CN104051118A - Coil framework and expansion valve coil - Google Patents

Coil framework and expansion valve coil Download PDF

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Publication number
CN104051118A
CN104051118A CN201410270024.9A CN201410270024A CN104051118A CN 104051118 A CN104051118 A CN 104051118A CN 201410270024 A CN201410270024 A CN 201410270024A CN 104051118 A CN104051118 A CN 104051118A
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CN
China
Prior art keywords
pointed shape
sealed muscle
shape sealed
interface portion
seal bead
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Application number
CN201410270024.9A
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Chinese (zh)
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CN104051118B (en
Inventor
李伟
李上军
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Jin Minhui Locomotive Component Co Ltd Of Fuding City
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Jin Minhui Locomotive Component Co Ltd Of Fuding City
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Priority to CN201410270024.9A priority Critical patent/CN104051118B/en
Publication of CN104051118A publication Critical patent/CN104051118A/en
Application granted granted Critical
Publication of CN104051118B publication Critical patent/CN104051118B/en
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Abstract

The invention provides a coil framework and an expansion valve coil. The coil framework comprises a body, a first sharp-corner-shaped sealing rib, a framework interface part, a sealing convex rib and a second sharp-corner-shaped sealing rib, wherein the body is provided with an upper edge and a lower edge which are in parallel arrangement, the upper edge is provided with a first groove, the lower edge is provided with a second groove and a third groove, the first sharp-corner-shaped sealing rib is arranged on the upper edge in an encircling manner, one side, facing the lower edge, of the first sharp-corner-shaped sealing rib protrudes, the first groove is adjacent to the inner side of the first sharp-corner-shaped sealing rib, the sealing convex rib is arranged at the joint of the framework interface part and the lower edge, one side, close to the framework interface part, of the sealing convex rib is an inclined surface, the third groove is adjacent to one side of the sealing convex rib, one side, facing the upper edge, of the second sharp-corner-shaped sealing rib protrudes, and the second groove is adjacent to the inner side of the second sharp-corner-shaped sealing rib. The problem that an enameled wire is subjected to impact force is solved through the improved coil framework, so that the coil quality is improved, and extra cost does not need to be added.

Description

Coil rack and expansion valve coil
Technical field
The present invention relates to a kind of loop construction, relate in particular to a kind of coil rack and expansion valve coil.
Background technology
On air-conditioning, being used for the electric expansion valve of adjusting refrigerant flow rate comprises a valve part and an expansion valve coil.The needle opening degree that coil electricity produces in magnetic drive valve part is controlled the flow of cold-producing medium, thereby reaches the effect of controlling temperature.
Figure 1 shows that the assembly flow charts of expansion valve coil in prior art.Upper and lower two coil rack a have respectively skeleton interface portion (Fig. 1 only draws a coil rack).Bending (as shown in c in Fig. 1) after contact pin b is inserted on skeleton interface.On coil rack a, be wound with enamelled wire, the end of a thread of enamelled wire and contact pin b carry out soldering (as shown in d in Fig. 1) in 500 ℃ of left and right, thereby form upper and lower two coiling groups.In the middle of two coiling groups, accompany two stator plate e, thereby form stator module g.After stator module injection moulding, forming coil component h(Fig. 1 coil parts h is cutaway view), form expansion valve coil together with the stator casing f of coil block h and two magnetic conductions.
Figure 2 shows that the cutaway view of Fig. 1 coil assembly h when assembling.As shown in Figure 2, consider that coil is under the state colding and heat succeed each other, to carry out work, thereby cause coil failure for avoiding condensed water to be penetrated into coil inside, the improvement that prior art is carried out coil rack is as shown in A in Fig. 2.What consider more due to prior art is the sealing after coil rack marginal portion and encapsulating material merge, thereby to improve be to be all positioned at the end face that skeleton outside contacts with encapsulating material for it.Particularly, the convex tendon of coil rack and groove are located at upper surface and the lower surface of whole coil rack.
Yet those skilled in the art has ignored the problem of impulsive force in pressure injection process always.Particularly, existing expansion valve coil adopts thermoplasticity PBT material or performance suitable filler with it mostly, with pressure injection process filling on coil rack a.Owing to being wound with enamelled wire i on coil rack a, in pressure injection process, filler can form and impact enamelled wire i.The shock point of filler is as shown in B in Fig. 2.The phenomenons such as the impact in pressure injection process may cause that enameled wire coat is impaired, local pyrexia, broken string, temperature rise are too high, electromagnetic interference, step-out, thus quality and the production cost of coil affected.Due to those skilled in the art's technology prejudice, for solving impulsive force problem, what those skilled in the art considered is all to improve on enamelled wire.Some producers are used the mode isolation lacquer envelope curve that is wound around heat resistanceheat resistant insulating tape, and to reduce high temperature plastics for the impact of enamelled wire, but effect is not remarkable, has brought higher process costs simultaneously.
Summary of the invention
The present invention is in order to overcome the deficiencies in the prior art, provides a kind of and can effectively reduce enamelled wire the produced damage that is hit, and improves coil quality, and without the coil rack and the expansion valve coil that increase any extra cost.
In order to realize an object of the present invention, the invention provides a kind of coil rack and comprise body, the first pointed shape sealed muscle, skeleton interface portion, seal bead and the second pointed shape sealed muscle.Body has top edge and the lower limb be arrangeding in parallel, and top edge has the first groove, and lower limb has the second groove and the 3rd groove.The first pointed shape sealed muscle is around being arranged at top edge, the first pointed shape sealed muscle is towards lower limb one side projection, the tip height of the first pointed shape sealed muscle is no more than the face down apparent height at edge of top edge, and the first groove adjoins the inner side of the first pointed shape sealed muscle.Skeleton interface portion portion connects lower limb.Seal bead is located at the junction of skeleton interface portion and lower limb, and seal bead is inclined-plane near a side of skeleton interface portion, and the 3rd groove adjoins the side that seal bead deviates from skeleton interface portion, and seal bead is towards a side projection that deviates from top edge.The second pointed shape sealed muscle is located at not connecting framework interface portion place of lower limb, the second pointed shape sealed muscle is towards top edge one side projection, the tip height of the second pointed shape sealed muscle is no more than lower limb towards the apparent height of top edge, and the second groove adjoins the inner side of the second pointed shape sealed muscle.
In one embodiment of the invention, body, the first pointed shape sealed muscle, the second pointed shape sealed muscle and seal bead adopt the thermoplastic identical with plasticity PBT material to make.
In one embodiment of the invention, seal bead is 70 ° near the ramp angles on the inclined-plane of skeleton interface portion.
In one embodiment of the invention, the side that seal bead deviates from skeleton interface portion is vertical plane.
In one embodiment of the invention, seal bead is wedge shape.
In order to realize another object of the present invention, the present invention also provides a kind of expansion valve coil to comprise two coil racks, enamelled wire, a plurality of contact pin, two stator plates and stator casing.Coil rack comprises body, the first pointed shape sealed muscle, skeleton interface portion, seal bead and the second pointed shape sealed muscle.Body has top edge and the lower limb be arrangeding in parallel, and top edge has the first groove, and lower limb has the second groove and the 3rd groove.The first pointed shape sealed muscle is around being arranged at top edge, the first pointed shape sealed muscle is towards lower limb one side projection, the tip height of the first pointed shape sealed muscle is no more than the face down apparent height at edge of top edge, and the first groove adjoins the inner side of the first pointed shape sealed muscle.Skeleton interface portion connects lower limb.Seal bead is located at the junction of skeleton interface portion and lower limb, and seal bead is inclined-plane near a side of skeleton interface portion, and the 3rd groove adjoins the side that seal bead deviates from skeleton interface portion, and seal bead is towards a side projection that deviates from top edge.The second pointed shape sealed muscle is located at not connecting framework interface portion place of lower limb, the second pointed shape sealed muscle is towards top edge one side projection, the tip height of the second pointed shape sealed muscle is no more than lower limb towards the apparent height of top edge, and the second groove adjoins the inner side of the second pointed shape sealed muscle.Enamelled wire is wound on two coil racks.A plurality of contact pins are inserted in skeleton interface portion and weld with the end of a thread of enamelled wire.Two stator plates are located in two coil racks.Stator casing is coated two coil racks, enamelled wire and two stator plates.
In one embodiment of the invention, body, the first pointed shape sealed muscle, the second pointed shape sealed muscle and seal bead adopt the thermoplastic identical with plasticity PBT material to make.
In one embodiment of the invention, seal bead is 70 ° near the ramp angles on the inclined-plane of skeleton interface portion.
In one embodiment of the invention, the side that seal bead deviates from skeleton interface portion is vertical plane.
In one embodiment of the invention, seal bead is wedge shape.
It is only the technology prejudice of waterproof action that the present invention has overcome in conventional art for solving that the enamelled wire power that withstands shocks only improves enamelled wire and improve coil rack, has adopted the thinking of innovation, by improvement coil rack, goes to solve the be hit problem of power of enamelled wire.First, second pointed shape sealed muscle of coil rack protrusions of the present invention and seal bead guiding filler, first, second, and third groove impact-absorbing power.In view of the fast feature of plastic material crystallization rate, after the buffering of first, second, and third groove, will effectively reduce the damage to enameled wire coat of the high temperature that brings when plastic material is filled, thereby improve coil quality, and without increasing any extra cost.In addition, seal bead and first, second pointed shape sealed muscle have good water-tight performance, improve the electrical insulation properties of product.
For above and other objects of the present invention, feature and advantage can be become apparent, preferred embodiment cited below particularly, and coordinate accompanying drawing, be described in detail below.
Accompanying drawing explanation
Figure 1 shows that the assembly flow charts of expansion valve coil in prior art.
Figure 2 shows that the cutaway view of Fig. 1 coil assembly when assembling.
Figure 3 shows that the cutaway view of coil rack provided by the invention.
Figure 4 shows that the enlarged diagram at circle C place in Fig. 3.
Figure 5 shows that the enlarged diagram at circle D place in Fig. 3.
Figure 6 shows that the cutaway view of expansion valve coil provided by the invention when assembling.
Figure 7 shows that the enlarged diagram at circle E place in Fig. 6.
Figure 8 shows that the enlarged diagram at circle F place in Fig. 6.
Embodiment
Figure 3 shows that the cutaway view of coil rack provided by the invention.Figure 4 shows that the enlarged diagram at circle C place in Fig. 3.Figure 5 shows that the enlarged diagram at circle D place in Fig. 3.Please also refer to Fig. 3 to Fig. 5.
The invention provides a kind of coil rack and comprise body 1, the first pointed shape sealed muscle 2, skeleton interface portion 3, seal bead 4 and the second pointed shape sealed muscle 5.Body 1 has top edge 11 and the lower limb 12 be arrangeding in parallel.Top edge 11 has the first groove 111, and lower limb 12 has the second groove 121 and the 3rd groove 122.
The first pointed shape sealed muscle 2 is around being arranged at top edge 11, the first pointed shape sealed muscles 2 towards lower limb 12 1 sides projections, and the tip height h1 of the first pointed shape sealed muscle 2 is no more than the face down apparent height h2 at edge of top edge 11.By this set, in the process of enamelled wire winding around skeleton, enamelled wire can be avoided the tip of the first pointed shape sealed muscle 2 smoothly, avoids damaging enamelled wire.The first groove 111 adjoins the inner side of the first pointed shape sealed muscle 2.
Skeleton interface portion 3 connects lower limb 12.In Fig. 3, skeleton interface portion 3 connects the right side of lower limb 12.
Seal bead 4 is located at the junction of skeleton interface portion 3 and lower limb 12, is right side in Fig. 3.Seal bead 4 is that inclined-plane 41, the three grooves 122 adjoin the side that seal bead 4 deviates from skeleton interface portion 3 near a side of skeleton interface portion 3, and seal bead 4 is towards a side projection that deviates from top edge 11.Because inclined-plane 41 has constant slope, filler 41 impacts the 3rd groove 122 to inner side along inclined-plane, outside, and in inner side, the 3rd groove 122 forms high-temperature areas, effectively melts seal bead 4, reaches waterproof effect.
In the present embodiment, the side that seal bead 4 deviates from skeleton interface portion 3 is vertical plane 42, the die sinking requirement while being convenient to manufacture by this set.In the present embodiment, seal bead 4 is 70 ° near the ramp angles on the inclined-plane 41 of skeleton interface portion 3.This angle is according to calculating, and under this angle, filler 41 flows along inclined-plane, and shock point just, in the 3rd groove 122, reaches the optimum efficiency of impact-absorbing power.In the present embodiment, seal bead is wedge shape.Yet the present invention is not limited in any way the shape of seal bead.In other embodiment, seal bead also can be pointed (triangle), and the side that seal bead 4 deviates from skeleton interface portion 3 is also inclined-plane, as long as guarantee that seal bead 4 is inclined-plane 41 near a side of skeleton interface portion 3.
The second pointed shape sealed muscle 5 is located at not connecting framework interface portion 3 places of lower limb 12, is left side in Fig. 3.In other embodiment, the second pointed shape sealed muscle 5 is not only arranged at not connecting framework interface portion 3 places of lower limb 12, can also be arranged at the junction of skeleton interface portion 3 and lower limb 12.In other words, the second pointed shape sealed muscle 5 can be around being arranged at lower limb.Consider the mechanical strength that improves lower limb 12 and skeleton interface portion 3 junctions, preferably, the second pointed shape sealed muscle 5 is only located at not connecting framework interface portion 3 places of lower limb 12.The second pointed shape sealed muscle 5 is towards top edge 11 1 side projections, and the tip height of the second pointed shape sealed muscle 5 is no more than lower limb towards the apparent height of top edge 11.By this set, in the process of enamelled wire winding around skeleton, enamelled wire can be avoided the tip of the second pointed shape sealed muscle 5 smoothly, avoids damaging enamelled wire.The second groove 121 adjoins the inner side of the second pointed shape sealed muscle 5.
In Fig. 3, the first pointed shape sealed muscle 2 and seal bead 4 are towards lower convexity, and the second pointed shape sealed muscle 5 is towards projection.The setting position of all pointed shape sealed muscles 2,5 of the present invention and seal bead 4 is that filler can produce to enamelled wire the place of impulsive force, to guarantee effectively impact-absorbing power of all grooves 111,121,122.
The wedge angle of the first pointed shape sealed muscle 2 and the second pointed shape sealed muscle 5 is by constant slope design, and filler Yan Liao road is impacted to the first groove 111 and the second groove 121.By the first pointed shape sealed muscle 2 and the second pointed shape sealed muscle 5 are set to pointed shape, in injection moulding process, high temperature filler easily merges wedge angle herein, thereby reaches the waterproof action of coil rack.
In one embodiment of the invention, body 1, the first pointed shape sealed muscle 2, seal bead 4 and the second pointed shape sealed muscle 5 adopt and plasticity PBT(polybutylene terephthalate (PBT)s) thermoplastic that material is identical makes.
Figure 6 shows that the cutaway view of expansion valve coil provided by the invention when assembling.Figure 7 shows that the enlarged diagram at circle E place in Fig. 6.Figure 8 shows that the enlarged diagram at circle F place in Fig. 6.Please also refer to Fig. 6 to Fig. 8.
The present invention also provides a kind of expansion valve coil to comprise two coil rack a ', enamelled wire i ', a plurality of contact pin b ', two stator plate e ' and stator casing (not shown).Coil rack a ' as mentioned above, repeats no more.Enamelled wire i ' is wound on two coil rack a '.A plurality of contact pin b ' are inserted in skeleton interface portion and weld with the end of a thread of enamelled wire i '.Two stator plate e ' are located in two coil rack a '.Coated two coil rack a ', the enamelled wire i ' of stator casing and two stator plate e '.
Expansion valve coil provided by the invention is when pressure injection, filler shock point can be due to the guiding on inclined-plane in the first pointed shape sealed muscle 2, the second pointed shape sealed muscle 5 and seal bead 4, and shock point is transferred to the first groove 111, in the second groove 121 and the 3rd groove 122 (as circle in Fig. 7 and Fig. 8 indicates), thereby effectively absorb the impulsive force that filler produces.
In sum, the present invention has overcome in conventional art for the solution enamelled wire power that withstands shocks is only improved enamelled wire and improvement coil rack is only the technology prejudice of waterproof action, adopt the thinking of innovation, by improving coil rack, gone to solve the be hit problem of power of enamelled wire.First, second pointed shape sealed muscle of coil rack protrusions of the present invention and seal bead guiding filler, first, second, and third groove has impact-absorbing power.In view of the fast feature of plastic material crystallization rate, after the buffering of first, second, and third groove, will effectively reduce the damage to enameled wire coat of the high temperature that brings when plastic material is filled, thereby improve coil quality, and without increasing any extra cost.In addition, seal bead and first, second pointed shape sealed muscle have good water-tight performance, improve the electrical insulation properties of product.
Although the present invention is disclosed as above by preferred embodiment; yet not in order to limit the present invention, anyly know this skill person, without departing from the spirit and scope of the present invention; can do a little change and retouching, so protection scope of the present invention is when being as the criterion depending on claims scope required for protection.

Claims (10)

1. a coil rack, is characterized in that, comprising:
Body, has the top edge and the lower limb that be arranged in parallel, and described top edge has the first groove, and described lower limb has the second groove and the 3rd groove;
The first pointed shape sealed muscle, around being arranged at top edge, described the first pointed shape sealed muscle is towards lower limb one side projection, the tip height of described the first pointed shape sealed muscle is no more than the face down apparent height at edge of top edge, and described the first groove adjoins the inner side of described the first pointed shape sealed muscle;
Skeleton interface portion, connects described lower limb;
Seal bead, be located at the junction of described skeleton interface portion and lower limb, seal bead is inclined-plane near a side of skeleton interface portion, and described the 3rd groove adjoins the side that described seal bead deviates from skeleton interface portion, and described seal bead is towards a side projection that deviates from top edge;
The second pointed shape sealed muscle, be located at not connecting framework interface portion place of described lower limb, described the second pointed shape sealed muscle is towards top edge one side projection, the tip height of described the second pointed shape sealed muscle is no more than lower limb towards the apparent height of top edge, and described the second groove adjoins the inner side of described the second pointed shape sealed muscle.
2. a coil rack according to claim 1, is characterized in that, described body, the first pointed shape sealed muscle, the second pointed shape sealed muscle and seal bead adopt the thermoplastic identical with plasticity PBT material to make.
3. a coil rack according to claim 1, is characterized in that, described seal bead is 70 ° near the ramp angles on the inclined-plane of skeleton interface portion.
4. a coil rack according to claim 1, is characterized in that, the side that described seal bead deviates from skeleton interface portion is vertical plane.
5. a coil rack according to claim 1, is characterized in that, described seal bead is wedge shape.
6. an expansion valve coil, is characterized in that, comprising:
Two coil racks, comprising:
Body, has the top edge and the lower limb that be arranged in parallel, and described top edge has the first groove, and described lower limb has the second groove and the 3rd groove;
The first pointed shape sealed muscle, around being arranged at top edge, described the first pointed shape sealed muscle is towards lower limb one side projection, the tip height of described the first pointed shape sealed muscle is no more than the face down apparent height at edge of top edge, and described the first groove adjoins the inner side of described the first pointed shape sealed muscle;
Skeleton interface portion, connects described lower limb;
Seal bead, be located at the junction of described skeleton interface portion and lower limb, seal bead is inclined-plane near a side of skeleton interface portion, and described the 3rd groove adjoins the side that described seal bead deviates from skeleton interface portion, and described seal bead is towards a side projection that deviates from top edge;
The second pointed shape sealed muscle, be located at not connecting framework interface portion place of described lower limb, described the second pointed shape sealed muscle is towards top edge one side projection, the tip height of described the second pointed shape sealed muscle is no more than lower limb towards the apparent height of top edge, and described the second groove adjoins the inner side of described the second pointed shape sealed muscle;
Enamelled wire, is wound on described two coil racks;
A plurality of contact pins, are inserted in described skeleton interface portion and weld with the end of a thread of described enamelled wire;
Two stator plates, are located in described two coil racks;
Stator casing, coated described two coil racks, enamelled wire and two stator plates.
7. an expansion valve coil according to claim 6, is characterized in that, described body, the first pointed shape sealed muscle, the second pointed shape sealed muscle and seal bead adopt the thermoplastic identical with plasticity PBT material to make.
8. an expansion valve coil according to claim 6, is characterized in that, described seal bead is 70 ° near the ramp angles on the inclined-plane of skeleton interface portion.
9. an expansion valve coil according to claim 6, is characterized in that, the side that described seal bead deviates from skeleton interface portion is vertical plane.
10. an expansion valve coil according to claim 6, is characterized in that, described seal bead is wedge shape.
CN201410270024.9A 2014-06-17 2014-06-17 Coil rack and expansion valve coil Active CN104051118B (en)

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Application Number Priority Date Filing Date Title
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CN104051118A true CN104051118A (en) 2014-09-17
CN104051118B CN104051118B (en) 2016-03-30

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113758066A (en) * 2021-09-01 2021-12-07 浙江恒森实业集团有限公司 Electronic expansion valve coil and preparation method thereof
WO2023160709A1 (en) * 2022-02-25 2023-08-31 浙江盾安人工环境股份有限公司 Flow adjustment assembly and electronic expansion valve

Citations (7)

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Publication number Priority date Publication date Assignee Title
CN201487358U (en) * 2009-05-20 2010-05-26 浙江盾安禾田金属有限公司 Coil framework and stator coil
CN201845632U (en) * 2010-09-10 2011-05-25 浙江盾安禾田金属有限公司 Coil skeleton and coil using same
CN102361376A (en) * 2011-10-14 2012-02-22 吴俊云 Method for manufacturing electronic expansion valve coil
CN202584979U (en) * 2012-05-02 2012-12-05 诸暨万畅磁电科技有限公司 Coil framework structure
DE102012205738A1 (en) * 2012-04-05 2013-10-10 Kendrion (Villingen) Gmbh Coil for electromagnet utilized in e.g. electromagnetic actuator, has cover comprising two parts that are firmly connected with each other at impact edge via provision of energy, where one of parts comprise mechanical structure
CN203248811U (en) * 2013-01-30 2013-10-23 张鸣元 Coil of electronic expansion valve
CN203931701U (en) * 2014-06-17 2014-11-05 福鼎市金闽辉机车部件有限公司 Coil rack and expansion valve coil

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201487358U (en) * 2009-05-20 2010-05-26 浙江盾安禾田金属有限公司 Coil framework and stator coil
CN201845632U (en) * 2010-09-10 2011-05-25 浙江盾安禾田金属有限公司 Coil skeleton and coil using same
CN102361376A (en) * 2011-10-14 2012-02-22 吴俊云 Method for manufacturing electronic expansion valve coil
DE102012205738A1 (en) * 2012-04-05 2013-10-10 Kendrion (Villingen) Gmbh Coil for electromagnet utilized in e.g. electromagnetic actuator, has cover comprising two parts that are firmly connected with each other at impact edge via provision of energy, where one of parts comprise mechanical structure
CN202584979U (en) * 2012-05-02 2012-12-05 诸暨万畅磁电科技有限公司 Coil framework structure
CN203248811U (en) * 2013-01-30 2013-10-23 张鸣元 Coil of electronic expansion valve
CN203931701U (en) * 2014-06-17 2014-11-05 福鼎市金闽辉机车部件有限公司 Coil rack and expansion valve coil

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113758066A (en) * 2021-09-01 2021-12-07 浙江恒森实业集团有限公司 Electronic expansion valve coil and preparation method thereof
WO2023160709A1 (en) * 2022-02-25 2023-08-31 浙江盾安人工环境股份有限公司 Flow adjustment assembly and electronic expansion valve

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Denomination of invention: Coil framework and expansion valve coil

Effective date of registration: 20231023

Granted publication date: 20160330

Pledgee: Fuding Rural Credit Cooperative Association

Pledgor: FUDING JINMINHUI MOTORCYCLE PARTS CO.,LTD.

Registration number: Y2023980062426