CN104068551B - A kind of mechanism rounded cap - Google Patents
A kind of mechanism rounded cap Download PDFInfo
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- CN104068551B CN104068551B CN201410197855.8A CN201410197855A CN104068551B CN 104068551 B CN104068551 B CN 104068551B CN 201410197855 A CN201410197855 A CN 201410197855A CN 104068551 B CN104068551 B CN 104068551B
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- roller
- heat
- sealing
- cutting
- woven fabrics
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Abstract
A kind of mechanism rounded cap, including cap body and cap mouthful, the cap body are formed by two panels non-woven fabrics or plastic foil heat seal, and the cap mouthful edge, which is provided with soldering in bound edge, bound edge, elastic band.The present invention has sound construction, reliable in quality, automaticity height, the low advantage of production cost.It is designed by the semicircular cap body of two panels non-woven fabrics or plastic foil heat seal and combines automatic production process, can greatly save production material.Its cap body cuts roller shearing by special again after the heat-sealing of heat-sealing roller, and whole process can accomplish without any letup, automatic realization.This product construction is reasonable, and dimensions is consistent, is easy to using full-automatic mechanical large-scale production, so as to reduce artificial link, reduction production cost and waste of raw materials improve enterprise competitiveness.
Description
Technical field
The present invention relates to a kind of daily necessities, more particularly, to a kind of mechanism rounded cap and its production method.
Background technology
The production process of existing mechanism rounded cap is：Yardage roll is placed on support by workman, is spread out after yardage roll is cut folded
Rise, non-woven fabrics cap model is marked on non-woven fabrics and non-woven fabrics is cut into disk；Sewer uses low stretch yarn by non-woven fabrics disk
On three-thread overlock one by one be seamed into mechanism rounded cap.Using such a mode, skilled worker can only produce 5000 left sides for one day
The right side, and the machine run at high speed and manual action coordinate bad, there are about during one mechanism rounded cap of production 5-7cm low stretch yarn and
The waste of elastic.Above-mentioned mechanism rounded cap complex production process, production efficiency is extremely low, and not only labor intensive is more, waste of material big, raw
Produce cost high, and the quality of manual production cannot be effectively ensured, and product uniformity is poor.
The content of the invention
It is an object of the present invention to provide a kind of mechanism rounded cap and its production method, with solve existing rounded cap using sewn by hand,
The technical problems such as low production efficiency, waste of material are big, product uniformity difference.
In order to solve the above-mentioned technical problem, the technical solution adopted by the present invention is：A kind of mechanism rounded cap, including cap body and cap
Mouthful, the cap body is formed by two panels non-woven fabrics or plastic foil heat seal, and the cap mouthful edge, which is provided with soldering in bound edge, bound edge, pine
Taut band.
Preferably, the cap body is formed by the semicircle non-woven fabrics of two panels or plastic foil heat seal, the non-woven fabrics or plastic foil
Semicircular edge at soldering together and form hot edge seal, the base of every semicircle non-woven fabrics or plastic foil has provided with soldering
The bound edge of elastic band, its bound edge two ends soldering is together.
Preferably, the width of the bound edge is 4-15mm.
Preferably, the hot edge seal width is 3-5mm.
Manufacturing above-mentioned mechanism rounded cap can adopt with the following method：A. elastic band is placed on non-woven fabrics or plastic foil both sides is close
Edge, in non-woven fabrics or plastic foil running, forms its edge crimping and in crimping bound edge by elastic band soldering；
B. the non-woven fabrics for taking two parts of steps 1 to obtain is double-layered, in non-woven fabrics or plastic foil running, uses rotation
Heat-sealing roller hot edge seal and bound edge soldering area that soldering forms cap body are carried out to non-woven fabrics or plastic foil, then cutting using rotation
Roller is cut in the hot edge seal outer being just molded, and hot edge seal outer uses traction to roller to pine during cutting, all the time
Taut band is drawn, and prevents elastic band from being bounced back with non-woven fabrics；It is described to cut roll pressing and cut on roller holding, cut on the left of roller provided with heat-sealing
Roller, cuts on the right side of roller provided with traction to roller, the heat-sealing roller surface is surrounded with heat-sealing bar, and the heat-sealing bar is in heat-sealing roller developed surface
Upper semicircular in shape distribution, the roller surface of cutting is surrounded with cutting knife bar, and the cutting knife bar is cutting semicircular in shape point on roller developed surface
Cloth；
C. after hot edge seal cutting is finished, then elastic band is cut, got product.
Preferably, the roller two ends of cutting are additionally provided with annular boss.
Preferably, the heat-sealing roller surface is surrounded with two heat-sealing bars, two tail ends of two heat-sealing bars are each other
Close to and close to heat-sealing roller end face, wherein midpoint between the semicircle midpoint of heat-sealing bar and another heat-sealing tail end of bar two and
The heat-sealing roll shaft heart is respectively positioned on same plane.
Preferably, the roller surface of cutting is surrounded with two cutting knife bars, two tail ends of two cutting knife bars are close to each other
And close to cutting roller end face, wherein midpoint between the semicircle midpoint of cutting knife bar and another tail end of cutting knife bar two and cutting roll shaft
The heart is respectively positioned on same plane.
Preferably, the heat-sealing bar tail end is provided with bound edge soldering position.
Exempt to cut flat with platform preferably, the cutting knife bar tail end is provided with.
The present invention has sound construction, reliable in quality, automaticity height, the low advantage of production cost.Its by two panels without
The semicircular cap body for spinning cloth or plastic foil heat seal designs and combines automatic production process, can greatly save production
Material.Its cap body cuts roller shearing by special again after the heat-sealing of heat-sealing roller, and whole process can accomplish without any letup, automatic realization.This production
Product construction is reasonable, and dimensions is consistent, is easy to using full-automatic mechanical large-scale production, so that artificial link is reduced, reduction life
Cost and waste of raw materials are produced, enterprise competitiveness is improved.
Brief description of the drawings
Fig. 1 is a kind of structural representation of mechanism rounded cap of the present invention；
Fig. 2 is the structural representation of present invention heat-sealing roller；
Fig. 3 is the expanded view of present invention heat-sealing roller surface；
Fig. 4 is the structural representation that the present invention cuts roller；
Fig. 5 is the expanded view that the present invention cuts roller surface；
State of the art schematic diagram when Fig. 6 is mechanism rounded cap production of the present invention；
Fig. 7 be present invention traction to roller, shearing to the structural representation of roller.
Embodiment
With reference to the accompanying drawings and detailed description, technical scheme is described in further detail.Fig. 1 is
A kind of structural representation of non-woven fabrics mechanism rounded cap, Fig. 2 is the structural representation for sealing roller, and Fig. 3 is the expanded view for sealing roller, figure
4 be the structural representation for cutting roller, and Fig. 5 is the expanded view for cutting roller, and Fig. 6 is the working state schematic representation for sealing roller and cutting roller.
As seen from the figure, the mechanism rounded cap 123, including cap body 1 and cap mouthful 2, cap body 1 is by two panels non-woven fabrics or plastic foil heat seal
Form, 2 edges of cap mouthful are provided with bound edge 3, and its bound edge two ends soldering is together.Soldering has elastic band 4, the width of bound edge 3 in bound edge 3
Degree is preferably 4-15mm.The hot edge seal 11 of heat seal is at the semicircular edge of non-woven fabrics or plastic foil.Hot edge seal width is
3-5mm。
Manufacturing above-mentioned non-woven fabrics mechanism rounded cap can be carried out using following steps：A. elastic band 4 is placed on non-woven fabrics or modeling
Film is expected close to edge, in non-woven fabrics or plastic foil running, by its edge crimping and with wave welding head of ultrasonic wave or electrical heating
Soldering forms bound edge 3.Non-woven fabrics or plastic foil crimping can use existing hemming device to realize automatically, the knot of the hemming device
Structure can use the existing equipment on membrane material crimping, such as：Full-automatic bar shape cap machine（Patent No. 200720086304.X）, bar
The hemming device of shape cap machine（The patent No. 200720086302.0）, shoe cover monufacturing machine hemming device（The patent No.
200720086301.6 ）, a kind of shoe cover monufacturing machine（Patent No. 200320115953.X）Membrane material and elastic band coupling apparatus
Deng.
B. on streamline（Automatic streamline must include following construction：Roller 6 is cut provided with roller 6 is cut in the right side of heat-sealing roller 5
It is compressed on to hold and cuts on roller 7, cuts the right side of roller 6 provided with traction to roller 71, traction is to the right side of roller 71 provided with shearing to roller 72), take two parts
The finished non-woven fabrics for wrapping side of step 1 or plastic foil are overlapped for two layers（Two parts of non-woven fabrics overlappings）, and using traction to roller 71
Elastic band, cloth cover are drawn, in non-woven fabrics or plastic foil running, using the heat-sealing roller 5 of rotation to non-woven fabrics or
Plastic foil carries out soldering, then mechanism rounded cap hot edge seal outer is cut using the roller 6 of cutting of rotation, in the process of cutting
In, roller 71 is drawn to elastic band using traction all the time, prevents elastic band from being bounced back with non-woven fabrics or plastic foil.
After hot edge seal cutting is finished, then by shearing to roller 72（The cutting knife 723,724 that the two ends of roller 72 are set by shearing
The elastic band of non-woven fabrics both sides is cut respectively）, get product.
The heat-sealing bar 51 for being looped around heat-sealing roller 5 surface is provided with above-mentioned heat-sealing roller 5, the heat-sealing bar 51 is in heat-sealing roller 5
Surface semicircular in shape distribution.Seal hot edge seal 11 and bound edge soldering area that bar 51 forms non-woven fabrics or plastic foil soldering cap body
31, hot edge seal width is in 4mm or so.Heat-sealing bar tail end preferably sets up bound edge soldering position 511,521, and bound edge soldering position somewhat adds
Wide heat-sealing bar tail end, the bound edge junction that can be so formed in bound edge soldering area 31, reinforced cap mouthful.
The two ends of roller 6 are cut provided with annular boss 62, the bottom of roller 6 is cut provided with holding and cuts roller 7.Cut the annular boss of the two ends of roller 6 setting
62, annular boss 62, which can guarantee that cutting knife bar 61 and hold, cuts the distance between roller 7 unanimously, can prevent from cutting knife bar 61 and hold to cut roller 7
Contact is too closely damaged.
The cutting knife bar 61 for being provided with roller 6 and being looped around and cutting the surface of roller 6 is cut, the cutting knife bar 61 is cutting the surface of roller 6 in semicircle
Shape is distributed.Cut the outer of hot edge seal 11 that 61 pairs of cutting knife bar has just been molded.
In order to embody of the invention continuous, efficiency productive prospecting, in above-mentioned heat-sealing roller, roller is cut, heat-sealing roller surface is around most
Two heat-sealing bars 51,52 are provided with well, and two tail ends of two heat-sealing bars are close to each other and close to heat-sealing roller end face, wherein one
Seal the midpoint between the semicircle midpoint of bar and another heat-sealing tail end of bar two and the heat-sealing roll shaft heart is respectively positioned on same plane A.
Cut roller surface and be surrounded with two cutting knife bars 61,63, two tail ends of two cutting knife bars are close to each other and close to cutting
Roller end face, cutting knife bar tail end exempts to cut flat with the cutting knife bar that platform is passivated provided with exempting to cut flat with platform 611,631.Wherein one cutting knife bar
Midpoint between semicircle midpoint and another tail end of cutting knife bar two and cut the roll shaft heart and be respectively positioned on same plane B.
In the present invention, heat seal mode can be supersonic thermal setting, it would however also be possible to employ electric heating is closed.If cap is non-woven fabrics material
Matter, heat-sealing roller 5 is needed to coordinate with ultrasonic oscillator 59, and the heat-sealing bar 51 on heat-sealing roller 5 itself is not generated heat, and it is relied on and ultrasonic wave
Heat carries out heat seal to non-woven fabrics after oscillator contact.If cap is plastic sheeting material, the heat-sealing bar 51 on heat-sealing roller 5 is
Electricity heating（Using electric-heating-wire-heating）, pass through electric heating heat seal plastic sheeting.
The present invention can save a large amount of costs of labor using mechanization production, and reduction raw material loss, the daily output can reach 10
More than ten thousand, 15-20 times is improved than artificial production efficiency, and machinery production homogeneity is good, the artificial link of reduction, it is to avoid product
It is contaminated, improve the quality of product.
Finally it is pointed out that above embodiment is only the more representational example of the present invention.Obviously, it is of the invention
Above-mentioned embodiment is not limited to, there can also be many deformations.Every technical spirit according to the present invention specific reality to more than
Any simple modification, equivalent variations and modification that the mode of applying is made, are considered as belonging to protection scope of the present invention.
Claims (5)
1. a kind of method of mechanism rounded cap, it is characterized in that comprising the following steps：A. elastic band is placed on non-woven fabrics or plastic foil
Both sides are close to edge, in non-woven fabrics or plastic foil running, by its edge crimping and by elastic band soldering in crimping
Form bound edge；
B. the non-woven fabrics for taking two parts of steps 1 to obtain is double-layered, in non-woven fabrics or plastic foil running, uses the heat of rotation
Roller is sealed non-woven fabrics or plastic foil are carried out hot edge seal and bound edge soldering area that soldering forms cap body, then using the roller of cutting of rotation to exist
The hot edge seal outer being just molded is cut, and hot edge seal outer uses traction to roller to elastic band during cutting, all the time
Drawn, prevent elastic band from being bounced back with non-woven fabrics；It is described to cut roll pressing and cut on roller holding, cut provided with heat-sealing roller on the left of roller,
Cut on the right side of roller provided with traction to roller, the heat-sealing roller surface is surrounded with heat-sealing bar, the heat-sealing bar is on heat-sealing roller developed surface
Semicircular in shape is distributed, and the roller surface of cutting is surrounded with cutting knife bar, and the cutting knife bar is cutting semicircular in shape distribution on roller developed surface；
C. after hot edge seal cutting is finished, then elastic band is cut, got product.
2. the method for a kind of mechanism rounded cap according to claim 1, it is characterized in that the roller two ends of cutting are additionally provided with convex annular
Platform.
3. the method for a kind of mechanism rounded cap according to claim 1, it is characterized in that the heat-sealing roller surface is surrounded with
Two heat-sealing bars, two tail ends of two heat-sealing bars are close to each other and close to heat-sealing roller end face, wherein the semicircle of a heat-sealing bar
Midpoint and the heat-sealing roll shaft heart between midpoint and another heat-sealing tail end of bar two are respectively positioned on same plane.
4. the method for a kind of mechanism rounded cap according to claim 1, it is characterized in that the roller surface of cutting is surrounded with two
Bar cutting knife bar, two tail ends of two cutting knife bars are close to each other and close to cutting roller end face, wherein the semicircle midpoint of a cutting knife bar with
Midpoint between another tail end of cutting knife bar two and cut the roll shaft heart and be respectively positioned on same plane.
5. the method for a kind of mechanism rounded cap according to claim 3, it is characterized in that the heat-sealing bar tail end is welded provided with bound edge
Position is closed, the cutting knife bar tail end, which is provided with, exempts to cut flat with platform.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410197855.8A CN104068551B (en) | 2013-07-30 | 2014-05-13 | A kind of mechanism rounded cap |
Applications Claiming Priority (4)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310323734.9 | 2013-07-30 | ||
| CN2013103237349 | 2013-07-30 | ||
| CN2013103237349A CN103431564A (en) | 2013-07-30 | 2013-07-30 | Round cap |
| CN201410197855.8A CN104068551B (en) | 2013-07-30 | 2014-05-13 | A kind of mechanism rounded cap |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104068551A CN104068551A (en) | 2014-10-01 |
| CN104068551B true CN104068551B (en) | 2017-09-01 |
Family
ID=49685361
Family Applications (3)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2013103237349A Pending CN103431564A (en) | 2013-07-30 | 2013-07-30 | Round cap |
| CN201410197855.8A Active CN104068551B (en) | 2013-07-30 | 2014-05-13 | A kind of mechanism rounded cap |
| CN201420240300.2U Expired - Fee Related CN204120308U (en) | 2013-07-30 | 2014-05-13 | A kind of mechanism circle cap |
Family Applications Before (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2013103237349A Pending CN103431564A (en) | 2013-07-30 | 2013-07-30 | Round cap |
Family Applications After (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420240300.2U Expired - Fee Related CN204120308U (en) | 2013-07-30 | 2014-05-13 | A kind of mechanism circle cap |
Country Status (1)
| Country | Link |
|---|---|
| CN (3) | CN103431564A (en) |
Families Citing this family (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103431564A (en) * | 2013-07-30 | 2013-12-11 | 仙桃市中泰防护用品有限公司 | Round cap |
| CN105105407B (en) * | 2015-09-11 | 2018-09-21 | 瑞安市永泰机械制造有限公司 | Full-automatic bar shape cap manufacturing machine |
| CN105533882A (en) * | 2016-03-15 | 2016-05-04 | 安徽安恒纸塑制品有限公司 | Dustproof round cap |
| CN106852530A (en) * | 2016-12-29 | 2017-06-16 | 中山伟立纺织品有限公司 | It is integrally formed the manufacture craft of cap and its cap of making |
| CN108394130A (en) * | 2018-03-09 | 2018-08-14 | 天津百利蓝天科技有限公司 | A kind of cylindrical shape hot knife, boiling hot bag making system and boiling hot continuous bag-making method |
| CN113349509A (en) * | 2020-03-03 | 2021-09-07 | 揭阳市少记科技有限公司 | Production equipment and process for disposable wearing article applying environment-friendly non-woven fabric |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4587674A (en) * | 1983-12-16 | 1986-05-13 | Armin Poly-Version, Inc. | Disposable cap with straps |
| US5231701A (en) * | 1989-07-20 | 1993-08-03 | Tecnol Medical Products, Inc. | Sanitary head covering |
| CN102342613A (en) * | 2011-09-28 | 2012-02-08 | 北京光华纺织集团有限公司 | Multifunctional shower cap |
| CN204120308U (en) * | 2013-07-30 | 2015-01-28 | 许振中 | A kind of mechanism circle cap |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20080010721A1 (en) * | 2006-07-13 | 2008-01-17 | Campbell Douglas A | Removable, reusable, washable liner for use with various types of head gear |
| CN201260407Y (en) * | 2008-09-12 | 2009-06-24 | 孙丽燕 | Cap body convenient for processing |
-
2013
- 2013-07-30 CN CN2013103237349A patent/CN103431564A/en active Pending
-
2014
- 2014-05-13 CN CN201410197855.8A patent/CN104068551B/en active Active
- 2014-05-13 CN CN201420240300.2U patent/CN204120308U/en not_active Expired - Fee Related
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4587674A (en) * | 1983-12-16 | 1986-05-13 | Armin Poly-Version, Inc. | Disposable cap with straps |
| US5231701A (en) * | 1989-07-20 | 1993-08-03 | Tecnol Medical Products, Inc. | Sanitary head covering |
| CN102342613A (en) * | 2011-09-28 | 2012-02-08 | 北京光华纺织集团有限公司 | Multifunctional shower cap |
| CN204120308U (en) * | 2013-07-30 | 2015-01-28 | 许振中 | A kind of mechanism circle cap |
Also Published As
| Publication number | Publication date |
|---|---|
| CN103431564A (en) | 2013-12-11 |
| CN104068551A (en) | 2014-10-01 |
| CN204120308U (en) | 2015-01-28 |
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Legal Events
| Date | Code | Title | Description |
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| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| TA01 | Transfer of patent application right |
Effective date of registration: 20170622 Address after: 433000, Prince Lake Industrial Park, Peng Town, Hubei, Xiantao Applicant after: Xiantao Zhongtai protective equipment Limited by Share Ltd Address before: 433000, No. 10, row 3, health Road, Peng Town, Hubei, Xiantao Applicant before: Xu Zhenzhong |
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| TA01 | Transfer of patent application right | ||
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| GR01 | Patent grant |