CN104064504B - Method using preservative film to transfer conductive film - Google Patents
Method using preservative film to transfer conductive film Download PDFInfo
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- CN104064504B CN104064504B CN201410305826.9A CN201410305826A CN104064504B CN 104064504 B CN104064504 B CN 104064504B CN 201410305826 A CN201410305826 A CN 201410305826A CN 104064504 B CN104064504 B CN 104064504B
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- film
- preservative
- preservative film
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- 239000003755 preservative agent Substances 0.000 title claims abstract description 68
- 230000002335 preservative effect Effects 0.000 title claims abstract description 68
- 238000000034 method Methods 0.000 title claims abstract description 38
- 238000012546 transfer Methods 0.000 title abstract description 20
- 239000000758 substrate Substances 0.000 claims abstract description 50
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims abstract description 28
- 239000002904 solvent Substances 0.000 claims abstract description 22
- 239000004020 conductor Substances 0.000 claims abstract description 18
- 239000000463 material Substances 0.000 claims abstract description 7
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 4
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 claims description 27
- 239000011521 glass Substances 0.000 claims description 19
- 229920000144 PEDOT:PSS Polymers 0.000 claims description 18
- 150000001298 alcohols Chemical class 0.000 claims description 18
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 claims description 12
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 claims description 9
- 239000004094 surface-active agent Substances 0.000 claims description 9
- 239000003795 chemical substances by application Substances 0.000 claims description 6
- MYMOFIZGZYHOMD-UHFFFAOYSA-N Dioxygen Chemical compound O=O MYMOFIZGZYHOMD-UHFFFAOYSA-N 0.000 claims description 4
- CBENFWSGALASAD-UHFFFAOYSA-N Ozone Chemical compound [O-][O+]=O CBENFWSGALASAD-UHFFFAOYSA-N 0.000 claims description 4
- 229910001882 dioxygen Inorganic materials 0.000 claims description 4
- 230000010148 water-pollination Effects 0.000 claims description 4
- VBICKXHEKHSIBG-UHFFFAOYSA-N 1-monostearoylglycerol Chemical compound CCCCCCCCCCCCCCCCCC(=O)OCC(O)CO VBICKXHEKHSIBG-UHFFFAOYSA-N 0.000 claims description 3
- IAZDPXIOMUYVGZ-WFGJKAKNSA-N Dimethyl sulfoxide Chemical group [2H]C([2H])([2H])S(=O)C([2H])([2H])[2H] IAZDPXIOMUYVGZ-WFGJKAKNSA-N 0.000 claims description 3
- -1 and wherein Substances 0.000 claims description 3
- 229960001760 dimethyl sulfoxide Drugs 0.000 claims description 3
- 239000001267 polyvinylpyrrolidone Substances 0.000 claims description 3
- 235000013855 polyvinylpyrrolidone Nutrition 0.000 claims description 3
- 229920000036 polyvinylpyrrolidone Polymers 0.000 claims description 3
- 229910001220 stainless steel Inorganic materials 0.000 claims description 3
- 239000010935 stainless steel Substances 0.000 claims description 3
- 238000006243 chemical reaction Methods 0.000 abstract description 5
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 239000004205 dimethyl polysiloxane Substances 0.000 description 11
- 235000013870 dimethyl polysiloxane Nutrition 0.000 description 11
- CXQXSVUQTKDNFP-UHFFFAOYSA-N octamethyltrisiloxane Chemical compound C[Si](C)(C)O[Si](C)(C)O[Si](C)(C)C CXQXSVUQTKDNFP-UHFFFAOYSA-N 0.000 description 11
- 238000004987 plasma desorption mass spectroscopy Methods 0.000 description 11
- 229920000435 poly(dimethylsiloxane) Polymers 0.000 description 11
- 239000010410 layer Substances 0.000 description 9
- 238000004528 spin coating Methods 0.000 description 7
- 238000013086 organic photovoltaic Methods 0.000 description 6
- 238000001035 drying Methods 0.000 description 4
- 238000009776 industrial production Methods 0.000 description 4
- 229920001609 Poly(3,4-ethylenedioxythiophene) Polymers 0.000 description 3
- 239000011247 coating layer Substances 0.000 description 3
- 239000012528 membrane Substances 0.000 description 3
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000005286 illumination Methods 0.000 description 2
- 238000011056 performance test Methods 0.000 description 2
- JTCFNJXQEFODHE-UHFFFAOYSA-N [Ca].[Ti] Chemical compound [Ca].[Ti] JTCFNJXQEFODHE-UHFFFAOYSA-N 0.000 description 1
- 230000004888 barrier function Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 125000000118 dimethyl group Chemical group [H]C([H])([H])* 0.000 description 1
- 239000011229 interlayer Substances 0.000 description 1
- 238000003913 materials processing Methods 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 229920000301 poly(3-hexylthiophene-2,5-diyl) polymer Polymers 0.000 description 1
- 238000007650 screen-printing Methods 0.000 description 1
- 229920005573 silicon-containing polymer Polymers 0.000 description 1
- 238000005245 sintering Methods 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/18—Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
- H01L31/1892—Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof methods involving the use of temporary, removable substrates
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Physics & Mathematics (AREA)
- Condensed Matter Physics & Semiconductors (AREA)
- Electromagnetism (AREA)
- General Physics & Mathematics (AREA)
- Computer Hardware Design (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Power Engineering (AREA)
- Photovoltaic Devices (AREA)
Abstract
The invention discloses a method using a preservative film to transfer a conductive film. A layer of a first alcohol solvent covers a clean substrate, and a preservative film is extended on the substrate. After the first alcohol solvent volatilizes completely, the preservative film is coated with a layer of water-soluble conductive material to obtain a conductive film, which is left until the conductive film is dry in case water in the conductive film influences lower-layer material on a target substrate. The conductive film is wetted with a second alcohol solvent to drive the conductive film to separate from the preservative film. When an edge of the conductive film can be separated from the preservative film, the preservative film and the conductive film are peeled from the substrate together. The preservative film covered by the conductive film is spread on the target substrate so that the conductive film is closely attached to the surface of the target substrate. The preservative film in the upper layer is peeled off, and the conductive film is transferred to the target substrate. With the method, a streamline production mode is easy to form; resources are saved; the cost is low; and the transferred conductive film is better in conductivity and can improve the photoelectric conversion efficiency of a solar cell.
Description
Technical field
The invention belongs to materials processing technology field, more specifically, relate to a kind of method of preservative film transferring conductive film.
Background technology
In recent years, solar cell, with its superiority such as efficient, clean, cheap, renewable, is subject to attracting attention of various countries scientist.And in solar cell manufacturing process, relate to the problem of conductive layer film forming, some electric conducting material can directly be spin-coated on film forming in target substrate and not affect lower membrane, some electric conducting material (such as PEDOT:PSS) adopts said method then can produce corrosiveness to lower membrane, affects battery quality.At present, the method that head it off is conventional is spin-coated on by this type of electric conducting material on dimethyl silicone polymer (PDMS), binds to be shaped transferred in substrate after slightly dry by interlayer, thus avoid and destroy lower membrane because of solvent penetration.But the cost of PDMS is higher, be not suitable for the conducting film transfer in large-scale industrial production.
Summary of the invention
For above defect or the Improvement requirement of prior art, the invention provides a kind of method of preservative film transferring conductive film, can effectively solve cost in prior art high, be unsuitable for the problem of large-scale industrial production, be easy to the production model forming streamline, economize on resources, cost is low, and transfer after conducting film electric conductivity more excellent, effectively can improve the photoelectric conversion efficiency of solar cell.
For achieving the above object, the invention provides a kind of method of transferring conductive film, it is characterized in that, comprise the steps:
(1) on clean substrate, cover one deck first alcohols solvent, preservative film is launched on substrate;
(2) after the first alcohols solvent volatilization completely, preservative film applies one deck water-soluble conducting material, obtains conducting film, treat that conducting film is dry, to prevent the water in conducting film, the subsurface material in target substrate is impacted;
(3) with the second alcohols solvent, conducting film is soaked, impel conducting film to be separated with preservative film, when the edge of conducting film can be separated with preservative film, preservative film and conducting film are taken off from substrate in the lump;
(4) preservative film being covered with conducting film is spread in target substrate, conducting film and target substrate intimate surface are fitted, takes upper strata preservative film off, conducting film is transferred in target substrate.
Preferably, in described step (2), after the first alcohols solvent volatilization completely, before preservative film applies one deck water-soluble conducting material, UV ozone process or oxygen gas plasma process are carried out to substrate, make preservative film have better hydrophily.
Preferably, described first alcohols solvent and the second alcohols solvent are ethanol, methyl alcohol or isopropyl alcohol.
Preferably, described substrate material is simple glass, electro-conductive glass or stainless steel.
Preferably, described electric conducting material is the mixed liquor of PEDOT:PSS solution, surfactant and conduction-enhancing agent, wherein, surfactant is 2,5,8,11-tetramethyl-5-decine-4,7-glycol, ethoxylate, 2,5,8,11-tetramethyl-6-dodecyne-5,8-glycol APEO or glycerin monostearate, conduction-enhancing agent is methyl-sulfoxide, ethylene glycol or polyvinylpyrrolidone.
In general, the above technical scheme conceived by the present invention compared with prior art, has following beneficial effect:
1, replace PDMS as the transfer medium of conducting film with preservative film, on the one hand because preservative film is more soft, can the electric conducting material of large area spin coating thereon, roll after electric conducting material drying, used time is transferred in corresponding target substrate after adopting alcohols solvent that electric conducting material is soaked, be easy to the production model forming streamline, be suitable for large-scale industrial production; On the other hand because preservative film is cheap, effectively production cost can be reduced.
When 2, utilizing PDMS to carry out the transfer of conducting film, need to carry out UV ozone or oxygen gas plasma process to target substrate, and method of the present invention can omit this step, is conducive to economizing on resources, and operation is easier.
3, with utilize compared with PDMS transferring conductive film, the electric conductivity of the conducting film adopting method of the present invention to shift is more excellent, effectively can improve the photoelectric conversion efficiency of solar cell.
Accompanying drawing explanation
Fig. 1 is the process flow diagram of the method with preservative film transferring conductive film of the embodiment of the present invention;
Fig. 2 (a) is the target substrate structural representation making OPV battery, and (b) is the ito glass structural representation etched;
Fig. 3 (a) is the target substrate structural representation making perovskite battery, and (b) is the FTO glass structure schematic diagram etched.
Embodiment
In order to make object of the present invention, technical scheme and advantage clearly understand, below in conjunction with drawings and Examples, the present invention is further elaborated.Should be appreciated that specific embodiment described herein only in order to explain the present invention, be not intended to limit the present invention.In addition, if below in described each execution mode of the present invention involved technical characteristic do not form conflict each other and just can mutually combine.
As shown in Figure 1, the method for the transferring conductive film of the embodiment of the present invention comprises the steps:
(1) on clean substrate, cover one deck first alcohols solvent, preservative film is launched on substrate.
(2) after the first alcohols solvent volatilization completely, preservative film applies one deck water-soluble conducting material, obtains conducting film, treat that conducting film is dry, to prevent the water in conducting film, the subsurface material in target substrate is impacted.
(3) with the second alcohols solvent, conducting film is soaked, impel conducting film to be separated with preservative film, when the edge of conducting film can be separated with preservative film, preservative film and conducting film are taken off from substrate in the lump.
(4) preservative film being covered with conducting film is spread in target substrate, conducting film and target substrate intimate surface are fitted, takes upper strata preservative film off, conducting film is transferred in target substrate.
Particularly, substrate material is simple glass, electro-conductive glass, stainless steel etc.; First alcohols solvent and the second alcohols solvent are ethanol, methyl alcohol, isopropyl alcohol etc.Electric conducting material is the mixed liquor of PEDOT:PSS solution, surfactant and conduction-enhancing agent, wherein, surfactant is 2,5,8,11-tetramethyl-5-decine-4,7-glycol, ethoxylate, 2,5,8,11-tetramethyl-6-dodecyne-5,8-glycol APEO, glycerin monostearate etc.Conduction-enhancing agent is methyl-sulfoxide, ethylene glycol, polyvinylpyrrolidone etc.
For making those skilled in the art understand the present invention better, below in conjunction with specific embodiment, the method for transferring conductive film of the present invention is described in detail.
Embodiment 1
Clean glass covers one deck ethanol, preservative film is launched on glass, after ethanol volatilization completely, spin coating layer of conductive material (PEDOT:PSS solution on preservative film, 2, 5, 8, 11-tetramethyl-5-decine-4, 7-glycol, the mixed liquor of ethoxylate and ethylene glycol, wherein, in PEDOT:PSS solution, the ratio of PEDOT and PSS is 1:2.5, the volume ratio of surfactant and PEDOT:PSS solution is 0.5%, the volume ratio of ethylene glycol and PEDOT:PSS solution is 5%), obtain conducting film, after conducting film drying, with methyl alcohol, conducting film is soaked, when the edge of conducting film can be separated with preservative film, preservative film and conducting film are taken off from glass in the lump, the preservative film being covered with conducting film is spread in target substrate, conducting film and target substrate intimate surface is fitted, takes upper strata preservative film off, conducting film is transferred in target substrate.
Embodiment 2
Clean glass covers one deck ethanol, preservative film is launched on glass; After ethanol volatilization completely, UV ozone process 3min is carried out to it, makes preservative film have better hydrophily; Spin coating layer of conductive material (PEDOT:PSS solution, 2 on preservative film, 5,8,11-tetramethyl-5-decine-4,7-glycol, the mixed liquor of ethoxylate and ethylene glycol, wherein, in PEDOT:PSS solution, the ratio of PEDOT and PSS is 1:2.5, the volume ratio of surfactant and PEDOT:PSS solution is 0.8%, and the volume ratio of ethylene glycol and PEDOT:PSS solution is 5%), obtain conducting film, after conducting film drying, with ethanol, conducting film is soaked, when the edge of conducting film can be separated with preservative film, preservative film and conducting film are taken off from glass in the lump; The preservative film being covered with conducting film is spread in target substrate, conducting film and target substrate intimate surface is fitted, takes upper strata preservative film off, conducting film is transferred in target substrate.
Embodiment 3
Clean glass covers one deck ethanol, preservative film is launched on glass; After ethanol volatilization completely, oxygen gas plasma process 2s is carried out to it, makes preservative film have better hydrophily; Spin coating layer of conductive material (PEDOT:PSS solution, 2 on preservative film, 5,8,11-tetramethyl-5-decine-4,7-glycol, the mixed liquor of ethoxylate and ethylene glycol, wherein, in PEDOT:PSS solution, the ratio of PEDOT and PSS is 1:2.5, the volume ratio of surfactant and PEDOT:PSS solution is 0.8%, and the volume ratio of ethylene glycol and PEDOT:PSS solution is 5%), obtain conducting film, after conducting film drying, with ethanol, conducting film is soaked, when the edge of conducting film can be separated with preservative film, preservative film and conducting film are taken off from glass in the lump; The preservative film being covered with conducting film is spread in target substrate, conducting film and target substrate intimate surface is fitted, takes upper strata preservative film off, conducting film is transferred in target substrate.
Adopt the method for embodiment 1 and traditional PDMS as the method transfer PEDOT:PSS conductive layer of transfer medium respectively, respectively make 100 organic photovoltaic (OPV) batteries.Target substrate structure is as shown in Fig. 2 (a), obtain by the following method: on the ito glass etched (as shown in Fig. 2 (b), dash area is ITO) spin coating ZnO, at 150 DEG C, heat 30min, then sample is put into glove box spin coating P3HT:ICBA and heat 10min at 150 DEG C.
Carry out performance test to obtained OPV battery, intensity of illumination is 100mW/cm
2, the mean value of various performance parameters is as shown in table 1.
| Transfer medium | V OC(V) | J SC(mA/cm 2) | FF | PCE(％) |
| Preservative film | 0.81 | 8.2 | 0.60 | 4.0 |
| PDMS | 0.80 | 7.9 | 0.56 | 3.5 |
It can thus be appreciated that, with PDMS as transfer medium transfer method compared with, the open circuit voltage of the OPV battery adopting preservative film to make as the transfer method of transfer medium, short circuit current and fill factor, curve factor all have lifting, especially short circuit current and fill factor, curve factor promote obviously, illustrate that the electric conductivity of the conductive layer that preservative film shifts is more excellent, thus significantly improve the photoelectric conversion efficiency of OPV battery.
Adopt the method for embodiment 1 and traditional PDMS as the method transfer PEDOT:PSS conductive layer of transfer medium respectively, respectively make 100 perovskite batteries.Target substrate structure is as shown in Fig. 3 (a), obtain by the following method: at 500 DEG C on the FTO glass etched (as shown in Fig. 3 (b), dash area is FTO layer) spray the fine and close TiO2 barrier layer of one deck, the mesoporous TiO of silk screen printing after sintering 30min
2, at 500 DEG C, sinter 30min, then utilize two-step method to generate calcium titanium ore bed, spin coating Spiro-oMeTAD, rotating speed is 4000r/min, and the time is 30s.
Carry out performance test to obtained perovskite battery, intensity of illumination is 100mW/cm
2, the mean value of various performance parameters is as shown in table 2.
| Transfer medium | V OC(V) | J SC(mA/cm 2) | FF | PCE(％) |
| Preservative film | 0.62 | 17.67 | 0.41 | 4.50 |
| PDMS | 0.79 | 12.90 | 0.42 | 4.30 |
It can thus be appreciated that, with PDMS as transfer medium transfer method compared with, the short circuit current lifting of the perovskite battery adopting preservative film to make as the transfer method of transfer medium clearly, illustrate that the electric conductivity of the conductive layer that preservative film shifts is more excellent, although open circuit voltage declines to some extent, the photoelectric conversion efficiency of battery still increases.
In general, the method for preservative film transferring conductive layer of the present invention is not only simple to operate, with low cost, and the conductive layer quality obtained is good, and electric conductivity is excellent, is applicable to large-scale industrial production.
Those skilled in the art will readily understand; the foregoing is only preferred embodiment of the present invention; not in order to limit the present invention, all any amendments done within the spirit and principles in the present invention, equivalent replacement and improvement etc., all should be included within protection scope of the present invention.
Claims (4)
1. a method for transferring conductive film, is characterized in that, comprises the steps:
(1) on clean substrate, cover one deck first alcohols solvent, preservative film is launched on substrate;
(2) after the first alcohols solvent volatilization completely, preservative film applies one deck water-soluble conducting material, obtains conducting film, treat that conducting film is dry, to prevent the water in conducting film, the subsurface material in target substrate is impacted;
Described water-soluble conducting material is the mixed liquor of PEDOT:PSS solution, surfactant and conduction-enhancing agent, and wherein, surfactant is 2,5,8,11-tetramethyl-5-decine-4,7-glycol, ethoxylate, 2,5,8,11-tetramethyl-6-dodecyne-5,8-glycol APEO or glycerin monostearate, conduction-enhancing agent is methyl-sulfoxide, ethylene glycol or polyvinylpyrrolidone;
(3) with the second alcohols solvent, conducting film is soaked, impel conducting film to be separated with preservative film, when the edge of conducting film can be separated with preservative film, preservative film and conducting film are taken off from substrate in the lump;
(4) preservative film being covered with conducting film is spread in target substrate, conducting film and target substrate intimate surface are fitted, takes upper strata preservative film off, conducting film is transferred in target substrate.
2. the method for transferring conductive film as claimed in claim 1, it is characterized in that, in described step (2), after the first alcohols solvent volatilization completely, before preservative film applies one deck water-soluble conducting material, UV ozone process or oxygen gas plasma process are carried out to substrate, makes preservative film have better hydrophily.
3. the method for transferring conductive film as claimed in claim 1 or 2, it is characterized in that, described first alcohols solvent and the second alcohols solvent are ethanol, methyl alcohol or isopropyl alcohol.
4. the method for transferring conductive film as claimed in claim 1 or 2, it is characterized in that, the material of described substrate is simple glass, electro-conductive glass or stainless steel.
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| CN201410305826.9A CN104064504B (en) | 2014-06-27 | 2014-06-27 | Method using preservative film to transfer conductive film |
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