CN104057139A - Thin-wall pipe cutting system - Google Patents

Thin-wall pipe cutting system Download PDF

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Publication number
CN104057139A
CN104057139A CN201410324463.3A CN201410324463A CN104057139A CN 104057139 A CN104057139 A CN 104057139A CN 201410324463 A CN201410324463 A CN 201410324463A CN 104057139 A CN104057139 A CN 104057139A
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CN
China
Prior art keywords
thin
wall pipe
pipe
cutterhead
wall
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Pending
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CN201410324463.3A
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Chinese (zh)
Inventor
李春霞
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Individual
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Individual
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Priority to CN201410324463.3A priority Critical patent/CN104057139A/en
Publication of CN104057139A publication Critical patent/CN104057139A/en
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Abstract

The invention discloses a thin-wall pipe cutting system and relates to the technical field of cutting. A pipe locating device of the thin-wall pipe cutting system comprises at least three air cylinders. Locating rods are driven by piston rods of the air cylinders to move so that a pipe can be clamped. When pressure sensors on the locating rods detect that a pressure value reaches a preset valve, the piston rods of the air cylinders stop moving, and therefore the pipe is located. Due to the fact that the multiple air cylinders for localization work independently and the locating pressure is controllable, even though the shape of the outer wall of the pipe is not regular, the pipe wall can not be damaged, and the thin-wall pipe is accurately located. Multiple trapezoidal grooves and reversed trapezoidal grooves are formed in the outer circumference of an installation hole of a cutter head of a cutter and distributed alternately, by the adoption of the arrangement mode, vibration of the cutter in the cutting process can be effectively reduced, and the cutting accuracy is guaranteed. Multiple heat dissipating holes for heat dissipation are further formed in the cutter head, so that the cutter head is not prone to deformation and the service life of the cutter head is effectively prolonged.

Description

A kind of thin-wall pipe diced system
Technical field
The present invention relates to Machining Technology for Cutting field, relate in particular to a kind of thin-wall pipe diced system.
Background technology
The cutting key of thin-wall pipe is to the location of pipe fitting and for the use of cutter.Existing locate mode forms clamping to pipe fitting for the contraction by slide block, because pressure is uncontrollable, when the outer wall of pipe fitting is not during rule, very easily causes the depression of tube wall.
In addition, because the wall of pipe fitting is thinner, when cutter cuts, very easily produce vibration, affect cutting accuracy.
Therefore, need badly a kind of thin-wall pipe diced system is provided, can realize the accurate location of thin-wall pipe and stable cutting.
Summary of the invention
One object of the present invention is to propose a kind of can accurately location and the stable thin-wall pipe diced system cutting thin-wall pipe realization.
A further object of the present invention is the thin-wall pipe diced system that proposes a kind of reliable in structure.
For reaching this object, the present invention by the following technical solutions:
A thin-wall pipe diced system, described system comprises bearing and is arranged at pipe fitting positioning device on described bearing, cutter sweep and for driving the dynamical system of described cutter sweep;
Described pipe fitting positioning device comprises support and is fixed at least three cylinders on described support, described at least three cylinders are along the circumferential direction uniform, on the piston rod of described cylinder, be fixed with backstay, on described backstay, be also provided with the pressure sensor to pipe fitting pressure for detection of described backstay;
Described cutter sweep comprises support column and the rotating cutting knife being arranged on described support column, and described cutting knife is plate-like, and described cutting knife and described at least three cylinder place plane parallel;
Described cutting knife comprises cutterhead, described cutterhead outer edge has blade, described cutterhead middle part has installing hole, in the periphery of described installing hole, along the circumferential direction have a plurality of dovetail grooves and a plurality of inverted trapezoidal groove, described dovetail groove and described inverted trapezoidal groove are spaced apart, also have a plurality of louvres on described cutterhead;
Described dynamical system comprises the first drive unit that the described cutter sweep of driving moves up and down and the second drive unit that drives described support column to rotate.
Preferably, the end of described backstay is provided with ball.
Preferably, along the circumferential direction have a plurality of stress grooves on described cutterhead, described louvre is opened on the bottom surface of described stress groove.
Preferably, on the two side of described dovetail groove and described inverted trapezoidal groove all to the projecting inward reinforced sheet that is provided with.
Preferably, described reinforced sheet is rectangular, semicircle or trapezoidal.
Preferably, described the first drive unit is line slideway.
Preferably, described the second drive unit is the motor with reduction box.
Beneficial effect of the present invention is:
The pipe fitting positioning device of thin-wall pipe diced system provided by the invention comprises at least three cylinders, thereby drive backstay motion to form clamping to pipe fitting by cylinder piston rod, when the pressure that the pressure sensor on backstay detects arrives predetermined value, the piston rod stop motion of cylinder, complete location, because a plurality of cylinders for locating work alone, and the pressure of location is controlled, even if the outer wall shape of pipe fitting is rule not, can not cause damage to tube wall, realize the accurate location of thin-wall pipe yet;
Installing hole periphery at cutting knife cutterhead has a plurality of dovetail grooves and inverted trapezoidal groove, and dovetail groove and inverted trapezoidal groove spaced apart, adopt this setup can effectively alleviate the vibration of cutting knife when cutting, guarantee cutting accuracy;
On cutterhead, also have a plurality of louvres for dispelling the heat, make cutterhead not yielding, effectively extend the service life of cutterhead.
Accompanying drawing explanation
Fig. 1 is the structural representation of the thin-wall pipe diced system that provides of the embodiment of the present invention one;
Fig. 2 is the structural representation of the pipe fitting positioning device that provides of the embodiment of the present invention one;
Fig. 3 is the structural representation of the cutterhead that provides of the embodiment of the present invention one;
Fig. 4 is the structural representation of the cutterhead that provides of the embodiment of the present invention two;
Fig. 5 is the structural representation of the cutterhead that provides of the embodiment of the present invention three.
In figure, 1, bearing; 2, pipe fitting positioning device; 21, support; 22, cylinder; 23, backstay; 24, pressure sensor; 25, ball; 3, cutter sweep; 31, support column; 32, cutting knife; 321, cutterhead; 322, blade; 323, installing hole; 324, dovetail groove; 325, inverted trapezoidal groove; 326, louvre; 327, stress groove; 328, reinforced sheet; 4, dynamical system.
The specific embodiment
Below in conjunction with accompanying drawing and by the specific embodiment, further illustrate technical scheme of the present invention.
Embodiment mono-:
The present embodiment provides a kind of thin-wall pipe diced system, and as shown in Figure 1 to Figure 3, this thin-wall pipe diced system comprises bearing 1 and is arranged at pipe fitting positioning device 2 on bearing 1, cutter sweep 3 and for driving the dynamical system 4 of cutter sweep 3.
Pipe fitting positioning device 2 comprises support 21 and is fixed on four cylinders 22 on support 21, four cylinders 22 are along the circumferential direction uniform, on the piston rod of cylinder 22, be fixed with backstay 23, on backstay 23, be also provided with the pressure sensor 24 for detection of 23 pairs of pipe fitting pressure of backstay.
Cutter sweep 3 comprises support column 31 and the rotating cutting knife 32 being arranged on support column 31, and cutting knife 32 is plate-like, and cutting knife 32 and four cylinder 22 place plane parallel.Cutting knife 32 comprises cutterhead 321, cutterhead 321 outer edges have blade 322, cutterhead 321 middle parts have installing hole 323, in the periphery of installing hole 323, along the circumferential direction have three dovetail grooves 324 and three inverted trapezoidal grooves 325, dovetail groove 324 and inverted trapezoidal groove 325 are spaced apart, also have a plurality of louvres 326 on cutterhead 321.
Dynamical system 4 comprises the first drive unit that driving cutter sweep 3 moves up and down and the second drive unit that drives support column 31 to rotate.
As a kind of optimal way, the end of backstay 23 is provided with ball 25.
As a kind of optimal way, the first drive unit is line slideway.
As a kind of optimal way, the second drive unit is the motor with reduction box.
Wherein, the quantity of cylinder is not limited to four, can realize reliable positioning instant can, preferable range is 3 to 6; The quantity of dovetail groove and inverted trapezoidal groove is also not limited to three, can reach the effect of alleviating vibration.
The pipe fitting positioning device 2 of the thin-wall pipe diced system that the present embodiment provides comprises at least three cylinders 22, thereby drive backstay 23 motions to form clamping to pipe fitting by cylinder 22 piston rods, when the pressure that the pressure sensor 24 on backstay 23 detects arrives predetermined value, the piston rod stop motion of cylinder 22, complete location, because a plurality of cylinders 22 for locating work alone, and the pressure of location is controlled, even if the outer wall shape of pipe fitting is rule not, can not cause damage to tube wall, realize the accurate location of thin-wall pipe yet.Installing hole 323 peripheries at cutting knife cutterhead 321 have a plurality of dovetail grooves 324 and inverted trapezoidal 325 grooves, and dovetail groove 324 and inverted trapezoidal groove 325 spaced apart, adopt this setup can effectively alleviate the vibration of cutting knife 32 when cutting, guarantee cutting accuracy.On cutterhead 321, also have a plurality of louvres 326 for dispelling the heat, make cutterhead 321 not yielding, effectively extend the service life of cutterhead 321.
Embodiment bis-:
The present embodiment provides a kind of thin-wall pipe diced system, and its structure and embodiment mono-are basic identical, comprises bearing and is arranged at pipe fitting positioning device on bearing, cutter sweep and for driving the dynamical system of cutter sweep.
Difference is, as shown in Figure 4, along the circumferential direction has a plurality of stress grooves 327 on the present embodiment cutterhead 321, and louvre 326 is opened on the bottom surface of stress groove 327.Stress groove 327 the further working strength of strengthening cutting knife 32 is set.
Embodiment tri-:
The present embodiment provides a kind of thin-wall pipe diced system, and its structure and embodiment bis-are basic identical, comprises bearing and is arranged at pipe fitting positioning device on bearing, cutter sweep and for driving the dynamical system of cutter sweep.
Difference is, as shown in Figure 5, the present embodiment on the two side of dovetail groove 324 and inverted trapezoidal groove 325 all to the projecting inward reinforced sheet 328 that is provided with.The shape of reinforced sheet 328 is not limit, and can be rectangle, semicircle or trapezoidal.Reinforced sheet 328 the further working strength of strengthening cutting knife 32 is set.
Know-why of the present invention has below been described in conjunction with specific embodiments.These are described is in order to explain principle of the present invention, and can not be interpreted as by any way limiting the scope of the invention.Explanation based on herein, those skilled in the art does not need to pay performing creative labour can associate other specific embodiment of the present invention, within these modes all will fall into protection scope of the present invention.

Claims (7)

1. a thin-wall pipe diced system, is characterized in that: described system comprises bearing (1) and is arranged at pipe fitting positioning device (2) on described bearing (1), cutter sweep (3) and for driving the dynamical system (4) of described cutter sweep (3);
Described pipe fitting positioning device (2) comprises support (21) and is fixed at least three cylinders (22) on described support (21), described at least three cylinders (22) are along the circumferential direction uniform, on the piston rod of described cylinder (22), be fixed with backstay (23), on described backstay (23), be also provided with for detection of described backstay (23) the pressure sensor of pipe fitting pressure (24);
Described cutter sweep (3) comprises support column (31) and the rotating cutting knife (32) being arranged on described support column (31), and described cutting knife (32) is plate-like, and described cutting knife (32) and described at least three cylinders (22) place plane parallel;
Described cutting knife (32) comprises cutterhead (321), described cutterhead (321) outer edge has blade (322), described cutterhead (321) middle part has installing hole (323), in the periphery of described installing hole (323), along the circumferential direction have a plurality of dovetail grooves (324) and a plurality of inverted trapezoidal groove (325), described dovetail groove (324) and described inverted trapezoidal groove (325) are spaced apart, also have a plurality of louvres (326) on described cutterhead (321);
Described dynamical system (4) comprises the first drive unit that the described cutter sweep of driving (3) moves up and down and the second drive unit that drives described support column (31) to rotate.
2. a kind of thin-wall pipe diced system according to claim 1, is characterized in that: the end of described backstay (23) is provided with ball (25).
3. a kind of thin-wall pipe diced system according to claim 1, is characterized in that: on described cutterhead (321), along the circumferential direction have a plurality of stress grooves (327), described louvre (326) is opened on the bottom surface of described stress groove (327).
4. a kind of thin-wall pipe diced system according to claim 1, is characterized in that: on the two side of described dovetail groove (324) and described inverted trapezoidal groove (325) all to the projecting inward reinforced sheet (328) that is provided with.
5. a kind of thin-wall pipe diced system according to claim 4, is characterized in that: described reinforced sheet (328) is rectangular, semicircle or trapezoidal.
6. a kind of thin-wall pipe diced system according to claim 1, is characterized in that: described the first drive unit is line slideway.
7. a kind of thin-wall pipe diced system according to claim 1, is characterized in that: described the second drive unit is the motor with reduction box.
CN201410324463.3A 2014-07-09 2014-07-09 Thin-wall pipe cutting system Pending CN104057139A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201410324463.3A CN104057139A (en) 2014-07-09 2014-07-09 Thin-wall pipe cutting system

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201410324463.3A CN104057139A (en) 2014-07-09 2014-07-09 Thin-wall pipe cutting system

Publications (1)

Publication Number Publication Date
CN104057139A true CN104057139A (en) 2014-09-24

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CN201410324463.3A Pending CN104057139A (en) 2014-07-09 2014-07-09 Thin-wall pipe cutting system

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108080728A (en) * 2017-12-26 2018-05-29 苏州贝尔纳德铁路设备有限公司 A kind of railroad sawing machine high temperature resistant saw blade and preparation method thereof
CN113001371A (en) * 2021-03-18 2021-06-22 重庆顺宏机械有限公司 Device is cut out to energy-saving accurate pipe fitting production volume based on intelligence is made
CN114346295A (en) * 2022-02-08 2022-04-15 烟台杰瑞石油装备技术有限公司 Pipeline cutting device and control method thereof

Citations (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2006130646A (en) * 2004-10-08 2006-05-25 Showa Denko Kk Method and device for manufacturing pipe
CN200963840Y (en) * 2006-09-28 2007-10-24 新疆屯河节水科技有限公司 Pipe cutting machine clamp
CN101456189A (en) * 2008-06-25 2009-06-17 赵远龙 Cutting system
CN202114337U (en) * 2011-05-06 2012-01-18 刘宗明 Full-automatic round tube cutting machine
CN202137443U (en) * 2011-06-14 2012-02-08 湖州高林不锈钢管制造有限公司 Transversely feeding cutter
CN202461659U (en) * 2012-04-11 2012-10-03 广东宏光实业有限公司 Safe and high-efficient extrusion cutting-off thin-wall pipe cutter
CN202461656U (en) * 2012-02-03 2012-10-03 广东联塑机器制造有限公司 Chipless cutter for tubes
CN202701480U (en) * 2012-07-19 2013-01-30 湖州新兴汽车部件有限公司 Short pipe cutting machine
CN202934180U (en) * 2012-12-07 2013-05-15 嘉兴永信精密钢管有限公司 Crumb-free cutting device of circular steel tube
CN203390306U (en) * 2013-07-09 2014-01-15 浙江金博工具有限公司 Circular saw web
CN203409338U (en) * 2013-06-18 2014-01-29 全椒县新华机械有限责任公司 Steel pipe-cutting machine
CN103624316A (en) * 2012-08-21 2014-03-12 宁波康润机械科技有限公司 Novel pipe cutting machine
CN103862095A (en) * 2012-12-13 2014-06-18 谭美俊 Simple stainless steel tube cutting machine
CN203992594U (en) * 2014-07-09 2014-12-10 李春霞 A kind of thin-wall pipe diced system

Patent Citations (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2006130646A (en) * 2004-10-08 2006-05-25 Showa Denko Kk Method and device for manufacturing pipe
CN200963840Y (en) * 2006-09-28 2007-10-24 新疆屯河节水科技有限公司 Pipe cutting machine clamp
CN101456189A (en) * 2008-06-25 2009-06-17 赵远龙 Cutting system
CN202114337U (en) * 2011-05-06 2012-01-18 刘宗明 Full-automatic round tube cutting machine
CN202137443U (en) * 2011-06-14 2012-02-08 湖州高林不锈钢管制造有限公司 Transversely feeding cutter
CN202461656U (en) * 2012-02-03 2012-10-03 广东联塑机器制造有限公司 Chipless cutter for tubes
CN202461659U (en) * 2012-04-11 2012-10-03 广东宏光实业有限公司 Safe and high-efficient extrusion cutting-off thin-wall pipe cutter
CN202701480U (en) * 2012-07-19 2013-01-30 湖州新兴汽车部件有限公司 Short pipe cutting machine
CN103624316A (en) * 2012-08-21 2014-03-12 宁波康润机械科技有限公司 Novel pipe cutting machine
CN202934180U (en) * 2012-12-07 2013-05-15 嘉兴永信精密钢管有限公司 Crumb-free cutting device of circular steel tube
CN103862095A (en) * 2012-12-13 2014-06-18 谭美俊 Simple stainless steel tube cutting machine
CN203409338U (en) * 2013-06-18 2014-01-29 全椒县新华机械有限责任公司 Steel pipe-cutting machine
CN203390306U (en) * 2013-07-09 2014-01-15 浙江金博工具有限公司 Circular saw web
CN203992594U (en) * 2014-07-09 2014-12-10 李春霞 A kind of thin-wall pipe diced system

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108080728A (en) * 2017-12-26 2018-05-29 苏州贝尔纳德铁路设备有限公司 A kind of railroad sawing machine high temperature resistant saw blade and preparation method thereof
CN113001371A (en) * 2021-03-18 2021-06-22 重庆顺宏机械有限公司 Device is cut out to energy-saving accurate pipe fitting production volume based on intelligence is made
CN113001371B (en) * 2021-03-18 2022-01-18 重庆顺宏机械有限公司 Device is cut out to energy-saving accurate pipe fitting production volume based on intelligence is made
CN114346295A (en) * 2022-02-08 2022-04-15 烟台杰瑞石油装备技术有限公司 Pipeline cutting device and control method thereof

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Application publication date: 20140924