CN104070252A - Clamp for cutting hollow workpiece into halves - Google Patents

Clamp for cutting hollow workpiece into halves Download PDF

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Publication number
CN104070252A
CN104070252A CN201410314431.5A CN201410314431A CN104070252A CN 104070252 A CN104070252 A CN 104070252A CN 201410314431 A CN201410314431 A CN 201410314431A CN 104070252 A CN104070252 A CN 104070252A
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workpiece
cutting
positioning
inner hole
plate
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CN104070252B (en
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王勇
杨佳
寇金宝
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Tianjin University of Commerce
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Tianjin University of Commerce
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Abstract

本发明公开了一种用于对半切开空心工件的夹具,而提供一种结构简单,加工方便,具有可调性的夹具。底板上设置有机床固定孔、工件安放槽和切割槽,工件内孔定位板置于工件安放槽内并与底板可拆连接,工件内孔定位板的外周与工件的内孔相配合;每支连接拉杆用于连接一块切割压板,每支连接拉杆一端与相对应的切割压板连接,另一端与底板连接,两块切割压板分别压住切开工件的两部分,切割槽与工件的切缝相对应。本发明的夹具通过工件内孔定位板、工件安放槽与连接拉杆和切割压板的组合对工件进行固定,结构简单,加工方便,定位精度高。而且,具有可调性,通过改变工件内孔定位板的尺寸可以适应不同工件加工的需要,节省了加工成本。

The invention discloses a fixture for cutting a hollow workpiece in half, and provides a fixture with simple structure, convenient processing and adjustability. The bottom plate is provided with a machine tool fixing hole, a workpiece placement groove and a cutting groove. The workpiece inner hole positioning plate is placed in the workpiece placement groove and is detachably connected with the bottom plate. The outer circumference of the workpiece inner hole positioning plate matches the inner hole of the workpiece; each The connecting rod is used to connect a cutting platen. One end of each connecting rod is connected to the corresponding cutting platen, and the other end is connected to the bottom plate. The two cutting platens respectively press the two parts of the cut workpiece. correspond. The fixture of the invention fixes the workpiece through the combination of the positioning plate in the workpiece inner hole, the workpiece placement groove, the connecting rod and the cutting pressure plate, and has the advantages of simple structure, convenient processing and high positioning accuracy. Moreover, it has adjustability, and can adapt to the processing needs of different workpieces by changing the size of the positioning plate in the inner hole of the workpiece, thus saving the processing cost.

Description

一种用于对半切开空心工件的夹具A Fixture for Cutting Hollow Workpiece in Half

技术领域technical field

本发明涉及工装夹具技术领域,特别是涉及一种用于对半切开空心工件的夹具。The invention relates to the technical field of fixtures, in particular to a fixture for cutting a hollow workpiece in half.

背景技术Background technique

圆柱状薄壳工件的外壳由浇铸成型,工件定位内孔面在车床已加工出来,现需要对半切开壳体工件,在这相似工件组中,其工件外壳和内孔的直径不一样,壳体厚度一样。通常此种薄壳工件加工,不同内孔直径的壳体需要在数控铣床加工一个相应直径的定位夹具,所加工夹具没有可调性。不同直径的薄壳工件对应加工一个夹具,既耗费工时又浪费夹具材料。在其他形状的薄壳工件的加工中同样存在上述问题。The shell of the cylindrical thin-shell workpiece is formed by casting, and the inner hole surface of the workpiece positioning has been processed on the lathe. Now it is necessary to cut the shell workpiece in half. In this group of similar workpieces, the diameters of the outer shell and the inner hole of the workpiece are different. Shell thickness is the same. Usually this kind of thin-shell workpiece is processed, and the shells with different inner hole diameters need to process a positioning fixture with a corresponding diameter on the CNC milling machine, and the processed fixture has no adjustability. The thin-shell workpieces with different diameters correspond to one fixture, which consumes man-hours and wastes fixture materials. The above-mentioned problems also exist in the processing of thin-shell workpieces of other shapes.

发明内容Contents of the invention

本发明的目的是针对现有技术中存在的技术缺陷,而提供一种结构简单,加工方便,具有可调性的用于对半切开空心工件的夹具。The object of the present invention is to aim at the technical defects existing in the prior art, and provide a jig for cutting a hollow workpiece in half with simple structure, convenient processing and adjustability.

为实现本发明的目的所采用的技术方案是:The technical scheme adopted for realizing the purpose of the present invention is:

一种用于对半切开空心工件的夹具,包括底板、工件内孔定位板、两支连接拉杆和两块切割压板,所述底板上设置有机床固定孔、工件安放槽和切割槽,所述工件内孔定位板置于所述工件安放槽内并与所述底板可拆连接,所述工件内孔定位板的外周与所述工件的内孔相配合;每支所述连接拉杆一端与相对应的所述切割压板连接,另一端与所述底板连接,两块所述切割压板分别压住切开工件的两部分;所述切割槽与工件的切缝相对应,所述切割槽的长度大于最大工件的直径。A fixture for cutting a hollow workpiece in half, comprising a base plate, a workpiece inner hole positioning plate, two connecting rods and two cutting pressure plates, the base plate is provided with a machine tool fixing hole, a workpiece placement groove and a cutting groove. The workpiece inner hole positioning plate is placed in the workpiece placement groove and is detachably connected with the bottom plate, the outer periphery of the workpiece inner hole positioning plate matches the inner hole of the workpiece; one end of each connecting rod is connected to the The corresponding cutting platen is connected, and the other end is connected with the base plate, and the two cutting platens respectively press the two parts of the cut workpiece; the cutting groove corresponds to the slit of the workpiece, and the cutting groove The length is greater than the diameter of the largest workpiece.

所述底板上设置有至少两个工件外周定位槽,每个所述工件外周定位槽内分别安装有外周定位键,所述外周定位键与所述底板可拆连接。The bottom plate is provided with at least two peripheral positioning grooves of the workpiece, each peripheral positioning groove of the workpiece is respectively equipped with a peripheral positioning key, and the peripheral positioning key is detachably connected with the bottom plate.

所述切割槽一端贯穿所述底部的一侧,相对应所述切割槽贯穿的一侧的所述底板侧面设置有键槽,所述键槽内安装有端部定位键。One end of the cutting groove runs through one side of the bottom, and a keyway is provided on the side of the bottom plate corresponding to the side where the cutting groove runs through, and an end positioning key is installed in the keyway.

所述底板与所述工件内孔定位板上设置有相对应的定位孔,所述定位孔中插入用于所述底板与所述工件内孔定位板定位的定位销。The base plate and the workpiece inner hole positioning plate are provided with corresponding positioning holes, and positioning pins for positioning the base plate and the workpiece inner hole positioning plate are inserted into the positioning holes.

所述底板上设置有多个连接孔,所述工件内孔定位板通过插入所述连接孔中的螺钉与所述底板可拆连接。The base plate is provided with a plurality of connection holes, and the workpiece inner hole positioning plate is detachably connected to the base plate through screws inserted into the connection holes.

多个所述连接孔分别对应切开后的工件的两部分,并从所述底板的中心向外排列。The plurality of connection holes respectively correspond to the two parts of the cut workpiece, and are arranged outwards from the center of the bottom plate.

所述定位孔为多个,分别对应切开后工件的两部分,并对称设置。There are multiple positioning holes, respectively corresponding to the two parts of the workpiece after cutting, and arranged symmetrically.

与现有技术相比,本发明的有益效果是:Compared with prior art, the beneficial effect of the present invention is:

1、本发明的夹具通过工件内孔定位板、工件安放槽与连接拉杆和切割压板的组合对工件进行固定,结构简单,加工方便,定位精度高。而且,具有可调性,通过改变工件内孔定位板的尺寸可以适应不同工件加工的需要,节省了加工成本。1. The fixture of the present invention fixes the workpiece through the combination of the positioning plate in the workpiece inner hole, the workpiece placement groove, the connecting rod and the cutting plate, and has a simple structure, convenient processing and high positioning accuracy. Moreover, it has adjustability, and can adapt to the processing needs of different workpieces by changing the size of the positioning plate in the inner hole of the workpiece, thus saving the processing cost.

2、本发明的夹具中,底板上设置有至少两个工件外周定位槽,每个工件外周定位槽中安装有外周定位键,通过外周定位键对工件外周进行定位,保障了加工的稳定性,提高了加工精度。同时,当工件尺寸变化时,可以调节外周定位键的位置从而适应不同尺寸工件的加工需要,适应性强。2. In the fixture of the present invention, at least two peripheral positioning grooves of the workpiece are arranged on the bottom plate, and peripheral positioning keys are installed in each peripheral positioning groove of the workpiece, and the peripheral positioning keys are used to position the peripheral of the workpiece, thereby ensuring the stability of processing. Improved machining accuracy. At the same time, when the size of the workpiece changes, the position of the peripheral positioning key can be adjusted to meet the processing needs of workpieces of different sizes, and the adaptability is strong.

3、本发明的夹具中,在底板与切割槽贯穿的一侧设置有键槽,键槽内安装有端部定位键,可有效减少底板两侧切割开后的微小错位变形,加工精度高。3. In the jig of the present invention, a keyway is provided on the side where the bottom plate and the cutting groove pass through, and an end positioning key is installed in the keyway, which can effectively reduce the slight dislocation deformation after cutting on both sides of the bottom plate, and the processing accuracy is high.

附图说明Description of drawings

图1所示为本发明用于对半切开空心工件的夹具的示意图;Fig. 1 shows that the present invention is used for the schematic diagram of the clamp that cuts hollow workpiece in half;

图2所示为本发明用于对半切开空心工件的夹具中底板的示意图;Fig. 2 shows that the present invention is used for the schematic diagram of the bottom plate of the clamp for cutting hollow workpiece in half;

图3所示为本发明的用于对半切开空心工件的夹具的使用状态图。Fig. 3 is a view showing the use state of the jig for cutting a hollow workpiece in half according to the present invention.

具体实施方式Detailed ways

以下结合附图和具体实施例对本发明作进一步详细说明。The present invention will be described in further detail below in conjunction with the accompanying drawings and specific embodiments.

本发明用于对半切开空心工件的夹具的示意图如图1-图3所示,包括底板1、工件内孔定位板4、两支连接拉杆8和两块切割压板9,所述底板1上设置有机床固定孔11、工件安放槽10和切割槽12,所述工件内孔定位板4置于所述工件安放槽10内并与所述底板1可拆连接,本实施例中,所述底板1上设置有多个连接孔15,所述工件内孔定位板4通过插入所述连接孔15中的螺钉6与所述底板1可拆连接。所述工件内孔定位板4的外周与所述工件的内孔相配合。每支所述连接拉杆8一端与相对应的所述切割压板9连接,另一端与所述底板1连接,两块所述切割压板9分别压住切开工件的两部分。所述切割槽12与工件的切缝相对应,所述切割槽12的长度大于最大工件的直径。The present invention is used for the schematic diagram of the jig of cutting hollow workpiece in half as shown in Fig. 1-Fig. A machine tool fixing hole 11, a workpiece placement groove 10 and a cutting groove 12 are arranged on the top, and the workpiece inner hole positioning plate 4 is placed in the workpiece placement groove 10 and is detachably connected with the bottom plate 1. In this embodiment, the The base plate 1 is provided with a plurality of connecting holes 15, and the workpiece inner hole positioning plate 4 is detachably connected with the base plate 1 through screws 6 inserted into the connecting holes 15. The outer periphery of the workpiece inner hole positioning plate 4 is matched with the inner hole of the workpiece. One end of each connecting rod 8 is connected to the corresponding cutting platen 9 , and the other end is connected to the base plate 1 , and the two cutting platens 9 respectively press the two parts of the cut workpiece. The cutting groove 12 corresponds to the kerf of the workpiece, and the length of the cutting groove 12 is greater than the diameter of the largest workpiece.

当工件的形状为圆柱形时,为了对外周进行定位,所述底板1上设置有至少两个工件外周定位槽13,每个所述工件外周定位槽13内分别安装有外周定位键3,所述外周定位键3与所述底板1通过螺钉可拆连接。多个工件外周定位键3组合后对工件的外周进行定位。当工件的形状为矩形或菱形等,可以通过工件安放槽进行工件外周的定位。也可以通过工件外周定位槽进行定位。When the shape of the workpiece is cylindrical, in order to locate the outer periphery, the base plate 1 is provided with at least two workpiece outer peripheral positioning grooves 13, and each outer peripheral positioning groove 13 of the workpiece is respectively equipped with outer peripheral positioning keys 3, so The peripheral positioning key 3 is detachably connected to the bottom plate 1 by screws. The outer circumference of the workpiece is positioned after a plurality of workpiece outer circumference positioning keys 3 are combined. When the shape of the workpiece is a rectangle or a rhombus, etc., the outer periphery of the workpiece can be positioned through the workpiece placement groove. It can also be positioned through the peripheral positioning groove of the workpiece.

为了有效减少底板两侧切割开后的微小错位变形,所述切割槽12一端贯穿所述底部1的一侧,相对应所述切割槽12贯穿的一侧的所述底板1侧面设置有键槽14,所述键槽14内安装有端部定位键5。In order to effectively reduce the slight dislocation deformation after the two sides of the bottom plate are cut, one end of the cutting groove 12 runs through one side of the bottom 1, and a keyway 14 is provided on the side of the bottom plate 1 corresponding to the side where the cutting groove 12 penetrates. , the end positioning key 5 is installed in the keyway 14 .

为了准确定位,所述底板1与所述工件内孔定位板4上分别设置有相对应的定位孔16,所述定位孔16中插入用于所述底板1与所述工件内孔定位板4定位的定位销7。For accurate positioning, the base plate 1 and the workpiece inner hole positioning plate 4 are respectively provided with corresponding positioning holes 16, which are inserted into the positioning holes 16 for the base plate 1 and the workpiece inner hole positioning plate 4. Locating pin 7 for positioning.

本实施例中,多个所述连接孔15分别对应切开后的工件的两部分,并从所述底板1的中心向外排列。In this embodiment, the plurality of connection holes 15 respectively correspond to the two parts of the cut workpiece, and are arranged outwards from the center of the bottom plate 1 .

所述定位孔16为多个,分别对应切开后工件的两部分,并对称设置。There are multiple positioning holes 16, respectively corresponding to the two parts of the workpiece after cutting, and arranged symmetrically.

本实施例中,所述连接拉杆8可以采用长螺钉,长螺钉一端穿过所述底板1和切割压板9,并通过拧紧螺母将切割压板压在工件的上表面。In this embodiment, the connecting rod 8 can be a long screw, one end of the long screw passes through the bottom plate 1 and the cutting platen 9, and the cutting platen is pressed against the upper surface of the workpiece by tightening the nut.

使用时,底板1通过穿过机床固定孔11的螺钉固定于线切割机床横板上,保证底板侧面与机床某轴平行。将内孔定位板4放入工件安放槽10内,将内孔定位板上的定位孔与工件安放槽10内的定位孔16对准,并放入定位销7进行定位,再利用螺钉6将内孔定位板4与底板1固定。将薄壳工件2的内孔对准工件内孔定位板4后放入底板1的工件安放槽10内,通过工件内孔定位板4对工件内孔进行定位。将外周定位键3分别装入底板左右两侧的工件外周定位槽13内,以对薄壳工件进行周向定位。然后再拧紧工件外周定位槽13与底板1连接的螺钉,防止键沿槽滑动。通过拧紧连接拉杆8将切割压板9压紧薄壳工件。当线切割丝穿入切割槽12后,将端部定位键5嵌入端部键槽14内进行切割加工。When in use, the bottom plate 1 is fixed on the horizontal plate of the wire cutting machine tool through the screws passing through the machine tool fixing hole 11, so as to ensure that the side of the bottom plate is parallel to a certain axis of the machine tool. Put the inner hole positioning plate 4 into the workpiece placement groove 10, align the positioning hole on the inner hole positioning plate with the positioning hole 16 in the workpiece placement groove 10, and put it into the positioning pin 7 for positioning, and then use the screw 6 to fix the The inner hole positioning plate 4 is fixed to the bottom plate 1. Align the inner hole of the thin-shell workpiece 2 with the workpiece inner hole positioning plate 4 and put it into the workpiece placement groove 10 of the bottom plate 1, and position the workpiece inner hole through the workpiece inner hole positioning plate 4 . Put the peripheral positioning keys 3 into the workpiece peripheral positioning grooves 13 on the left and right sides of the bottom plate respectively, so as to perform circumferential positioning on the thin-shell workpiece. Then tighten the screw that the workpiece peripheral positioning groove 13 is connected with the base plate 1 to prevent the key from sliding along the groove. By tightening the connecting rod 8, the cutting platen 9 is pressed against the thin shell workpiece. After the wire cutting wire penetrates into the cutting groove 12, the end positioning key 5 is embedded in the end key groove 14 for cutting.

工件内孔定位板4的大小可根据所加工薄壳工件内孔的尺寸大小进行更改,工件安放槽10两侧的外周定位键3左右位置可根据薄壳工件外周尺寸的大小进行调整。底板1前侧面有端部键槽14,通过嵌入端部定位键5可有效减少底板1两侧切割开后的微小错位变形。本发明的夹具可适应性强,调整操作方便,定位精度高。The size of the workpiece inner hole positioning plate 4 can be changed according to the size of the processed thin shell workpiece inner hole, and the left and right positions of the peripheral positioning keys 3 on both sides of the workpiece placement groove 10 can be adjusted according to the size of the thin shell workpiece outer circumference. There is an end keyway 14 on the front side of the base plate 1 , and by embedding the end positioning key 5 , the slight dislocation deformation after cutting both sides of the base plate 1 can be effectively reduced. The fixture of the invention has strong adaptability, convenient adjustment and operation, and high positioning accuracy.

以上所述仅是本发明的优选实施方式,应当指出的是,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。The above is only a preferred embodiment of the present invention, it should be pointed out that, for those of ordinary skill in the art, without departing from the principle of the present invention, some improvements and modifications can also be made, these improvements and Retouching should also be regarded as the protection scope of the present invention.

Claims (7)

1.一种用于对半切开空心工件的夹具,其特征在于,包括底板、工件内孔定位板、两支连接拉杆和两块切割压板,所述底板上设置有机床固定孔、工件安放槽和切割槽,所述工件内孔定位板置于所述工件安放槽内并与所述底板可拆连接,所述工件内孔定位板的外周与所述工件的内孔相配合;每支所述连接拉杆一端与相对应的所述切割压板连接,另一端与所述底板连接,两块所述切割压板分别压住切开工件的两部分;所述切割槽与工件的切缝相对应,所述切割槽的长度大于最大工件的直径。1. A fixture for cutting a hollow workpiece in half, characterized in that it comprises a base plate, a positioning plate for the inner hole of the workpiece, two connecting rods and two cutting pressure plates, the base plate is provided with a machine tool fixing hole, and the workpiece is placed groove and cutting groove, the workpiece inner hole positioning plate is placed in the workpiece placement groove and is detachably connected with the bottom plate, and the outer circumference of the workpiece inner hole positioning plate matches the inner hole of the workpiece; each One end of the connecting rod is connected to the corresponding cutting platen, and the other end is connected to the bottom plate, and the two cutting platens respectively press the two parts of the cut workpiece; the cutting groove corresponds to the slit of the workpiece , the length of the cutting groove is greater than the diameter of the largest workpiece. 2.根据权利要求1所述的用于对半切开空心工件的夹具,其特征在于,所述底板上设置有至少两个工件外周定位槽,每个所述工件外周定位槽内分别安装有外周定位键,所述外周定位键与所述底板可拆连接。2. The jig for cutting a hollow workpiece in half according to claim 1, wherein at least two workpiece peripheral positioning grooves are arranged on the base plate, and each workpiece peripheral positioning groove is respectively equipped with The peripheral positioning key is detachably connected to the bottom plate. 3.根据权利要求1或2所述的用于对半切开空心工件的夹具,其特征在于,所述切割槽一端贯穿所述底部的一侧,相对应所述切割槽贯穿的一侧的所述底板侧面设置有键槽,所述键槽内安装有端部定位键。3. The jig for cutting a hollow workpiece in half according to claim 1 or 2, wherein one end of the cutting groove runs through one side of the bottom, and the side corresponding to the side through which the cutting groove penetrates A keyway is provided on the side of the bottom plate, and an end positioning key is installed in the keyway. 4.根据权利要求3所述的用于对半切开空心工件的夹具,其特征在于,所述底板与所述工件内孔定位板上设置有相对应的定位孔,所述定位孔中插入用于所述底板与所述工件内孔定位板定位的定位销。4. The jig for cutting a hollow workpiece in half according to claim 3, characterized in that, the base plate and the workpiece inner hole positioning plate are provided with corresponding positioning holes, and the positioning holes are inserted into The positioning pin is used for positioning the bottom plate and the positioning plate in the inner hole of the workpiece. 5.根据权利要求3所述的用于对半切开空心工件的夹具,其特征在于,所述底板上设置有多个连接孔,所述工件内孔定位板通过插入所述连接孔中的螺钉与所述底板可拆连接。5. The fixture for cutting a hollow workpiece in half according to claim 3, wherein a plurality of connection holes are arranged on the base plate, and the workpiece inner hole positioning plate is inserted into the connection hole The screws are detachably connected to the bottom plate. 6.根据权利要求5所述的用于对半切开空心工件的夹具,其特征在于,多个所述连接孔分别对应切开后的工件的两部分,并从所述底板的中心向外排列。6. The jig for cutting a hollow workpiece in half according to claim 5, wherein a plurality of connecting holes correspond to two parts of the cut workpiece respectively, and extend outward from the center of the bottom plate arrangement. 7.根据权利要求4所述的用于对半切开空心工件的夹具,其特征在于,所述定位孔为多个,分别对应切开后工件的两部分,并对称设置。7 . The jig for cutting a hollow workpiece in half according to claim 4 , wherein there are a plurality of positioning holes, which respectively correspond to the two parts of the cut workpiece and are arranged symmetrically.
CN201410314431.5A 2014-07-03 2014-07-03 A Fixture for Cutting Hollow Workpiece in Half Expired - Fee Related CN104070252B (en)

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CN116277555A (en) * 2023-02-25 2023-06-23 常州时创能源股份有限公司 Device and method for half-cutting a single crystal square rod

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