CN104057535A - Mold removal method for casting molding light refractory brick - Google Patents
Mold removal method for casting molding light refractory brick Download PDFInfo
- Publication number
- CN104057535A CN104057535A CN201410205314.5A CN201410205314A CN104057535A CN 104057535 A CN104057535 A CN 104057535A CN 201410205314 A CN201410205314 A CN 201410205314A CN 104057535 A CN104057535 A CN 104057535A
- Authority
- CN
- China
- Prior art keywords
- iron block
- electromagnet
- crane
- square frame
- wooden model
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000011449 brick Substances 0.000 title claims abstract description 29
- 238000000034 method Methods 0.000 title claims abstract description 23
- 238000000465 moulding Methods 0.000 title claims abstract description 14
- 238000005266 casting Methods 0.000 title claims abstract description 13
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims abstract description 72
- 229910052742 iron Inorganic materials 0.000 claims abstract description 39
- 150000002505 iron Chemical class 0.000 claims description 6
- 238000007605 air drying Methods 0.000 claims description 3
- 230000007423 decrease Effects 0.000 claims description 3
- 238000004513 sizing Methods 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 2
- 239000002023 wood Substances 0.000 description 6
- 238000010586 diagram Methods 0.000 description 4
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/0029—Moulds or moulding surfaces not covered by B28B7/0058 - B28B7/36 and B28B7/40 - B28B7/465, e.g. moulds assembled from several parts
- B28B7/0035—Moulds characterised by the way in which the sidewalls of the mould and the moulded article move with respect to each other during demoulding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/04—Discharging the shaped articles
Landscapes
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Mechanical Engineering (AREA)
- Manipulator (AREA)
Abstract
The invention discloses a mold removal method for a casting molding light refractory brick. According to the method, through putting an iron block into a wooden mold, the wooden mold is removed through the mold removal device of an electromagnet, and as a result, an automation process controlled by a circuit is realized in a mold removal process, and the production efficiency is improved greatly.
Description
Technical field
The present invention relates to the technical field of light-weight refractory brick shaping mould, particularly a kind of moulding by casting light fire brick remove die method.
Background technology
The moulding of light fire brick, to be poured in mould by castable greatly, by dry aftershaping, mould of the prior art is substantially all wood mould, is all generally while waiting refractory brick to dry in the air after a period of time basic forming, wood mould to be removed, and be all manual operation, efficiency is not high, have to be hoistedly, my unit has developed a kind of module that embeds iron block, needs now a kind of supporting with it die device that goes.
Summary of the invention
To the object of the invention is in order addressing the above problem, a kind of die method that goes of moulding by casting light fire brick to be provided.
Technical scheme of the present invention is: a kind of moulding by casting light fire brick remove die method, the method comprises mould and removes die device,
Wherein mould comprises the wooden model of plank composition itself, and described plank has been embedded in iron block, and iron block is near the upper edge of template;
Wherein go die device to comprise vertical stand, crane, crane can be along stand lifting, and is arranged on two levels fork bodies on crane, is provided with and the square frame of mold form fit between two described levels fork bodies, and this square frame is provided with several electromagnet; The position of this electromagnet is corresponding with above-mentioned iron block position;
After light fire brick cast, be positioned at above stacked brick frame, natural air drying is shaped after a period of time, carries out the demoulding after sizing;
The method comprises the steps:
A. crane rises to and the position of wooden model matched of living in along stand, and the whole die device that goes moves along fork body direction under the driving of external equipment, until fork body and square frame move to wooden model top;
B. crane declines along stand, and fork body and square frame be also along with decline, until the electromagnet on square frame and the corresponding contact of iron block on wooden model;
C. electromagnet energising, the magnetic force of electromagnet holds iron block;
D. crane rises along stand, whole counter motion of going die device edge fork body direction under the driving of external equipment, until wooden model moves to the outside of mould brick,
E. the correct position that crane falls, electromagnet power-off, wooden model departs from square frame.
Described iron block is " L " shape iron block, and this iron block is positioned at the position that plank sheathing connects, and two sides of this iron block are embedded into respectively in the termination of two adjacent plank sheathings.
The thickness requirement of inlaying iron block of described L shaped shape more than 3mm, like this guarantee in the magnetic force demoulding not leakage field to ensure enough suction.
Described electromagnet is distributed in middle part and the end on each limit of square frame.
Described electromagnet is soft electromagnet, and have magnetic in power-off in the time of energising time, magnetic disappears.
Beneficial effect of the present invention
Moulding by casting light fire brick remove die method, the iron block adding in wooden model, so just can remove wood mould by the die device that goes of electromagnet, knockout course just can be realized the automation process of circuit control, can increase substantially production efficiency.
Brief description of the drawings
Fig. 1 is that this inlays the main TV structure schematic diagram of wood mould for the light fire brick of iron block;
Fig. 2 is that this inlays the plan structure schematic diagram of wood mould for the light fire brick of iron block;
Fig. 3 is this main TV structure schematic diagram that removes die device;
Fig. 4 is this plan structure schematic diagram that removes die device;
Fig. 5 is that this removes die device and the light fire brick of the inlaying iron block structural representation of wood mould cooperating state;
In figure, 1. plank, 2. iron block, the straight iron block of 2-1., 2-2. " L " shape iron block, 101. stands, 102. cranes, 103. fork bodies, 104. square frames, 105. electromagnet, 106. brick framves.
Detailed description of the invention
Embodiment: referring to Fig. 1-5, in figure a kind of moulding by casting light fire brick remove die method, the method comprises mould and removes die device,
Wherein mould comprises the wooden model of plank composition itself, and described plank has been embedded in iron block, and iron block is near the upper edge of template;
Wherein go die device to comprise vertical stand, crane, crane can be along stand lifting, and is arranged on two levels fork bodies on crane, is provided with and the square frame of mold form fit between two described levels fork bodies, and this square frame is provided with several electromagnet; The position of this electromagnet is corresponding with above-mentioned iron block position;
After light fire brick cast, be positioned at above stacked brick frame, natural air drying is shaped after a period of time, carries out the demoulding after sizing;
The method comprises the steps:
A. crane rises to and the position of wooden model matched of living in along stand, and the whole die device that goes moves along fork body direction under the driving of external equipment, until fork body and square frame move to wooden model top;
B. crane declines along stand, and fork body and square frame be also along with decline, until the electromagnet on square frame and the corresponding contact of iron block on wooden model;
C. electromagnet energising, the magnetic force of electromagnet holds iron block;
D. crane rises along stand, whole counter motion of going die device edge fork body direction under the driving of external equipment, until wooden model moves to the outside of mould brick,
E. the correct position that crane falls, electromagnet power-off, wooden model departs from square frame.
Described iron block is " L " shape iron block, and this iron block is positioned at the position that plank sheathing connects, and two sides of this iron block are embedded into respectively in the termination of two adjacent plank sheathings.
The thickness requirement of inlaying iron block of described L shaped shape more than 3mm, like this guarantee in the magnetic force demoulding not leakage field to ensure enough suction.
Described electromagnet is distributed in middle part and the end on each limit of square frame.
Described electromagnet is soft electromagnet, and have magnetic in power-off in the time of energising time, magnetic disappears.
Claims (5)
- Moulding by casting light fire brick remove a die method, the method comprises mould and removes die device,Wherein mould comprises the wooden model of plank composition itself, and described plank has been embedded in iron block, and iron block is near the upper edge of template;Wherein go die device to comprise vertical stand, crane, crane can be along stand lifting, and is arranged on two levels fork bodies on crane, is provided with and the square frame of mold form fit between two described levels fork bodies, and this square frame is provided with several electromagnet; The position of this electromagnet is corresponding with above-mentioned iron block position;After light fire brick cast, be positioned at above stacked brick frame, natural air drying is shaped after a period of time, carries out the demoulding after sizing;The method comprises the steps:A. crane rises to and the position of wooden model matched of living in along stand, and the whole die device that goes moves along fork body direction under the driving of external equipment, until fork body and square frame move to wooden model top;B. crane declines along stand, and fork body and square frame be also along with decline, until the electromagnet on square frame and the corresponding contact of iron block on wooden model;C. electromagnet energising, the magnetic force of electromagnet holds iron block;D. crane rises along stand, whole counter motion of going die device edge fork body direction under the driving of external equipment, until wooden model moves to the outside of mould brick,E. the correct position that crane falls, electromagnet power-off, wooden model departs from square frame.
- Moulding by casting light fire brick according to claim 1 remove die method, it is characterized in that: described iron block is " L " shape iron block, this iron block is positioned at the position that plank sheathing connects, and two sides of this iron block are embedded into respectively in the termination of two adjacent plank sheathings.
- Moulding by casting light fire brick according to claim 1 remove die method, it is characterized in that: the thickness requirement of inlaying iron block of described L shaped shape more than 3mm, like this guarantee in the magnetic force demoulding not leakage field to ensure enough suction.
- Moulding by casting light fire brick according to claim 1 remove die method, it is characterized in that: described electromagnet is distributed in middle part and the end on each limit of square frame.
- Moulding by casting light fire brick according to claim 1 remove die method, it is characterized in that: described electromagnet is soft electromagnet, have magnetic in power-off in the time of energising time, magnetic disappears.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410205314.5A CN104057535B (en) | 2014-05-16 | 2014-05-16 | Moulding by casting light fire brick remove die method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410205314.5A CN104057535B (en) | 2014-05-16 | 2014-05-16 | Moulding by casting light fire brick remove die method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104057535A true CN104057535A (en) | 2014-09-24 |
| CN104057535B CN104057535B (en) | 2016-05-04 |
Family
ID=51545601
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410205314.5A Active CN104057535B (en) | 2014-05-16 | 2014-05-16 | Moulding by casting light fire brick remove die method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN104057535B (en) |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR2589762A1 (en) * | 1985-11-13 | 1987-05-15 | Sauveplane Francois | Mould element, with removable magnetic fastening, on the wall of a moulding cavity |
| CN87206691U (en) * | 1987-04-24 | 1988-01-20 | 倪世和 | Movable small-sized hollow brick shaper |
| JPH1119913A (en) * | 1997-07-01 | 1999-01-26 | Denki Kagaku Kogyo Kk | Composite sheet for manufacturing concrete product and manufacture of concrete product |
| JP2006231891A (en) * | 2005-02-26 | 2006-09-07 | Sanwa Concrete Kogyo Kk | Manufacturing method of slump concrete molding having hole utilizing electromagnet |
| CN102241064A (en) * | 2011-07-14 | 2011-11-16 | 江门天风墙体材料有限公司 | Automatic demoulding mechanism |
| CN202271432U (en) * | 2011-09-20 | 2012-06-13 | 邵经用 | Novel demoulding device |
| CN203245565U (en) * | 2013-04-10 | 2013-10-23 | 梁金喜 | Magnetic form removal mechanism |
| CN103395118A (en) * | 2013-08-21 | 2013-11-20 | 上海维宏电子科技股份有限公司 | System and method for rapidly taking out product in magnetic shoe pressing |
-
2014
- 2014-05-16 CN CN201410205314.5A patent/CN104057535B/en active Active
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR2589762A1 (en) * | 1985-11-13 | 1987-05-15 | Sauveplane Francois | Mould element, with removable magnetic fastening, on the wall of a moulding cavity |
| CN87206691U (en) * | 1987-04-24 | 1988-01-20 | 倪世和 | Movable small-sized hollow brick shaper |
| JPH1119913A (en) * | 1997-07-01 | 1999-01-26 | Denki Kagaku Kogyo Kk | Composite sheet for manufacturing concrete product and manufacture of concrete product |
| JP2006231891A (en) * | 2005-02-26 | 2006-09-07 | Sanwa Concrete Kogyo Kk | Manufacturing method of slump concrete molding having hole utilizing electromagnet |
| CN102241064A (en) * | 2011-07-14 | 2011-11-16 | 江门天风墙体材料有限公司 | Automatic demoulding mechanism |
| CN202271432U (en) * | 2011-09-20 | 2012-06-13 | 邵经用 | Novel demoulding device |
| CN203245565U (en) * | 2013-04-10 | 2013-10-23 | 梁金喜 | Magnetic form removal mechanism |
| CN103395118A (en) * | 2013-08-21 | 2013-11-20 | 上海维宏电子科技股份有限公司 | System and method for rapidly taking out product in magnetic shoe pressing |
Also Published As
| Publication number | Publication date |
|---|---|
| CN104057535B (en) | 2016-05-04 |
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| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of invention: Method of removing molds for casting lightweight refractory bricks Effective date of registration: 20231102 Granted publication date: 20160504 Pledgee: Henan Xinmi Rural Commercial Bank Co.,Ltd. Pledgor: ZHENGZHOU ORIENTAL LINING MATERIAL CO.,LTD. Registration number: Y2023980063744 |
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| PE01 | Entry into force of the registration of the contract for pledge of patent right |