CN104047320A - High-reliability loading mechanism with active metamorphic function - Google Patents
High-reliability loading mechanism with active metamorphic function Download PDFInfo
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- CN104047320A CN104047320A CN201410301040.XA CN201410301040A CN104047320A CN 104047320 A CN104047320 A CN 104047320A CN 201410301040 A CN201410301040 A CN 201410301040A CN 104047320 A CN104047320 A CN 104047320A
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- revolute pair
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Abstract
The invention relates to a high-reliability loading mechanism with the active metamorphic function. One end of a movable arm of the loading mechanism is connected to a rack, the other end of the movable arm is connected with a bucket, one end of a driving rod is connected with the rack, the other end of the driving rod is connected with a first pull rod, and the other end of the first pull rod is connected with a supporting frame. One end of the supporting frame is connected with the rack, the other end of the supporting frame is connected with a second pull rod, and the other end of the second pull rod is connected with the bucket. One end of a first connecting rod is connected with the rack, the other end of the first connecting rod is connected with a second connecting rod, and the other end of the second connecting rod is connected with a supporting rod. A first locking device and a second locking device are installed on a ninth revolute pair and a twelfth revolute pair respectively. According to the high-reliability loading mechanism, a connecting rod transmission mechanism is adopted for replacing a hydraulic mechanism, so that the defects that the hydraulic mechanism is prone to oil leakage and complex are overcome; moreover, because the locking devices are adopted, active metamorphic operation can be carried out according to requirements of different working conditions, and the high-reliability loading mechanism is suitable for manufacturing various excavators and other engineering machines.
Description
Technical field
The present invention relates to engineering machinery field, particularly a kind of have a high reliability loader mechanism that initiatively becomes born of the same parents' function.
Background technology
Loader is a kind of common engineering machinery, is mainly used in restoration in earth-rock construction.Wherein fluid pressure type loader is be most widely used a kind of.But hydraulic system manufacturing cost is high, easily occur that leakage of oil, maintaining cost are high, noise is large, vibrate the problems such as large, and these are all the long-standing thorny problems of fluid pressure type loader.And mechanical type loader is only also that Hydraulic Elements have been changed into connecting rod, this body structure does not change, and does not consider the reasonability of replacement, makes its limited by practical, has reduced its reliability.
Development along with modern project technology, mechanical & electrical technology and control technology improve greatly, controllable mechanism provides wide development space for engineering mechanism, by the motor-driven multiple degrees of freedom controllable mechanism of control, not only there is working space large, flexible movements, can complete complicated and variable movement locus output, also there is low cost of manufacture simultaneously, the advantages such as maintaining is simple, controllable-mechanism type excavator is owing to having replaced hydraulic drive with multiple degrees of freedom linkage, avoided hydraulic system requirement on machining accuracy high, maintaining cost is high, easily produce the problems such as leakage of oil.But existing controllable loading mechanism mainly relies on multivariant multi-connecting-rod mechanism work, often need could work with the drive motors of connecting rod degree of freedom similar number, not only greatly increased manufacturing cost, also increased the complexity of mechanism simultaneously.
Summary of the invention
The object of the present invention is to provide a kind of high reliability loader mechanism that initiatively becomes born of the same parents' function that has, it can overcome, and conventional hydraulic formula loader maintaining cost is high, and operating noise is large, and vibratility is strong, manufacturing cost is high, react sensitive not defect, but also it is large to possess conventional hydraulic formula loader mechanism useful load, working space is large, stressed good advantage, reduce the quantity of driving lever, thereby reduce the quantity of drive motors, further reduce costs.
The present invention achieves the above object by the following technical programs:
A kind of have a high reliability loader mechanism that initiatively becomes born of the same parents' function, comprise frame, swing arm, bracing frame, scraper bowl, driving lever, the first pull bar, the second pull bar, first connecting rod, second connecting rod, support bar, the first locking device and the second locking device, concrete structure and connected mode are:
Described swing arm one end is connected in frame, and the other end is connected with scraper bowl, and described driving lever one end is connected with frame, and the other end is connected with the first pull bar, and the first pull bar other end is connected with bracing frame.
Support frame as described above one end is connected with frame, and the other end is connected with the second pull bar, and the second pull bar other end is connected with scraper bowl.
Described first connecting rod one end is connected with frame, and the other end is connected with second connecting rod, and the second connecting rod other end is connected with support bar.
Described the first locking device and the second locking device are arranged on respectively in the 9th revolute pair and the 12 revolute pair.
Described swing arm is divided into the first swing arm and the second swing arm, and the first swing arm and the second swing arm are connected in frame by the first revolute pair, the second revolute pair respectively, and the other end of the first swing arm and the second swing arm is connected with scraper bowl by the 3rd revolute pair, the 4th revolute pair.
Support frame as described above one end is connected with frame by the tenth revolute pair, and the other end is connected with the second pull bar by the 8th revolute pair, and the second pull bar other end is connected with scraper bowl by the 9th revolute pair.
Described first connecting rod is connected with frame by the 13 revolute pair, and the other end is connected with second connecting rod by the 12 revolute pair, and the second connecting rod other end is connected with support bar by the 11 revolute pair.
Described first connecting rod is connected with frame by the 13 revolute pair, and the other end is connected with second connecting rod by the 12 revolute pair, and the second connecting rod other end is connected with support bar by the 11 revolute pair.
Described driving lever is by driven by servomotor.
Operating principle and process:
During lifting operating mode, the first locking device locking, the 9th revolute pair loses degree of freedom, and the second locking device is opened, the 12 revolute pair degree of affranchising, now driving lever is lifted scraper bowl to fall by the acting in conjunction of the first pull bar, bracing frame, the second pull bar and swing arm.When scraper bowl overturns separately operating mode, the first locking device is opened, the 9th revolute pair degree of affranchising, and the second locking device locking, the 12 revolute pair loses degree of freedom, under the now effect of driving lever by the first pull bar, bracing frame and the second pull bar, scraper bowl is overturn.
Outstanding advantages of the present invention is:
1. utilize connecting rod to replace hydraulic drive, solved traditional loader manufacturing cost high, maintaining cost is high, and noise is large, vibrates the shortcomings such as large.
2. by adopting locking device to realize loader mechanism, initiatively become born of the same parents' function on linkage, make loader to lock some revolute pair according to different operating modes, reduce degree of freedom in good time, thereby reduce, drive controllable motor quantity.Than other multiple degree of freedom controllable loading mechanism, the present invention only can complete multiple electric motors multiple degrees of freedom loading operation with a motor, has greatly reduced manufacturing cost, and has reduced the complexity of mechanism, is more applicable for loader and other engineering machinery.
3. driving lever type of drive is flexible and changeable, can select driven by servomotor, the multiple type of drive such as combination drive, and not only environmental protection, and be easy to realize Long-distance Control, reduce cost of labor.
4. utilize support bar to increase revolute pair, than other multiple degrees of freedom controllable mechanisms, still less, structure is more simple for the rod member number of use, and reliability is higher than other multi-connecting-rod mechanisms.
Accompanying drawing explanation
Fig. 1 is the structural representation with the high reliability loader mechanism that initiatively becomes born of the same parents' function of the present invention.
Fig. 2 is the scraper bowl connection diagram with the high reliability loader mechanism that initiatively becomes born of the same parents' function of the present invention.
Fig. 3 is the swing arm connection diagram with the high reliability loader mechanism that initiatively becomes born of the same parents' function of the present invention.
Fig. 4 is the top view with the high reliability loader mechanism that initiatively becomes born of the same parents' function of the present invention.
Fig. 5 is the stereogram with the high reliability loader mechanism that initiatively becomes born of the same parents' function of the present invention.
Fig. 6 is the locking device figure with the high reliability loader mechanism that initiatively becomes born of the same parents' function of the present invention.
The specific embodiment
By accompanying drawing, technical scheme of the present invention is described further below.
Contrast Fig. 1,2,3,5,6, described a kind ofly have the high reliability loader mechanism that initiatively becomes born of the same parents' function and be comprised of frame 1, the first swing arm 2, the second swing arm 3, bracing frame 4, scraper bowl 5, driving lever 13, the first pull bar 15, the second pull bar 18, first connecting rod 23, second connecting rod 22, support bar 24 and the first locking device 25, the second locking device 26.
Contrast Fig. 1,2,3,4,5, described the first swing arm 2, the second swing arm 3 are connected in frame by the first revolute pair 9, the second revolute pair 10 respectively, the other end of the first swing arm 2 and the second swing arm 3 is connected with scraper bowl 5 by the 3rd revolute pair 7, the 4th revolute pair 8, described driving lever 13 is connected with frame 1 by the 5th revolute pair 12, the other end is connected with the first pull bar 15 by the 6th revolute pair 14, and the first pull bar 15 is connected with bracing frame 4 by the 7th revolute pair 16.
Contrast Fig. 1,2,3,4,5, support frame as described above 4 one end are connected with frame 1 by the tenth revolute pair 11, and the other end is connected with the second pull bar 18 by the 8th revolute pair 17, and second pull bar 18 other ends are connected with scraper bowl 5 by the 9th revolute pair 6.
Contrast Fig. 1,2,3,4,5, described first connecting rod 23 is connected with frame 1 by the 13 revolute pair 19, and the other end is connected with second connecting rod 22 by the 12 revolute pair 20, and second connecting rod 22 other ends are connected with support bar 24 by the 11 revolute pair 21.
Contrast Fig. 1,2,3,4,5,6, described the first locking device 25 and the second locking device 26 are arranged on respectively in the 9th revolute pair 6 and the 12 revolute pair 20, according to the different operating modes of loader, lock in good time.
Described driving lever is by driven by servomotor.
Contrast Fig. 1,2,3,4,5,6, described a kind of have initiatively become born of the same parents' function high reliability loader mechanism in each operating mode work, during lifting operating mode, the first locking device 25 lockings, the 9th revolute pair 6 loses degree of freedom, the second locking device 26 is opened, the 12 revolute pair 20 degree of affranchising, and now driving lever 13 is lifted scraper bowl 5 to fall by the acting in conjunction of the first pull bar 15, bracing frame 4, the second pull bar 18 and the first swing arm 2, the second swing arm 3.When scraper bowl 5 overturns separately operating mode, the first locking device 25 is opened, the 9th revolute pair 6 degree of affranchising, the second locking device 26 lockings, the 12 revolute pair 20 loses degree of freedom, makes scraper bowl 5 upsets under the now effect of driving lever 13 by the first pull bar 15, bracing frame 4 and the second pull bar 18.
Claims (6)
1. one kind has the high reliability loader mechanism that initiatively becomes born of the same parents' function, comprise frame, swing arm, bracing frame, scraper bowl, driving lever, the first pull bar, the second pull bar, first connecting rod, second connecting rod, support bar, the first locking device and the second locking device, it is characterized in that, concrete structure and connected mode are:
Described swing arm one end is connected in frame, and the other end is connected with scraper bowl, and described driving lever one end is connected with frame, and the other end is connected with the first pull bar, and the first pull bar other end is connected with bracing frame,
Support frame as described above one end is connected with frame, and the other end is connected with the second pull bar, and the second pull bar other end is connected with scraper bowl,
Described first connecting rod one end is connected with frame, and the other end is connected with second connecting rod, and the second connecting rod other end is connected with support bar,
Described the first locking device and the second locking device are arranged on respectively in the 9th revolute pair and the 12 revolute pair.
2. there is according to claim 1 the high reliability loader mechanism that initiatively becomes born of the same parents' function, it is characterized in that, described swing arm is divided into the first swing arm and the second swing arm, the first swing arm and the second swing arm are connected in frame by the first revolute pair, the second revolute pair respectively, and the other end of the first swing arm and the second swing arm is connected with scraper bowl by the 3rd revolute pair, the 4th revolute pair.
3. there is according to claim 1 the high reliability loader mechanism that initiatively becomes born of the same parents' function, it is characterized in that, support frame as described above one end is connected with frame by the tenth revolute pair, the other end is connected with the second pull bar by the 8th revolute pair, and the second pull bar other end is connected with scraper bowl by the 9th revolute pair.
4. there is according to claim 1 the high reliability loader mechanism that initiatively becomes born of the same parents' function, it is characterized in that, described first connecting rod is connected with frame by the 13 revolute pair, the other end is connected with second connecting rod by the 12 revolute pair, and the second connecting rod other end is connected with support bar by the 11 revolute pair.
5. there is according to claim 1 the high reliability loader mechanism that initiatively becomes born of the same parents' function, it is characterized in that, described first connecting rod is connected with frame by the 13 revolute pair, the other end is connected with second connecting rod by the 12 revolute pair, and the second connecting rod other end is connected with support bar by the 11 revolute pair.
6. have according to claim 1 the high reliability loader mechanism that initiatively becomes born of the same parents' function, it is characterized in that, described driving lever is by driven by servomotor.
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Cited By (8)
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CN106607631A (en) * | 2016-12-07 | 2017-05-03 | 广西大学 | Variable-degree of freedom multi-connecting rod gas cutting blanking machine |
CN106607634A (en) * | 2016-12-07 | 2017-05-03 | 广西大学 | Servo driven variable degree-of-freedom multi-connecting mechanism for oxygen-acetylene cutting machine |
CN106671129A (en) * | 2016-11-28 | 2017-05-17 | 广西大学 | Servo drive rod type variable freedom degree mechanical arm for assembling work |
CN106695872A (en) * | 2016-12-05 | 2017-05-24 | 广西大学 | Servo-drive three-motion-degree connecting rod mechanism mechanical arm for carrying operation |
CN106737837A (en) * | 2016-12-05 | 2017-05-31 | 广西大学 | One kind is used for the variable linkage mechanical arm of the transport operation free degree |
CN106737838A (en) * | 2016-12-05 | 2017-05-31 | 广西大学 | One kind can variable freedom multi link mechanical arm for transport operation |
CN108081254A (en) * | 2016-11-21 | 2018-05-29 | 广西大学 | One kind can variable freedom multi link make-up machinery arm |
CN108080840A (en) * | 2016-11-21 | 2018-05-29 | 广西大学 | One kind can variable freedom multi link spot welding manipulator |
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Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
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CN108081254A (en) * | 2016-11-21 | 2018-05-29 | 广西大学 | One kind can variable freedom multi link make-up machinery arm |
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CN106695872A (en) * | 2016-12-05 | 2017-05-24 | 广西大学 | Servo-drive three-motion-degree connecting rod mechanism mechanical arm for carrying operation |
CN106737837A (en) * | 2016-12-05 | 2017-05-31 | 广西大学 | One kind is used for the variable linkage mechanical arm of the transport operation free degree |
CN106737838A (en) * | 2016-12-05 | 2017-05-31 | 广西大学 | One kind can variable freedom multi link mechanical arm for transport operation |
CN106607631A (en) * | 2016-12-07 | 2017-05-03 | 广西大学 | Variable-degree of freedom multi-connecting rod gas cutting blanking machine |
CN106607634A (en) * | 2016-12-07 | 2017-05-03 | 广西大学 | Servo driven variable degree-of-freedom multi-connecting mechanism for oxygen-acetylene cutting machine |
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Application publication date: 20140917 |