CN104045257A - High-moisture admixture cement grinding aid and preparation method thereof - Google Patents

High-moisture admixture cement grinding aid and preparation method thereof Download PDF

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Publication number
CN104045257A
CN104045257A CN201410243079.0A CN201410243079A CN104045257A CN 104045257 A CN104045257 A CN 104045257A CN 201410243079 A CN201410243079 A CN 201410243079A CN 104045257 A CN104045257 A CN 104045257A
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grinding aid
mother liquor
polyvalent alcohol
cement
moisture
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CN201410243079.0A
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CN104045257B (en
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刘国华
唐慧慧
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Nanjing Yongneng Materials Co Ltd
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Nanjing Yongneng Materials Co Ltd
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Abstract

The invention discloses a high-moisture admixture cement grinding aid. Raw materials of the high-moisture admixture cement grinding aid comprise, by mass, 40-55% of a polyol grinding aid mother liquor, 0.01-0.5% of acrylic acid, 1-10% of ammonium sulfate, 0.02-0.05% of sodium dodecyl benzene sulfonate, 2-5% of triethanolamine, 1-5% of a sugarcane sugar residue liquid, and the balance water, wherein the total amount of the raw materials is 100%. A preparation method of the polyol grinding aid mother liquor comprises the following steps: adding 2 parts of maleic anhydride and 1 part of polyol into a reaction pot, uniformly mixing, and reacting at 100DEG C for 3h to synthesize the polyol grinding aid mother liquor. The grinding aid mother liquor synthesized by using maleic anhydride and polyol substitutes expensive triethanolamine, so the fluidity of the high-moisture material is substantially increased, the grinding efficiency of a grinding machine is improved, and the output per machine per hour is improved; and the above dispersant sodium dodecyl benzene sulfonate with high adsorption strength can obviously solve the powder agglomeration phenomenon, improve the particle graduation of cement and increase the micro-powder particle content. Ammonium sulfate contained in the grinding aid can improve the strength of cement in all stages.

Description

High-moisture mixed material cement grinding aid and preparation method thereof
Technical field
The present invention relates to a kind of high-moisture mixed material cement grinding aid and preparation method thereof, belong to grinding aid technical field.
Background technology
Along with industrialization and IT application process are constantly accelerated, the quantity discharged of trade waste constantly increases, and according to relevant statistics, China produces 7.84 hundred million tons of trade wastes every year.Mainly contain waste fuel (flyash, coal gangue, slag etc.), metallurgical slag (blast-furnace slag, slag, manganese slag etc.), residue of chemical industry (alkaline residue, carbide slag, pyrite slag etc.), these solid waste contain the heavy metal element having a strong impact on that has to mankind itself and the environment of depending on for existence mostly.How these wastes of processing of science, realize innoxious and resource utilization, are the focuses that the whole society pays close attention to.And China is cement big country, Cement industry, as one of basic starting material of China, has very important status in national economy sustainable development.The rapid growth of cement output, the development of strong support national economy, but be also subject to the restriction of resource, the energy, envrionment conditions simultaneously.If utilize solid waste cement kiln altogether the technology of putting produce cement, can reduce the carrying capacity of environment that solid waste causes, realized again the resource utilization of waste, for manufacture of cement provides resource, the energy.
Along with constantly perfect with environmental legislation updated of production technique and technology, this technology is widely used in the offal treatment of developed country.Solid waste cement kiln is put altogether technology and is in the starting stage in China, though paid attention to, also has wretched insufficiency aspect technology and laws and regulations.These wastes are applied in Cement industry as blended material, adjust cement mark, can alleviate again the load of environment when reducing costs.But adding of blended material will inevitably affect output and strength of cement to a certain extent.And the appearance of grinding aid also affects cement industry.
Due to the singularity of drawing materials of blended material, composition and moisture are difficult to control, and in most cases, waste is all too high as the moisture of blended material, and particularly the blended material of high-moisture has a strong impact on manufacture of cement.The Toughness Ratio dry material of moist material large, is difficult for grinding; In addition, when the high humidity of material, in mill, fine powder easily sticks to the surface of the liner plate of grinding element, forms by " cushion plate ", reduces the milling capacity of ball mill; Moisture fine powder also can stop up bin isolation board comb seam, hinders material and passes through, and causes ball mill output to decline; In mill, material moisture height also can cause " full mill ".
If cement production enterprise manufacturing condition is better, such as there being good drying system, aspect material moisture control, will do relatively goodly, the influence degree of mill output is expected to reduce.Otherwise the moisture controlled of material is poor, in material moisture fluctuation larger, cause mill output fluctuation larger, had a strong impact on normal production run.Consider to add drying system can strengthen the production cost of cement production enterprise from economic angle.
The present invention is taking traditional cement grinding aid as basis, for the high problem of cement mixture moisture, a kind of efficient, composite cement grinding aid of research and development, solve while using all kinds of wastes to make blended material output not high in cement production process, the problem of low when the cement grinding mill board that causes because blended material moisture is high, production declining.
Summary of the invention
Object: for solving the deficiencies in the prior art, break through one by one for different blended materials, develop a series of grinding aids, solve different blended materials as high-moisture flyash, grain slag, coal gangue, manganese slag, the cement mill unit-hour output that phosphorus slag etc. cause declines, full mill, the problems such as each age strength reduction, solve due to high the yielding poorly of causing of blended material moisture, cost is high, the problem that the utilization of part blended material is restricted, the invention provides a kind of high-moisture mixed material cement grinding aid and preparation method thereof, thereby make the flyash of some high-moistures, the blended materials such as slag without baking procedure directly into mill, improve even under the prerequisite of strength of cement not affecting cement quality, can be cost-saving, also alleviated topsoil.
Technical scheme: for solving the problems of the technologies described above, the technical solution used in the present invention is:
A kind of high-moisture mixed material cement grinding aid, high-moisture mixed material cement grinding aid, its raw material consists of: polyvalent alcohol grinding aid mother liquor 40-55%, vinylformic acid 0.01-0.5%, ammonium sulfate 1-10%, Sodium dodecylbenzene sulfonate 0.02-0.05%, trolamine 2-5%, sucrose slag liquid 1-5%, surplus is water, total amount 100%; Described per-cent is mass percent.
As preferred version, its raw material consists of: polyvalent alcohol grinding aid mother liquor 40-55%, vinylformic acid 0.2-0.5%, ammonium sulfate 5-10%, Sodium dodecylbenzene sulfonate 0.02-0.05%, trolamine 2-5%, sucrose slag liquid 1-5%, surplus is water, total amount 100%; Described per-cent is mass percent.
Described high-moisture mixed material cement grinding aid, it is characterized in that: the preparation method of described polyvalent alcohol grinding aid mother liquor is as follows: in reactor, add 1 part of 2 parts of maleic anhydride, polyvalent alcohol to mix, in 90-110 DEG C of reaction 2-4h, the synthetic polyvalent alcohol grinding aid mother liquor that to obtain.
As preferred version, the preparation method of described polyvalent alcohol grinding aid mother liquor is as follows: in reactor, add 1 part of 2 parts of maleic anhydride, polyvalent alcohol to mix, and in 100 DEG C of reaction 3h, the synthetic polyvalent alcohol grinding aid mother liquor that to obtain.
The present invention also provides the preparation method of above-mentioned high-moisture mixed material cement grinding aid, the steps include:
1), below polyvalent alcohol grinding aid mother liquor control temperature to 60 DEG C, according to formula rate, add water, vinylformic acid, ammonium sulfate reaction 20-40min;
2) then add while stirring Sodium dodecylbenzene sulfonate, trolamine, stir; Add again sucrose slag liquid, stir;
3), again after 150 order stainless steel sift impurity screenings, obtain high-moisture mixed material cement grinding aid.
Beneficial effect: in high-moisture mixed material cement grinding aid provided by the invention, use the synthetic grinding aid mother liquor of maleic anhydride and polyvalent alcohol, the trolamine that alternative price is higher, adopts pointed formula rate, optimize the composition of traditional grinding aid, between each component, mutually acted synergistically; Can significantly increase high moisture material mobility, improve mill grinding efficiency, improve mill hourly output.1, adding mass percent is the polyvalent alcohol grinding aid mother liquor of 40-55%, can improve cement mill unit-hour output; 2, adding mass percent is the mobility that 0.02%-0.05% Sodium dodecylbenzene sulfonate can increase cement, can obviously solve powder reuniting phenomenon, improves the grain composition of cement, increases micro powder granule content; 3, adding mass percent is the lateral reactivity that the ammonium sulfate of 1-10% can excite blended material, and within 3 days 28 days, intensity increases by a year-on-year basis; 4, adding mass percent is that the sucrose slag liquid of 1-5% can regulate cement setting time.
Important breakthrough innovative point of the present invention is: 1, first by this problem of high-moisture blended material grinding aid, special project verification research, helps cement production enterprise to use waste to make blended material more, utilizes waste resource, energy-conserving and environment-protective.2, add the synthesis mother liquid of maleic anhydride and polyvalent alcohol to replace the use of hydramine, reduce costs.3, polyvalent alcohol surfactivity is stronger, can eliminate adhesion and the clustering phenomena of fine powder, accelerates material grinding process, improves mill efficiency, reduces unit grinding pow consumption, improves output.4, solved the low problem of high-moisture blended material unit-hour output, can corresponding raising blended material mix ratio, cost-saving.
Embodiment
Below in conjunction with example, the present invention is illustrated:
Embodiment 1: a kind of high-moisture mixed material cement grinding aid, composed as follows:
Polyvalent alcohol grinding aid mother liquor 40%
Vinylformic acid 0.01%
Ammonium sulfate 1%
Sodium dodecylbenzene sulfonate 0.02%
Trolamine 2%
Sucrose slag liquid 1%
Surplus is water, and total amount is 100%.
Wherein, the preparation method of polyvalent alcohol grinding aid mother liquor is as follows: in reactor, add 1 part of 2 parts of maleic anhydride, polyvalent alcohol to mix, and in 90-110 DEG C of reaction 2-4h, the synthetic polyvalent alcohol grinding aid mother liquor that to obtain.As most preferably, in 100 DEG C of reaction 3h.
The preparation method of high-moisture mixed material cement grinding aid, step is: by below the polyvalent alcohol grinding aid mother liquor control temperature to 60 preparing DEG C, according to formula rate, add water, vinylformic acid, ammonium sulfate reaction 20-40min;
Then add while stirring Sodium dodecylbenzene sulfonate, trolamine, stir 15min; Add again sucrose slag liquid, stir 10min;
After 150 order stainless steel sift impurity screenings, obtain product 1 again.
As preferred version, its raw material consists of: polyvalent alcohol grinding aid mother liquor 40-55%, vinylformic acid 0.2-0.5%, ammonium sulfate 5-10%, Sodium dodecylbenzene sulfonate 0.02-0.05%, trolamine 2-5%, sucrose slag liquid 1-5%, surplus is water, total amount 100%; Described per-cent is mass percent.
Embodiment 2 to embodiment 5:
Repeat the method for EXPERIMENTAL EXAMPLE 1 by each component concentration of specifying in following table 1, the high-moisture mixed material cement grinding aid product 2 that obtains respectively different components content is to product 5:
Table 1
Component (%) Embodiment 1 Embodiment 2 Embodiment 3 Embodiment 4 Embodiment 5
Polyvalent alcohol grinding aid mother liquor 40 45 50 40 55
Vinylformic acid 0.01 0.1 0.2 0.4 0.5
Ammonium sulfate 1 3 5 8 10
Sodium dodecylbenzene sulfonate 0.02 0.03 0.04 0.02 0.05
Trolamine 2 3 4 5 2
Sucrose slag liquid 1 2 3 4 5
Obtain Product 1 Product 2 Product 3 Product 4 Product 5
By the high-moisture mixed material cement grinding aid product making in embodiment 1 to embodiment 5, be cement quality at addition content 0.03%, the contrast experiment and the blank assay that add high-moisture mixed material cement grinding aid and common grinding aid, experimental result is as shown in table 2:
Table 2
Can find out, the high-moisture mixed material cement grinding aid that the invention provides and prepare, compared with common grinding aid, have the following advantages: 1) diminishing: under in same proportioning, with slump condition, the water-reducing rate of this setting accelerator of admixture increases with the increase of volume, volume be cement consumption 0.03% time, water-reducing rate can reach 10% left and right; 2) unit-hour output increases: under same proportioning, this high-moisture of admixture mixed material cement grinding aid unit-hour output increases 14%-16%.3) 45um tails over: under same proportioning, this high-moisture of admixture blended material grinding aid 45um tails over compared with benchmark and tails over and reduce 36%-38%.3, early strong: under in same proportioning, with slump condition, this high-moisture of admixture mixed material cement grinding aid, the presetting period shortens 100min left and right, and final setting time shortens 120min left and right, within 3 days, strength of cement improves 20-25%, more than within 28 days, strength of cement improves 15-20%; High-moisture mixed material cement grinding aid provided by the invention, impervious strong, weather resistance is stable, ensures construction quality the work-ing life that is conducive to extend concrete member; There is significantly short solidifying and enhancement to being mixed with the cement of slag, phosphorus slag, slag; Efficiently solve different blended materials as problems such as the cement mill unit-hour output that high-moisture flyash, grain slag, coal gangue, manganese slag, phosphorus slag etc. cause declines, full mill, each age strength reductions, solved yielding poorly of causing because blended material moisture is high, cost is high, the problem that the utilization of part blended material is restricted.
Below disclose the present invention with preferred embodiment, so it is not intended to limiting the invention, and all employings are equal to replaces or the technical scheme that obtains of equivalent transformation mode, within all dropping on protection scope of the present invention.

Claims (5)

1. a high-moisture mixed material cement grinding aid, its raw material consists of: polyvalent alcohol grinding aid mother liquor 40-55%, vinylformic acid 0.01-0.5 %, ammonium sulfate 1-10%, Sodium dodecylbenzene sulfonate 0.02-0.05%, trolamine 2-5%, sucrose slag liquid 1-5%, surplus is water, total amount 100%; Described per-cent is mass percent.
2. high-moisture mixed material cement grinding aid according to claim 1, it is characterized in that: the preparation method of described polyvalent alcohol grinding aid mother liquor is as follows: in reactor, add 1 part of 2 parts of maleic anhydride, polyvalent alcohol to mix, in 90-110 DEG C of reaction 2-4h, synthesize to obtain polyvalent alcohol grinding aid mother liquor.
3. high-moisture mixed material cement grinding aid according to claim 2, it is characterized in that: the preparation method of described polyvalent alcohol grinding aid mother liquor is as follows: in reactor, add 1 part of 2 parts of maleic anhydride, polyvalent alcohol to mix, in 100 DEG C of reaction 3h, synthesize to obtain polyvalent alcohol grinding aid mother liquor.
4. high-moisture mixed material cement grinding aid according to claim 1, it is characterized in that: its raw material consists of: polyvalent alcohol grinding aid mother liquor 40-55%, vinylformic acid 0.2-0.5 %, ammonium sulfate 5-10%, Sodium dodecylbenzene sulfonate 0.02-0.05%, trolamine 2-5%, sucrose slag liquid 1-5%, surplus is water, total amount 100%; Described per-cent is mass percent.
5. a preparation method for the high-moisture mixed material cement grinding aid as described in claim 1 to 4 any one, the steps include:
1), below polyvalent alcohol grinding aid mother liquor control temperature to 60 DEG C, according to formula rate, add water, vinylformic acid, ammonium sulfate reaction 20-40min;
2) then add while stirring Sodium dodecylbenzene sulfonate, trolamine, stir; Add again sucrose slag liquid, stir;
3), again after 150 order stainless steel sift impurity screenings, obtain high-moisture mixed material cement grinding aid.
CN201410243079.0A 2014-06-03 2014-06-03 High-moisture mixed material cement grinding aid and preparation method thereof Active CN104045257B (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105669909A (en) * 2015-12-28 2016-06-15 江苏中铁奥莱特新材料有限公司 Preparation method of enhanced polyacrylamide-series cement grinding aid
CN106477954A (en) * 2016-09-12 2017-03-08 广西大学 A kind of cement grinding aid and preparation method thereof
CN108996944A (en) * 2018-09-29 2018-12-14 浙江长盈建材科技有限公司 Miberal powder grinding aid of high fluidity and preparation method thereof
CN113003981A (en) * 2021-04-19 2021-06-22 武汉三源特种建材有限责任公司 Superfine composite mineral admixture grinding aid and preparation method thereof

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1346812A (en) * 2001-08-14 2002-05-01 刘长林 Grinding aid for cement
CN101209908A (en) * 2007-12-25 2008-07-02 大连理工大学 Liquid high-efficiency cement grinding aid reinforcing agent and producing method thereof
CN101386492A (en) * 2008-10-17 2009-03-18 南京永能建材技术有限公司 Liquid cement grinding aid and preparation method thereof

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1346812A (en) * 2001-08-14 2002-05-01 刘长林 Grinding aid for cement
CN101209908A (en) * 2007-12-25 2008-07-02 大连理工大学 Liquid high-efficiency cement grinding aid reinforcing agent and producing method thereof
CN101386492A (en) * 2008-10-17 2009-03-18 南京永能建材技术有限公司 Liquid cement grinding aid and preparation method thereof

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105669909A (en) * 2015-12-28 2016-06-15 江苏中铁奥莱特新材料有限公司 Preparation method of enhanced polyacrylamide-series cement grinding aid
CN105669909B (en) * 2015-12-28 2018-01-19 江苏中铁奥莱特新材料股份有限公司 A kind of preparation method of enhanced polypropylene acid amides series cement grinding aid
CN106477954A (en) * 2016-09-12 2017-03-08 广西大学 A kind of cement grinding aid and preparation method thereof
CN108996944A (en) * 2018-09-29 2018-12-14 浙江长盈建材科技有限公司 Miberal powder grinding aid of high fluidity and preparation method thereof
CN113003981A (en) * 2021-04-19 2021-06-22 武汉三源特种建材有限责任公司 Superfine composite mineral admixture grinding aid and preparation method thereof
CN113003981B (en) * 2021-04-19 2022-03-22 武汉三源特种建材有限责任公司 Superfine composite mineral admixture grinding aid and preparation method thereof

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Denomination of invention: High moisture mixed material cement grinding aid and its preparation method

Effective date of registration: 20231219

Granted publication date: 20151118

Pledgee: Bank of China Limited by Share Ltd. Nanjing Jiangning branch

Pledgor: NANJING YONGNENG MATERIALS Co.,Ltd.

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