A kind of clamping device of processing rigid alloy top hammer outer cone circle
Technical field
The present invention relates to hard alloy top hammer processing technique field, especially relate to a kind of clamping device of processing rigid alloy top hammer outer cone circle.
Background technology
In the synthetic industry of superhard material, hard alloy top hammer is by the critical piece of the high pressure high temperature device of static pressure method synthesis of artificial diamond, makes because it adopts carbide alloy, possesses high strength, good wearability, toughness and heat endurance.As shown in the structural representation of top hammer that Figure 20 forms by a firing product, top hammer comprises little truncated rectangular pyramids body 1, large truncated rectangular pyramids body 2 and inverted cone 3, the top of top hammer is little truncated rectangular pyramids body 1, the end face 6 of little truncated rectangular pyramids body 1 is square, the side of little truncated rectangular pyramids body 1 is four one deck tangent planes 4, and little truncated rectangular pyramids body 1 bottom is connected with large truncated rectangular pyramids body 2, and the side of large truncated rectangular pyramids body 2 is four two layers of tangent planes 5, the bottom of large truncated rectangular pyramids body 2 is connected with inverted cone 3, and one deck tangent plane 4 is not less than the inclination angle of two layers of tangent plane 5.The top hammer that forms by a firing product need be compressing through powder former, then make by sintering, the product that form by a firing also have situation about deforming, because the molding surface size precision prescribed to top hammer is high, so usually need to carry out follow-up a certain amount of metal cutting processing.At the outer cone bowlder of processing top hammer, owing to cannot normally adopting scroll chuck to position clamping, and the top hammer that forms by a firing product has profile out-of-flatness, slightly the defect such as inclination exists, therefore take into account the stability of considering the reliable clamping in location and guaranteeing to add man-hour, need to utilize profiling fixture, just can make top hammer in process, keep stable rotation, eliminate and produce displacement, loosening phenomenon.
Summary of the invention
The present invention is directed to the deficiency of existing positioning and clamping technology, technical problem to be solved is to provide a kind of clamping device of processing rigid alloy top hammer outer cone circle, it utilizes profiling fixture, can carry out clamping location accurately and reliably, make the top hammer in process keep stable rotation, avoid displacement, loosening phenomenon to occur.
The present invention makes above-mentioned technical problem be solved by the following technical programs.
A clamping device for processing rigid alloy top hammer outer cone circle, comprises chuck, cruciform joint, left top chuck and right top board, be arranged at intervals with and be mutually four grip blocks that 90 degree are circumferential symmetry at the right-hand member of left top chuck, two layers of tangent plane setting bonded to each other of the inclined-plane, inner side of grip block and top hammer, the interstitial structure keeping between grip block forms observes groove, the end on inclined-plane, inner side extends to form accommodating cavity with the level inclination that is not more than inclined-plane, inner side towards the bottom of grip block, accommodating cavity can hold the little truncated rectangular pyramids body of top hammer and keep matched in clearance, be provided with the first dovetail projection at the left end of left top chuck, the right-hand member of cruciform joint is provided with the first dovetail groove, between the first dovetail projection and the first dovetail groove, be provided with the first positioning regulating mechanism, what the first dovetail projection can radially slide by the first positioning regulating mechanism is connected on the first dovetail groove, the sliding trace of the first dovetail projection becomes 45 degree inclination angles with horizontal axis, be provided with the second dovetail projection at the left end of cruciform joint, the right-hand member of chuck is provided with the second dovetail groove, between the second dovetail projection and the second dovetail groove, be provided with the second positioning regulating mechanism, what the second dovetail projection can radially slide by the second positioning regulating mechanism is connected on the second dovetail groove, and the sliding trace of the second dovetail projection becomes 90 degree right angles with the sliding trace of the first dovetail projection, the end face that the cone bottom surface of the left end setting of right top board and the inverted cone of top hammer fits, the right-hand member of right top board arranges centre bore.
In structure as this clamping device of profiling fixture, utilize the inclined-plane, inner side of four grip blocks of left top chuck and two layers of tangent plane of top hammer to realize and fit tightly assembling, the little truncated rectangular pyramids body of top hammer is contained in accommodating cavity and does not interfere with left top chuck.And the cone bottom surface of top hammer and the realization of the left end end face of right top board fit tightly assembling.Like this by reliable fastening top hammer be clamped between left top chuck and right top board can not become flexible, be offset.The cruciform joint that passes on left of left top chuck is connected with chuck, and taper hole or scroll chuck that can flexible Application lathe coordinate clamping with chuck.Meanwhile, right top board is provided with centre bore and coordinates common realization to carry out clamping location accurately to top hammer with top on tail stock for machine tool.The observation groove arranging between grip block has four, be convenient to observe the laminating degree between two layers of tangent plane and the inclined-plane, inner side of grip block of top hammer in clamping process, be beneficial to adjustment of displacement and reach the state of fitting tightly, guarantee can keep stable rotation adding man-hour top hammer.In order to realize centering and the adjustment of displacement to top hammer working position, be provided with the first positioning regulating mechanism and the second positioning regulating mechanism.Because the product that form by a firing of top hammer have the feature of distortion, especially the intersection crest line rear between two layers of tangent plane often occurs subsiding or the bad phenomenon of pit, therefore in the first positioning regulating mechanism, the sliding trace of the first dovetail projection is become 45 degree inclination angles arrange with horizontal axis, to facilitate the follow-up machining processing to bad problem.And in the second positioning regulating mechanism, the sliding trace of the second dovetail projection is become to 90 degree right angle settings with the sliding trace of the first dovetail projection.It is required that such structure cooperatively interacts the first positioning regulating mechanism and the second positioning regulating mechanism to have realized that top hammer is carried out to adjustment of displacement.
As preferably, the first positioning regulating mechanism comprises adjusting bolt, positioning baffle, alignment pin, hold-down screw and bolt, at the openend setting table terrace of the both sides of the first dovetail groove, two positioning baffles are by the symmetrical step surface that is fixed on both sides of hold-down screw, the first dovetail projection is provided with the center screw that forms screw pair with adjusting bolt, adjusting bolt cross-under is on two positioning baffles and center screw, the end of adjusting bolt is provided with annular positioning groove, adjusting bolt is by two alignment pins rotatable being connected on positioning baffle of matching with annular positioning groove, two bolts are fastenedly connected through blind end and the first dovetail projection of the both sides of the first dovetail groove respectively.Because forming screw pair, the first dovetail projection and adjusting bolt coordinate, adjusting bolt is spacing on positioning baffle by two alignment pins, so in the time of rotation adjusting bolt, the first dovetail projection produces displacement, drive left top chuck to move simultaneously, thereby realize the adjustment of displacement that top hammer is carried out to this direction.After adjustment of displacement is determined, the blind end and the first dovetail projection that pass respectively the both sides of the first dovetail groove by two bolts are fastenedly connected the location fixation realizing the first dovetail projection.
As preferably, the second positioning regulating mechanism comprises adjusting bolt, positioning baffle, alignment pin, hold-down screw and bolt, at the openend setting table terrace of the both sides of the second dovetail groove, two positioning baffles are by the symmetrical step surface that is fixed on both sides of hold-down screw, the second dovetail projection is provided with the center screw that forms screw pair with adjusting bolt, adjusting bolt cross-under is on two positioning baffles and center screw, the end of adjusting bolt is provided with annular positioning groove, adjusting bolt is by two alignment pins rotatable being connected on positioning baffle of matching with annular positioning groove, two bolts are fastenedly connected through blind end and the second dovetail projection of the both sides of the second dovetail groove respectively.Because forming screw pair, the second dovetail projection and adjusting bolt coordinate, adjusting bolt is spacing on positioning baffle by two alignment pins, so in the time of rotation adjusting bolt, the second dovetail projection produces displacement, drive cruciform joint and left top chuck to move simultaneously, thereby realize, top hammer is carried out to the adjustment of displacement in another direction.After adjustment of displacement is determined, the blind end and the second dovetail projection that pass respectively the both sides of the second dovetail groove by two bolts are fastenedly connected the location fixation realizing the second dovetail projection.
As preferably, the right-hand member of right top board is extended with boss, and centre bore is set on boss.Simple in structure firm, be easy to make, ensure the top stability stretching in centre bore.
As preferably, on the left end end face of right top board, rubber blanket or copper backing are set.Further improve, rubber blanket or copper backing arrange three, are circumferentially and are evenly arranged.Because the cone bottom surface of the top hammer of sinter molding product has out-of-flatness, the defect such as inclination slightly, in order to ensure the stationarity in clamping and process, be provided with rubber blanket or copper backing and utilize the characteristic of its good elasticity, plastic deformation.And circumferentially evenly arrange three, come from by triangle and locate and strengthen its stability.
As preferably, the left end of chuck arranges axis hole, installs Morse taper shank on axis hole.Convenient in the enterprising luggage folder of lathe, the assembling work while being conducive to produce in batches.Further preferred structure, axis hole is step-like, the first keyway is set on the sidewall of axis hole, the second keyway matching with the first keyway is set on the outer wall of Morse taper shank, between Morse taper shank and chuck, coordinate with key and form static connection by the first keyway, the second keyway; Two screws are set on the end face of Morse taper shank, and Morse taper shank is fixed on the step of axis hole by lock-screw and packing ring.For preventing circumferential free transfer, be provided with key syndeton.In order to prevent axial float, to get loose, utilize lock-screw and packing ring to coordinate Morse taper shank is fixedly connected on the step of chuck axis hole.
Generally speaking, clamping device novel structure of the present invention, compact to design, reasonable, be easy to processing and fabricating.Handling good, easy to setup, adjustment of displacement centering, is easy to coordinate and carry out assembling work with taper hole, scroll chuck and the thimble of lathe.Effectively ensure that top hammer keeps stable rotation in process, avoided skew, loosening phenomenon to occur.
Brief description of the drawings
Fig. 1 is a kind of sectional structure schematic diagram under assembled state of the present invention;
Fig. 2 is the plan structure schematic diagram at A place in Fig. 1;
Fig. 3 is a kind of sectional structure schematic diagram of left top of the present invention chuck;
Fig. 4 is the left TV structure schematic diagram of Fig. 3;
Fig. 5 is the sectional structure schematic diagram at B-B place in Fig. 4;
Fig. 6 is the sectional structure schematic diagram at C-C place in Fig. 4;
Fig. 7 is a kind of structural representation of adjusting bolt of the present invention;
Fig. 8 is a kind of structural representation of positioning baffle of the present invention;
Fig. 9 is the left TV structure schematic diagram of Fig. 8;
Figure 10 is the plan structure schematic diagram of Fig. 9;
Figure 11 is a kind of structural representation of chuck of the present invention;
Figure 12 is the plan structure schematic diagram of Figure 11;
Figure 13 is the left TV structure schematic diagram of Figure 11;
Figure 14 is a kind of structural representation of cruciform joint of the present invention;
Figure 15 is the plan structure schematic diagram of Figure 14;
Figure 16 is a kind of structural representation of Morse taper shank of the present invention;
Figure 17 is a kind of structural representation of packing ring of the present invention;
Figure 18 is a kind of structural representation of right top board of the present invention;
Figure 19 is the plan structure schematic diagram of Figure 18;
Figure 20 is the structural representation that forms by a firing the top hammer of product.
In figure: the little truncated rectangular pyramids body of 1-, the large truncated rectangular pyramids body of 2-, 3-inverted cone, 4-one deck tangent plane, bis-layers of tangent plane of 5-, 6-end face, 7-center screw, 8-chuck, 9-cruciform joint, the left top of 10-chuck, the right top board of 11-, 12-observes groove, inclined-plane inside 13-, 14-accommodating cavity, 15-the first dovetail projection, 16-the first dovetail groove, 17-the second dovetail projection, 18-the second dovetail groove, 19-centre bore, 20-boss, 21-Morse taper shank, 22-the first keyway, 23-the second keyway, 24-lock-screw, 25-packing ring, 26-adjusting bolt, 27-positioning baffle, 28-alignment pin, 29-hold-down screw, 30-bolt, 31-annular positioning groove, 32-key, 33-grip block, 34-copper backing.
Detailed description of the invention
Below in conjunction with accompanying drawing, embodiments of the present invention are described in detail.
The structural representation of top hammer that forms by a firing product referring to Figure 20 is known, the structural design of clamping device of the present invention is the machining need in order to meet the top hammer outer cone circle in Figure 20, utilize the method for making profiling fixture, realize top hammer clamping location accurately and reliably, make it in process, keep stable rotation, avoid displacement, loosening phenomenon to occur.
As the clamping device of a kind of processing rigid alloy top hammer of Fig. 1 Fig. 2 the present invention outer cone circle with top hammer assembled state under structural representation as shown in, comprise chuck 8, cruciform joint 9, left top chuck 10 and right top board 11.The structure of left top chuck 10 is referring to shown in Fig. 3 Fig. 4, be arranged at intervals with in one end of left top chuck 10 and be mutually four grip blocks 33 that 90 degree are circumferential symmetry, the inclined-plane, inner side 13 of grip block 33 and two layers of tangent plane 5 setting bonded to each other of top hammer, the interstitial structure keeping between grip block 33 forms observes groove 12, it is 0 degree that the level inclination that can select to be not more than inclined-plane 13, inner side at the end on inclined-plane, inner side 13 extends to form the level inclination shown in accommodating cavity 14(figure towards the bottom of grip block 33), accommodating cavity 14 is used for holding the little truncated rectangular pyramids body 1 of top hammer and keeping matched in clearance.Observe the setting of groove 12 and be convenient to observe the laminating degree between two layers of tangent plane 5 and the inclined-plane, inner side 13 of grip block 33 of top hammer in clamping process, be conducive to carry out appropriate adjustment of displacement and make it reach the state fitting tightly.Shown in Fig. 5 Fig. 6, at the other end of left top chuck 10, the first dovetail projection 15 is set.Shown in Figure 14, cruciform joint 9 is provided with the first dovetail groove 16.Between the first dovetail projection 15 and the first dovetail groove 16, be provided with the first positioning regulating mechanism, what the first dovetail projection 15 can radially slide by the first positioning regulating mechanism is connected on the first dovetail groove 16, and the sliding trace of the first dovetail projection 15 becomes 45 degree inclination angles with horizontal axis.Shown in Figure 15, be provided with the second dovetail projection 17 at the left end of cruciform joint 9.Shown in Figure 11 Figure 12, chuck 8 is provided with the second dovetail groove 18.Between the second dovetail projection 17 and the second dovetail groove 18, be provided with the second positioning regulating mechanism, what the second dovetail projection 17 can radially slide by the second positioning regulating mechanism is connected on the second dovetail groove 18, and the sliding trace of the second dovetail projection 17 becomes 90 degree right angles with the sliding trace of the first dovetail projection 15.Shown in Figure 18, one end setting and the end face that the cone bottom surface of the inverted cone 3 of top hammer fits of right top board 11, arrange centre bore 19 on the other end of right top board 11.This clamp structure can effectively guarantee in process top hammer fastened be clamped in reliably between left top chuck 10 and right top board 11 can not become flexible, be offset, can keep stable rotation.
As shown in Fig. 1 Fig. 2, as a kind of embodiment of the first positioning regulating mechanism, it comprises adjusting bolt 26, positioning baffle 27, alignment pin 28, hold-down screw 29 and bolt 30.Figure 10 shows that the structural representation of positioning baffle 27 referring to Fig. 8 Fig. 9.At the openend setting table terrace of the both sides of the first dovetail groove 16, two positioning baffles 27 are by the symmetrical step surface that is fixed on both sides of hold-down screw 29.As shown in Fig. 5 Fig. 6, the first dovetail projection 15 is provided with the center screw 7 that forms screw pair with adjusting bolt 26.Adjusting bolt 26 cross-under are on two positioning baffles 27 and center screw 7.As shown in Figure 7, the end of adjusting bolt 26 is provided with annular positioning groove 31.Adjusting bolt 26 rotatable being connected on positioning baffle 27 of matching with annular positioning groove 31 by two alignment pins 28, two bolts 30 are fastenedly connected through blind end and the first dovetail projection 15 of the both sides of the first dovetail groove 16 respectively.
As shown in Fig. 1 Fig. 2, as a kind of embodiment of the second positioning regulating mechanism, it comprises adjusting bolt 26, positioning baffle 27, alignment pin 28, hold-down screw 29 and bolt 30.At the openend setting table terrace of the both sides of the second dovetail groove 18, two positioning baffles 27 are by the symmetrical step surface that is fixed on both sides of hold-down screw 29.Shown in Figure 15, the second dovetail projection 17 is provided with the center screw 7 that forms screw pair with adjusting bolt 26.Adjusting bolt 26 cross-under are on two positioning baffles 27 and center screw 7.The end of adjusting bolt 26 is provided with annular positioning groove 31, adjusting bolt 26 rotatable being connected on positioning baffle 27 of matching with annular positioning groove 31 by two alignment pins 28, two bolts 30 are fastenedly connected through blind end and the second dovetail projection 17 of the both sides of the second dovetail groove 18 respectively.
As shown in Figure 18 Figure 19, as a kind of embodiment of right top board 11, extend boss 20 is set at its right-hand member, centre bore 19 is set on boss 20, such setting is in order to ensure the top stability stretching in centre bore 19.Further improving structure, rubber blanket or copper backing 34 are set on the left end end face of right top board 11, is copper backing 34 shown in figure.Three copper backings 34 can be preferably set, and circumferentially be evenly arranged.Utilize the elasticity that rubber blanket or copper backing 34 are good, the characteristic of plastic deformation, to strengthening stability.
Carry out clamping operation for the ease of the lathe of applying in a flexible way, as another embodiment of the present invention, as shown in Figure 11 Figure 12 Figure 13, can on chuck 8, axis hole be set, shown in Fig. 1, on axis hole, install Morse taper shank 21.Further optimize structure, axis hole is set to step-like, shown in Figure 13, the first keyway 22 is set on the sidewall of axis hole, shown in Figure 16, the second keyway 23 matching with the first keyway 22 is set on the outer wall of Morse taper shank 21, between Morse taper shank 21 and chuck 8, coordinates with key 32 and form static connection by the first keyway 22, the second keyway 23.As a kind of embodiment, as shown in Figure 1, two screws can be set on the end face of Morse taper shank 21, Morse taper shank 21 is fixed on the step of axis hole by lock-screw 24 and packing ring 25, and the structure of packing ring 25 is as shown in figure 17.The phenomenon generation that this structure has effectively prevented circumferential free transfer, prevented axial float, gets loose.
The present invention is not limited to above-described embodiment; the first positioning regulating mechanism and the second positioning regulating mechanism also can adopt the embodiments such as the malformation in the middle of other known technologies or prior art; as long as adopted dovetail projection to coordinate the mode that realizes displacement regulatory function with dovetail groove, all dropped in protection scope of the present invention.And, in the middle of structure assembly, adopt chuck and cruciform joint assembly to regulate displacement, left top chuck and cruciform joint assembly simultaneously regulates the embodiment of displacement also all to drop in protection scope of the present invention.