CN104060288A - Novel copper strip automatic adjusting pickling line and adjusting method thereof - Google Patents
Novel copper strip automatic adjusting pickling line and adjusting method thereof Download PDFInfo
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- CN104060288A CN104060288A CN201410284630.6A CN201410284630A CN104060288A CN 104060288 A CN104060288 A CN 104060288A CN 201410284630 A CN201410284630 A CN 201410284630A CN 104060288 A CN104060288 A CN 104060288A
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Abstract
The invention discloses a novel copper strip automatic adjusting pickling line and an adjusting method, which belongs to the band production processing field. The copper strip automatic adjusting pickling line comprises an unreeling machine, a water brush machine, a drying furnace and a winder, a frequency converter is arranged on the water brush machine, a vertical pressure roller is arranged at the outlet of the water brush machine, an arc-shaped detection plate is fixed at the end portion of the vertical pressure roller; a distance detection sensor is arranged between the water brush machine and the passivation machine, and the distance detection sensor is connected to the frequency converter. The control method of the present invention is characterized in that the distance detection sensor is arranged between the water brush machine and the passivation machine, different height the vertical pressure roller at outlet of the water brush machine can be detected so that signal sources with different values can be generated, and thereby the frequency converter passes through the signal source for finely adjusting the operation frequency. The copper strip automatic adjusting pickling line and the control method reduce the operation workplace of the water brush machine and save the artificial cost, no tenseness, sprain, looseness and scratch with ground phenomena can be generated during whole line running of the copper strip.
Description
Technical field
The invention belongs to band process for processing field, more particularly, relate to a kind of novel copper strips and automatically adjust pickling line and inflation method thereof.
Background technology
Copper alloy flat wire material is mainly used in the slide fastener of clothes and case and bag etc. and makes.At present, traditional copper alloy flat wire material forming equipment comprises wire flattening mill, annealing furnace, cooling basin, pickling tank and finished product drawing machine.First copper alloy wire is transported to wire rod machine place, by circle wire flattening, become thick lenticular wire, make the blank of lenticular wire, in the process flattening, wire rod distortion is compared with large and make the lenticular wire abnormal hard rear road processing that is difficult to that becomes, the processing units loss of Qie Duihou road is serious, so guarantor's crude green body lenticular wire need be placed in to annealing furnace, it is softened to processing, the copper alloy flat wire material of annealed furnace annealing at the temperature up to 600 about degree its surface by severe oxidation, producing one deck oxide skin affects performance and the good looking appearance of product, for allowing the copper alloy flat wire materials of rear more than 600 degree of annealing cool down fast, also need to set up a larger cooling basin, after cooling, be transported to again pickling tank place copper alloy flat wire material is carried out to cleanup acid treatment, to remove its surperficial zone of oxidation, finally be transported to finished product drawing machine place, finally be drawn into finished product.In whole process work in-process by flattening, annealing, pickling multi-step process combines, and traditional pickling process is wire rod to be transported to pickling tank place carry out artificial pickling, and the lenticular wire of artificial pickling volume is heavy little, pickling is complete also to be needed to be carried to pickling tub place and carries out artificial pickling, water consumption is large, labour intensity is large, and expends time in.
Summary of the invention
the problem that 1, will solve
For the above-mentioned problems in the prior art, the invention provides a kind of novel copper strips and automatically adjust pickling line and inflation method thereof, it moves automatically by Frequency Converter Control water brush machine, without manual operation speed governing, reduce water brush machine operation station, saved cost of labor.
2, technical scheme
In order to address the above problem, the technical solution adopted in the present invention is as follows:
Novel copper strips is adjusted a pickling line automatically, comprises unreeling machine, water brush machine, stoving oven and winder, on described water brush machine, frequency transformer is installed; The exit of described water brush machine is provided with vertical pressure roller, and the end of described vertical pressure roller is fixed with circular arc check-out console; Described water brush machine, exit are provided with apart from detecting sensor, describedly apart from detecting sensor, are connected with frequency transformer.
Novel copper strips is adjusted an inflation method for pickling line automatically, while manually controlling, and the artificial given frequency transformer running frequency of input signal, frequency transformer output respective frequencies is controlled the motor M rotating speed in water brush machine; While automatically controlling, after starting the machine, copper strips drives the pressure roller that hangs down to fluctuate in wrapup procedure, described apart from detecting sensor by the hang down different heights of pressure roller of detection, the signal source that produces different sizes values, inputs to frequency transformer, and described frequency transformer regulates the running frequency of motor M by signal source.
3, beneficial effect
Than prior art, beneficial effect of the present invention is:
The present invention, by the motor speed of Frequency Converter Control water brush machine, without manual operation speed governing, has reduced water brush machine operation station, has saved cost of labor, and can guarantee that copper strips tightens and pull and crosses pine and the abrasive phenomenon in ground in whole line nothing in service.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention.
Fig. 2 is the structural representation of vertical pressure roller of the present invention.
Embodiment
Below in conjunction with specific embodiment, the present invention is further described.
As shown in Figure 1 and Figure 2, a kind of novel copper strips is adjusted pickling line automatically, comprises unreeling machine 6, water brush machine 1, stoving oven 7 and winder, on described water brush machine 1, frequency transformer 5 is installed; The exit of described water brush machine 1 is provided with the pressure roller 2 that hangs down, and the end of described vertical pressure roller 2 is fixed with circular arc check-out console; Described water brush machine 1,3 of stoving oven import carrying rollers are provided with apart from detecting sensor 4, describedly apart from detecting sensor 4, are connected with frequency transformer 5.
Novel copper strips is adjusted an inflation method for pickling line automatically, while manually controlling, and artificial given frequency transformer 5 running frequencies of input signal, frequency transformer 5 output respective frequencies are controlled the motor M rotating speed in water brush machine 1; While automatically controlling, after starting the machine, copper strips drives the pressure roller 2 that hangs down to fluctuate in wrapup procedure, described apart from detecting sensor 4 by the hang down different heights of pressure roller 2 of detection, produce the signal source of different sizes values, input to frequency transformer 5, described frequency transformer 5 is finely tuned the running frequency of motor M by signal source.When the position that copper strips detected apart from detecting sensor 4 is during to the B point skew of low spot, represent that the running speed of water brush machine 1 is too fast, frequency transformer 5 running frequencies reduce, and reduce the running speed of water brush machine 1, and copper strips A point is upward offset; When A point skew upward of the position that copper strips detected apart from detecting sensor 4, the running speed that represents water brush machine 1 is excessively slow, frequency transformer 5 running frequencies raise, increase the running speed of water brush machine 1, make copper strips to the B point skew of low spot, assurance copper strips is tightened and is pulled and cross pine and the abrasive phenomenon in ground in whole line nothing in service.
Below schematically the present invention and embodiment thereof are described, this description does not have restricted, and shown in accompanying drawing is also one of embodiments of the present invention, and actual structure is not limited to this.So, if those of ordinary skill in the art is enlightened by it, in the situation that not departing from the invention aim, without the creationary frame mode similar to this technical scheme and the embodiment of designing, all should belong to protection scope of the present invention.
Claims (2)
1. novel copper strips is adjusted a pickling line automatically, comprises unreeling machine (6), water brush machine (1), stoving oven import carrying roller (3), stoving oven (7) and winder, it is characterized in that: on described water brush machine (1), frequency transformer (5) is installed; The exit of described water brush machine (1) is provided with vertical pressure roller (2), and the end of described vertical pressure roller (2) is fixed with circular arc check-out console; Between described water brush machine (1), stoving oven import carrying roller (3), be provided with apart from detecting sensor (4), describedly apart from detecting sensor (4), be connected with frequency transformer (5).
2. a kind of novel copper strips is adjusted the inflation method of pickling line automatically according to claim 1, it is characterized in that: can realize and controlling manually and automatic control function, while manually controlling, the artificial given frequency transformer of input signal (5) running frequency, frequency transformer (5) output respective frequencies is controlled the motor M rotating speed in water brush machine (1); While automatically controlling, start the machine, copper strips drives the pressure roller (2) that hangs down to fluctuate in wrapup procedure, described apart from detecting sensor (4) by the hang down different heights of pressure roller (2) of detection, produce the signal source of different sizes values, input to frequency transformer (5), described frequency transformer (5) regulates the running frequency of motor M by signal source.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410284630.6A CN104060288B (en) | 2014-06-24 | 2014-06-24 | A kind of copper strips adjusts the method for adjustment of pickling line automatically |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410284630.6A CN104060288B (en) | 2014-06-24 | 2014-06-24 | A kind of copper strips adjusts the method for adjustment of pickling line automatically |
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| Publication Number | Publication Date |
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| CN104060288A true CN104060288A (en) | 2014-09-24 |
| CN104060288B CN104060288B (en) | 2016-08-24 |
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| CN201410284630.6A Active CN104060288B (en) | 2014-06-24 | 2014-06-24 | A kind of copper strips adjusts the method for adjustment of pickling line automatically |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108342741A (en) * | 2018-03-26 | 2018-07-31 | 郑玉祥 | A kind of method for surface treating copper foil |
| CN112499343A (en) * | 2020-12-29 | 2021-03-16 | 深圳市启阳旭科技有限公司 | A unloading cutting equipment in automation for inhaling cotton |
| CN114654796A (en) * | 2022-03-17 | 2022-06-24 | 合肥领远新材料科技有限公司 | Automatic detection equipment is carried to magnetic stripe |
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| JPS6213584A (en) * | 1985-07-10 | 1987-01-22 | Kawasaki Steel Corp | Method for controlling catenary of steel strip |
| CN101538710A (en) * | 2009-04-30 | 2009-09-23 | 杭州百木表面技术有限公司 | Method for continuously cleaning and passivating copper and copper alloy |
| CN202606370U (en) * | 2012-04-23 | 2012-12-19 | 北京星和众工设备技术股份有限公司 | System for controlling suspension degree of plate strip in drying oven on metal surface treatment production line |
| CN103785892A (en) * | 2014-01-22 | 2014-05-14 | 中国重型机械研究院股份公司 | Lateral clearance adjustment mechanism used for high precision disk shears |
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2014
- 2014-06-24 CN CN201410284630.6A patent/CN104060288B/en active Active
Patent Citations (4)
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| JPS6213584A (en) * | 1985-07-10 | 1987-01-22 | Kawasaki Steel Corp | Method for controlling catenary of steel strip |
| CN101538710A (en) * | 2009-04-30 | 2009-09-23 | 杭州百木表面技术有限公司 | Method for continuously cleaning and passivating copper and copper alloy |
| CN202606370U (en) * | 2012-04-23 | 2012-12-19 | 北京星和众工设备技术股份有限公司 | System for controlling suspension degree of plate strip in drying oven on metal surface treatment production line |
| CN103785892A (en) * | 2014-01-22 | 2014-05-14 | 中国重型机械研究院股份公司 | Lateral clearance adjustment mechanism used for high precision disk shears |
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| 王刚: "基于Profibus的酸洗线卷取机张力控制系统设计", 《中国优秀硕士学位论文全文数据库（电子期刊）》 * |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108342741A (en) * | 2018-03-26 | 2018-07-31 | 郑玉祥 | A kind of method for surface treating copper foil |
| CN112499343A (en) * | 2020-12-29 | 2021-03-16 | 深圳市启阳旭科技有限公司 | A unloading cutting equipment in automation for inhaling cotton |
| CN114654796A (en) * | 2022-03-17 | 2022-06-24 | 合肥领远新材料科技有限公司 | Automatic detection equipment is carried to magnetic stripe |
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| CN104060288B (en) | 2016-08-24 |
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Address after: 241007 Anhui province Wuhu City Jiuhua Road No. 8 Applicant after: ANHUI TRUCHUM ADVANCED MATERIALS AND TECHNOLOGY CO., LTD. Address before: 241007 Anhui province Wuhu City Jiuhua Road No. 8 Applicant before: Anhui Jingcheng Copper Co., Ltd. |
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