CN104069765A - Full-automatic foaming machine - Google Patents
Full-automatic foaming machine Download PDFInfo
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- CN104069765A CN104069765A CN201410301440.0A CN201410301440A CN104069765A CN 104069765 A CN104069765 A CN 104069765A CN 201410301440 A CN201410301440 A CN 201410301440A CN 104069765 A CN104069765 A CN 104069765A
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Abstract
The invention provides a full-automatic foaming machine, belonging to the technical field of chemical machinery. The full-automatic foaming machine comprises a stirrer, a foaming box, a controller, a stirrer platform, a bracket fixed on the foundation, and an eccentric rotary table used for fixing the foaming box, wherein the stirrer comprises a stirring shaft and a stirring blade arranged at the end of the stirring shaft; the stirring shaft is driven by a stirrer rotation motor; the stirrer platform is connected with the bracket in a sliding way; a lifting device is arranged between the stirrer platform and the bracket, and the stirrer platform is driven to make reciprocating motion along the bracket along the vertical direction by the lifting device; the lifting device is driven by a stirrer stroke motor. According to the full-automatic foaming machine, the full mixing between the air and a foaming agent is improved respectively along the horizontal direction and the vertical direction by the stirrer rotation motor and the stirrer stroke motor, so that the foaming effect is guaranteed; the foaming box makes eccentric rotation relative to the stirring shaft, so that the stirring blind angle is fundamentally eliminated, even mixing is guaranteed, and the foaming quality is improved.
Description
Technical field
The invention belongs to chemical machinery technical field, relate to a kind of foaming machine, particularly a kind of Full-automatic foaming machine.
Background technology
Foaming machine is that blowing agent (the certain density aqueous solution) is made to foam device.Blowing agent itself can not become foam automatically, and it must just can become foam by the mechanism of foaming machine (stirring).Dispersed by air is introduced in foaming agent water solution, make the blowing agent of liquid phase and the large as far as possible contact-making surface of introducing air of gas phase, so that the surface-active substance in blowing agent forms electric double layer and surrounds air on liquid film surface, form bubble one by one.Therefore stirring is more abundant, and liquid phase is mixed more abundant with gas phase, and under identical operating mode, foaming effect is better.
As vital technique in foam process, the effect of stirring is vital beyond doubt on the impact of foaming effect.
In order to improve mixing effect, in prior art, attempt to adopt single raising mixing speed to realize.Mixing speed improves has certain help to the raising of mixing effect, but single raising mixing speed can improve the designing requirement of mixer whole system, as power of motor, mechanical strength, and especially having relatively high expectations to shaft; Separately, power passes to shaft by drive motors through transmission system, all runs up, and its running stability is inadequate, and noise increases, and affects the service life of system; Finally, foam box of the prior art has stirring dead angle, mix with the blowing agent that stirs flabellum near distance with respect to more abundant with the blowing agent that stirs flabellum distance, the phenomenon of foaming effect area distribution in foam box, cause that foaming is inhomogeneous, affect the homogeneity of foamed products, can cause product strength inconsistent, even can produce by defectiveness.
As a kind of Hermetical stirring foaming machine [application number: 200820170860.X] of Chinese patent announcement, it comprises frame, agitator and agitator, on agitator, sealing is connected with pre-charging basket, as the lid of agitator, agitator can be bottomless structure at the end of pre-charging basket, and the bottom of pre-charging basket is provided with through hole, through hole is provided with seal, while feeding intake, seal can be opened, the oar material in pre-charging basket will flow in agitator by through hole, can prevent from bringing into air.But this foaming machine automaticity is low, cannot reach requirement.Therefore, need one to stir fully, mix without dead angle, the Full-automatic foaming machine manufacture, cost of use being cheap.
Summary of the invention
The object of the invention is to have the problems referred to above for existing technology, proposed a kind of Full-automatic foaming machine.
Object of the present invention can realize by following technical proposal:
A kind of Full-automatic foaming machine, comprise agitator, foam box, described agitator comprises shaft and is located at the stirring flabellum of shaft end, described shaft is driven by agitator spinning motor, described Full-automatic foaming machine also comprises controller, agitator platform, is fixed on the support of ground, the eccentric rotating disk of fixing foam box, described agitator spinning motor is fixed on agitator platform, and described shaft is rotationally connected with agitator platform side; Between described agitator platform and support, be slidably connected, and between described agitator platform and support, be provided with confession agitator platform in the vertical direction along the reciprocating lowering or hoisting gear of support, described lowering or hoisting gear is driven by agitator stroke motor; The rotatable platform that described eccentric rotating disk comprises turntable body and is rotationally connected with turntable body, described foam box is fixed on rotatable platform, and the center of rotation of described rotatable platform departs from the axle center of shaft, and described rotatable platform is driven by foam box eccentric motor; Described controller is electrically connected with agitator spinning motor, agitator stroke motor and foam box eccentric motor respectively.
Further, described controller is Programmable Logic Controller, described Programmable Logic Controller comprises a touch-screen and memory, in described memory, store technological parameter, described technological parameter comprises that the rotating speed of the stroke motor of the rotating speed of described agitator spinning motor, described agitator, described agitator cover stroke time used, the rotating speed of described foam box eccentric motor, can select to be stored in the technological parameter in described memory by described touch-screen.
Further, described lowering or hoisting gear comprises the agitator stroke motor being fixed on agitator platform, the side of described agitator platform is provided with sprocket wheel, described support is provided with the chain of the extension of vertical direction, described sprocket rotation is connected in agitator platform, described sprocket wheel and chain cooperatively interact, and described sprocket wheel is driven by agitator stroke motor.
Further, described lowering or hoisting gear also comprises the locking hook being rotationally connected with on fixed axis, and the rotational plane of described locking hook is the perpendicular axially coinciding with fixed axis; Described locking hook is made up of magnetic material; On described agitator platform, be also provided with electromagnet, described electromagnet comprises magnetic attracting portion, and magnetic attracting portion is positioned between locking hook and chain, described electromagnet electrical connection and controller.
Further, on described support, differing heights place is provided with two sensors; The position of one of them sensor is agitator agitator platform position on support while dropping to minimum point, and the position of another sensor is agitator platform agitator platform position on support while rising to peak; Described two sensors are all electrically connected with controller; Between described agitator spinning motor and shaft, between agitator stroke motor and sprocket wheel, be equipped with gearbox between foam box eccentric motor and hollow disk power transmission shaft, described gearbox is provided with electromagnetic relay, and described electromagnetic relay is electrically connected with described controller.
Preferably, described stirring flabellum is made up of toughness material, and its elastic limit of described stirring flabellum is greater than under shaft maximum speed condition and stirs the Dynamic Viscosity between flabellum and blowing agent.
Further, described foam box comprises cylindrical box and end cap, and an end face of described housing is provided with opening, and described end cap is flexibly connected with the end face seal that described casing is provided with opening; Described end cap is circular end cap, and the center of described end cap is provided with through hole one, and described shaft and described through hole one are tightly connected.
Preferably, described casing is provided with through hole two, and described through hole two is communicated with air filtering system, and described air filtering system comprises filter.
Further, the end releasable connection of described stirring flabellum and described shaft.
Preferably, described support also comprises some supports reinforcing bracing wires, and described support reinforcing bracing wire one end is fixed on a described top of the trellis other end and ground is fixed.
Compared with prior art, beneficial effect of the present invention is:
Agitator spinning motor drives shaft rotation, blowing agent in foam box is mainly fully mixed in the horizontal direction, make air and blowing agent have maximized contact area by the rotation of shaft, in horizontal direction, ensure that blowing agent stirs, promote the formation of foaming.
Agitator stroke motor drives agitator along shaft axially reciprocating, agitator can move back and forth by vertical direction in foam box, cause the vertical direction displacement of blowing agent, blowing agent in foam box is fully mixed at vertical direction, on vertical direction, ensure that blowing agent stirs, promote the formation of foaming.
Foam box eccentric motor drives described foam box to do eccentric circular motion around shaft, the diameter that stirs flabellum is often less than the diameter of foam box, prevent from fully not mixing with air from the blowing agent away from foam box center, avoided foaming dead angle, promote the formation of foaming; Ensure to stir flabellum and can fully touch the blowing agent near foam box inwall place, and the blowing agent at this place is fully mixed with air.
Described controller is Programmable Logic Controller, described Programmable Logic Controller comprises a touch-screen and memory, in described memory, store technological parameter, described technological parameter comprises the rotating speed of described agitator spinning motor, the rotating speed of described agitator stroke motor, described agitator is covered the time that stroke is used, the rotating speed of described foam box eccentric motor, can select to be stored in the technological parameter in described memory by described touch-screen, described Full-automatic foaming machine just can move automatically, in whole foaming process without manual operation, stop to think misoperation, save manpower.
Two sensors are set on the position by differing heights on support, and two sensors are electrically connected with controller, realize operation automation, between described agitator spinning motor and shaft, between agitator stroke motor and sprocket wheel, be equipped with decelerator between foam box eccentric motor and hollow disk power transmission shaft, the rotating speed of general motor is all higher, and the stroke cycle of the rotating speed of agitator, agitator and the rotating speed of eccentric disc need to be determined according to actual needs, so increase decelerator, has ensured the stability that system is moved simultaneously.
Stirring flabellum is made up of toughness material, the plastic limit of described stirring flabellum is higher than stirring the Dynamic Viscosity between flabellum and blowing agent under shaft maximum speed condition, stirring flabellum can, because the ductile deformation of self material can not damage, stir the certain elastic limit of having again of flabellum and ensure can not deform when stirring blowing agent with maximum speed while touching foam box inwall.
Foam box is drum-shaped foam box, without dead angle, is more conducive to fully mixing of blowing agent and air, promotes the formation of foaming.
Described foam box comprises cylindrical box and end cap, one end face of described housing is provided with opening, and described end cap is flexibly connected with the end face seal that described casing is provided with opening, prevents that the foreign matter in environment from entering in casing, cause the field trash that foamed products is middle, the quality of product after impact foaming; Described end cap is circular end cap, and the center of described end cap is provided with through hole one, and described shaft and described through hole one are tightly connected, and prevents that the foreign matter in environment from entering in casing.
Described casing is provided with through hole two, described through hole two is communicated with air filtering system, described air filtering system comprises filter, in foaming process, need to pass into large quantity of air to ensure abundant foaming in blowing agent, owing to tending to be mingled with impurity in air, impurity is sneaked in casing, will certainly affect foaming quality, increasing filter can the unwanted impurity of filtering, can select according to actual needs the kind of filter.
The end releasable connection of described stirring flabellum and described shaft, conveniently selects suitable stirring flabellum according to the different manufacturability of blowing agent, to ensure foaming quality.
Support also comprises some supports reinforcing bracing wires, and described support reinforcing bracing wire one end is fixed on a described top of the trellis other end and ground is fixed, and reinforces bracing wire described support is reinforced by support, has increased the stability of described Full-automatic foaming agent operation.
Brief description of the drawings
Fig. 1 is the structure diagram of full-automatic agitator of the present invention;
Fig. 2 is the electrical connection diagram of full-automatic agitator of the present invention;
Fig. 3 is the connection layout of full-automatic agitator agitator platform of the present invention and support;
Fig. 4 is the cutaway view of Fig. 3 along A-A face;
Fig. 5 is the cutaway view of Fig. 3 along B-B face.
In figure, 1, agitator; 11, shaft; 12, stir flabellum; 2, foam box; 3, agitator platform; 4, support; 5, eccentric rotating disk; 51, turntable body; 52, rotatable platform; 61, agitator spinning motor; 62, agitator stroke motor; 63, foam box eccentric motor; 7, locking hook; 8, electromagnet; 9, sensor; 10, support support is reinforced bracing wire.
Detailed description of the invention
As Figure 1-5, a kind of Full-automatic foaming machine, comprise agitator 1, foam box 2 and the blowing agent that is placed in foam box 2, described agitator 1 comprises shaft 11 and is located at the stirring flabellum 12 of shaft 11 ends, the end releasable connection of described stirring flabellum 12 and described shaft 11, described shaft 11 is driven by agitator spinning motor 61, described Full-automatic foaming machine also comprises controller, agitator platform 3, be fixed on the support 4 of ground, the eccentric rotating disk 5 of fixing foam box 2, described agitator spinning motor 61 is fixed on agitator platform 3, described shaft 11 is rotationally connected with agitator platform 3 sides, between described agitator platform 3 and support 4, be slidably connected, described support 4 is provided with top-down some row's cylinders, and described cylinder and support 4 are rotationally connected, and the side that described agitator platform 3 contacts with cylinder is smooth flat.Between described agitator platform 3 and support 4, be provided with and supply agitator platform 3 in the vertical directions along the reciprocating lowering or hoisting gear of support 4, described lowering or hoisting gear is driven by agitator stroke motor 62; The rotatable platform 52 that described eccentric rotating disk 5 comprises turntable body 51 and is rotationally connected with turntable body 51, described foam box 2 is fixed on rotatable platform 52, the center of rotation of described rotatable platform 52 departs from the axle center of shaft 11, and described rotatable platform 52 is driven by foam box eccentric motor 63; Described controller is electrically connected with agitator spinning motor 61, agitator stroke motor 62 and foam box eccentric motor 63 respectively.
Described controller is Programmable Logic Controller, described Programmable Logic Controller comprises a touch-screen and memory, in described memory, store technological parameter, described technological parameter comprises that rotating speed, the rotating speed of described agitator stroke motor 62, the described agitator 1 of described agitator spinning motor 61 cover stroke time used, the rotating speed of described foam box eccentric motor 63, can select to be stored in the technological parameter in described memory by described touch-screen, described Full-automatic foaming machine just can move automatically.
On described support 4, differing heights place is provided with two sensors 9, the position of one of them sensor 9 is agitator 1 agitator platform 6 position on support 7 while dropping to minimum point, and the position of another sensor 9 is agitator platform 3 agitator platform 3 position of 4 on support while rising to peak, described two sensors 9 are all electrically connected with controller, between described agitator spinning motor 61 and shaft 11, between agitator stroke motor 62 and sprocket wheel, between the power transmission shaft of foam box eccentric motor 63 and rotatable platform 52, be equipped with gearbox, described gearbox is provided with electromagnetic relay, described electromagnetic relay is electrically connected with described Programmable Logic Controller, described Programmable Logic Controller and the equal electric connector of two sensors 9, in the time that described agitator platform 3 rises or drops to the position of sensor installation 9, described sensor 9 is to Programmable Logic Controller transmitted signal, described Programmable Logic Controller receives to be controlled speed changer after signal and reverses, make agitator platform 3 to receiving signal rightabout motion before.
Described lowering or hoisting gear comprises the agitator stroke motor 62 being fixed on agitator platform 3, the side of described agitator platform 3 is provided with sprocket wheel, described support 4 is provided with the chain that vertical direction extends, described sprocket rotation is connected in agitator platform 3, described sprocket wheel and chain cooperatively interact, and described sprocket wheel is driven by agitator stroke motor 62.
Lowering or hoisting gear also comprises the locking hook 7 being rotationally connected with on fixed axis, and the opposite end that described locking hook 7 turns drive link is bent to form a holding division, and the rotational plane of described locking hook 7 is the perpendicular axially coinciding with fixed axis; Described locking hook 7 is made up of magnetic material; On described agitator platform 3, be also provided with electromagnet 8, described electromagnet 8 comprises magnetic attracting portion, and magnetic attracting portion is positioned between locking hook 7 and chain, and described electromagnet 8 is electrically connected on controller.
Described stirring flabellum 12 is made up of toughness material, and the elastic limit of described stirring flabellum 12 is greater than under shaft 11 maximum speed conditions and stirs the Dynamic Viscosity between flabellum 12 and blowing agent.
Described foam box 2 comprises cylindrical box and end cap, and an end face of described casing is provided with opening, and described end cap is flexibly connected with the end face seal that described casing is provided with opening; Described end cap is circular end cap, and the center of described end cap is provided with through hole one, and described shaft 11 is tightly connected with described through hole one.
Described casing is provided with through hole two, and described through hole two is communicated with air filtering system, and described air filtering system comprises filter.
Described support 4 also comprises some supports reinforcing bracing wires 10, and described support reinforcing bracing wire 10 one end are fixed on the described support 4 top other ends and ground is fixed.
Described foam box 2 also can connect foaming machine tank, and described foaming machine tank is provided with pressure sensor and magnetic valve, and described pressure sensor is all electrically connected with described Programmable Logic Controller with magnetic valve.
The operation principle of the Full-automatic foaming machine described in the embodiment of the present invention is as follows: blowing agent is added in foam box 2, then foam box 2 is fixed on to rotatable platform 52, start controller, agitator spinning motor 61, agitator stroke motor 62 and foam box eccentric motor 63 are started working, its control respectively agitator 1 rotation, agitator 1 along shaft 11 axially pump, foam box 2 does eccentric circular motion with respect to shaft, from space angle, blowing agent is fully mixed, be beneficial to the carrying out of foaming.
Claims (10)
1. a Full-automatic foaming machine, comprise agitator, foam box, described agitator comprises shaft and is located at the stirring flabellum of shaft end, described shaft is driven by agitator spinning motor, it is characterized in that: described Full-automatic foaming machine also comprises controller, agitator platform, is fixed on the support of ground, for the eccentric rotating disk of fixing foam box, described agitator spinning motor is fixed on agitator platform, and described shaft is rotationally connected with agitator platform side; Between described agitator platform and support, be slidably connected, and between described agitator platform and support, be provided with confession agitator platform in the vertical direction along the reciprocating lowering or hoisting gear of support, described lowering or hoisting gear is driven by agitator stroke motor; The rotatable platform that described eccentric rotating disk comprises turntable body and is rotationally connected with turntable body, described foam box is fixed on rotatable platform, and the center of rotation of described rotatable platform departs from the axle center of shaft, and described rotatable platform is driven by foam box eccentric motor; Described controller is electrically connected with agitator spinning motor, agitator stroke motor and foam box eccentric motor respectively.
2. Full-automatic foaming machine according to claim 1, it is characterized in that: described controller is Programmable Logic Controller, described Programmable Logic Controller comprises a touch-screen and memory, in described memory, store technological parameter, described technological parameter comprises that the rotating speed of the stroke motor of the rotating speed of described agitator spinning motor, described agitator, described agitator cover stroke time used, the rotating speed of described foam box eccentric motor, can select to be stored in the technological parameter in described memory by described touch-screen.
3. Full-automatic foaming machine according to claim 2, it is characterized in that: described lowering or hoisting gear comprises the agitator stroke motor being fixed on agitator platform, the side of described agitator platform is provided with sprocket wheel, described sprocket rotation is connected in agitator platform, described support is provided with the chain of the extension of vertical direction, described sprocket wheel and chain cooperatively interact, and described sprocket wheel is driven by agitator stroke motor.
4. Full-automatic foaming machine according to claim 3, is characterized in that: described lowering or hoisting gear also comprises the locking hook being rotationally connected with on fixed axis, and the rotational plane of described locking hook is the perpendicular axially coinciding with fixed axis; Described locking hook is made up of magnetic material; On described agitator platform, be also provided with electromagnet, described electromagnet comprises magnetic attracting portion, and magnetic attracting portion is positioned between locking hook and chain, described electromagnet electrical connection and controller.
5. Full-automatic foaming machine according to claim 4, is characterized in that: on described support, differing heights place is provided with two sensors; The position of one of them sensor is agitator agitator platform position on support while dropping to minimum point, and the position of another sensor is agitator platform agitator platform position on support while rising to peak; Described two sensors are all electrically connected with controller; Between described agitator spinning motor and shaft, between agitator stroke motor and sprocket wheel, be equipped with gearbox between foam box motor and hollow disk power transmission shaft, described gearbox is provided with electromagnetic relay, and described electromagnetic relay is electrically connected with described controller.
6. according to the Full-automatic foaming machine described in any one in claim 1-5, it is characterized in that: described stirring flabellum is made up of toughness material, its elastic limit of described stirring flabellum is greater than under shaft maximum speed condition and stirs the Dynamic Viscosity between flabellum and blowing agent.
7. Full-automatic foaming machine according to claim 1, is characterized in that: described foam box comprises cylindrical box and end cap, an end face of described casing is provided with opening, and described end cap is flexibly connected with the end face seal that described casing is provided with opening; Described end cap is circular end cap, and the center of described end cap is provided with through hole one, and described shaft and described through hole one are tightly connected.
8. Full-automatic foaming machine according to claim 7, is characterized in that: described casing is provided with through hole two, described through hole two is communicated with air filtering system, and described air filtering system comprises filter.
9. Full-automatic foaming machine according to claim 1, is characterized in that: the end releasable connection of described stirring flabellum and described shaft.
10. Full-automatic foaming machine according to claim 1, is characterized in that: described support also comprises some supports reinforcing bracing wires, and described support reinforcing bracing wire one end is fixed on a described top of the trellis other end and ground is fixed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410301440.0A CN104069765B (en) | 2014-06-27 | 2014-06-27 | Full-automatic foaming machine |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201410301440.0A CN104069765B (en) | 2014-06-27 | 2014-06-27 | Full-automatic foaming machine |
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| CN104069765A true CN104069765A (en) | 2014-10-01 |
| CN104069765B CN104069765B (en) | 2016-02-24 |
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| CN201410301440.0A Expired - Fee Related CN104069765B (en) | 2014-06-27 | 2014-06-27 | Full-automatic foaming machine |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105214541A (en) * | 2015-09-25 | 2016-01-06 | 天津市欣跃涂料有限公司 | A kind of agitating device |
| CN108844367A (en) * | 2018-07-06 | 2018-11-20 | 安徽思源三轻智能制造有限公司 | A kind of casting electric furnace that mixing effect is good |
| CN108889163A (en) * | 2018-09-20 | 2018-11-27 | 安徽鼎兴纺织科技有限公司 | A kind of intelligent foaming machine |
| CN110561675A (en) * | 2019-09-23 | 2019-12-13 | 浙江善力高科新材料有限公司 | Foam forming device of yoga post |
| CN114272796A (en) * | 2021-11-24 | 2022-04-05 | 太仓北新建材有限公司 | Foaming system of multi-type foaming agent and compounding control method |
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| CN201342771Y (en) * | 2008-12-29 | 2009-11-11 | 沈春甫 | Hermetical stirring and foaming machine |
| CN201454430U (en) * | 2009-06-02 | 2010-05-12 | 刘建华 | Novel air agitation foaming device |
| JP2013081932A (en) * | 2011-09-30 | 2013-05-09 | Kobelco Eco-Solutions Co Ltd | Method of manufacturing stirring blade, and stirring device |
| CN203460377U (en) * | 2013-09-03 | 2014-03-05 | 苏州井上高分子新材料有限公司 | Foaming agitator |
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2014
- 2014-06-27 CN CN201410301440.0A patent/CN104069765B/en not_active Expired - Fee Related
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201342771Y (en) * | 2008-12-29 | 2009-11-11 | 沈春甫 | Hermetical stirring and foaming machine |
| CN201454430U (en) * | 2009-06-02 | 2010-05-12 | 刘建华 | Novel air agitation foaming device |
| JP2013081932A (en) * | 2011-09-30 | 2013-05-09 | Kobelco Eco-Solutions Co Ltd | Method of manufacturing stirring blade, and stirring device |
| CN203460377U (en) * | 2013-09-03 | 2014-03-05 | 苏州井上高分子新材料有限公司 | Foaming agitator |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105214541A (en) * | 2015-09-25 | 2016-01-06 | 天津市欣跃涂料有限公司 | A kind of agitating device |
| CN108844367A (en) * | 2018-07-06 | 2018-11-20 | 安徽思源三轻智能制造有限公司 | A kind of casting electric furnace that mixing effect is good |
| CN108889163A (en) * | 2018-09-20 | 2018-11-27 | 安徽鼎兴纺织科技有限公司 | A kind of intelligent foaming machine |
| CN110561675A (en) * | 2019-09-23 | 2019-12-13 | 浙江善力高科新材料有限公司 | Foam forming device of yoga post |
| CN110561675B (en) * | 2019-09-23 | 2024-04-26 | 浙江善力高科新材料有限公司 | Foam molding device of yoga post |
| CN114272796A (en) * | 2021-11-24 | 2022-04-05 | 太仓北新建材有限公司 | Foaming system of multi-type foaming agent and compounding control method |
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| Publication number | Publication date |
|---|---|
| CN104069765B (en) | 2016-02-24 |
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