018-09-21 张博熙 Automobile intelligent steering torque and angular transducer
CN110217289B (en) * 2019-06-11 2022-02-22 上海高爱特汽车电子股份有限公司 Electric power steering system for automobile

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CN203958289U (en) * 2014-07-10 2014-11-26 四川绵阳德鑫机械有限公司 Automobile electric booster steering system

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