CN104044988A - Front-rear partitioning cover type workpiece lifting appliance - Google Patents
Front-rear partitioning cover type workpiece lifting appliance Download PDFInfo
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- CN104044988A CN104044988A CN201410259406.1A CN201410259406A CN104044988A CN 104044988 A CN104044988 A CN 104044988A CN 201410259406 A CN201410259406 A CN 201410259406A CN 104044988 A CN104044988 A CN 104044988A
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- spreader frames
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- 230000007246 mechanism Effects 0.000 claims abstract description 97
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- 238000009434 installation Methods 0.000 claims description 7
- 238000010521 absorption reaction Methods 0.000 claims description 3
- 239000003381 stabilizer Substances 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 25
- 230000008569 process Effects 0.000 description 20
- 229910000831 Steel Inorganic materials 0.000 description 11
- 239000010959 steel Substances 0.000 description 11
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 description 8
- 125000006850 spacer group Chemical group 0.000 description 8
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- 238000005516 engineering process Methods 0.000 description 2
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- -1 this Chemical compound 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C1/00—Load-engaging elements or devices attached to lifting or lowering gear of cranes or adapted for connection therewith for transmitting lifting forces to articles or groups of articles
- B66C1/02—Load-engaging elements or devices attached to lifting or lowering gear of cranes or adapted for connection therewith for transmitting lifting forces to articles or groups of articles by suction means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C1/00—Load-engaging elements or devices attached to lifting or lowering gear of cranes or adapted for connection therewith for transmitting lifting forces to articles or groups of articles
- B66C1/02—Load-engaging elements or devices attached to lifting or lowering gear of cranes or adapted for connection therewith for transmitting lifting forces to articles or groups of articles by suction means
- B66C1/0256—Operating and control devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C13/00—Other constructional features or details
- B66C13/18—Control systems or devices
- B66C13/20—Control systems or devices for non-electric drives
Abstract
The invention discloses a front-rear partitioning cover type workpiece lifting appliance which comprises a lifting appliance frame lifted and hung on a lifting machine, an upper lifting appliance locating mechanism and a lower lifting appliance locating mechanism which are respectively arranged on the lifting appliance frame and respectively used for locating between the lifting appliance frame and the lifting machine and locating between the lifting appliance frame and a pre-installed clamp, a front workpiece locating mechanism for locating between a front workpiece and the lifting appliance frame, a rear workpiece locating mechanism for locating between a rear workpice and the lifting appliance frame, a front workpiece bottom surface supporting mechanism for supporting a front workpiece during lifting, a rear workpiece bottom surface supporting mechanism for supporting a rear workpiece during lifting, a rear workpiece rear side surface supporting mechanism for supporting the rear workpiece during lifting, and a corresponding control system. According to the front-rear partitioning cover type workpiece lifting appliance, through reasonably arranging locating and supporting mechanisms of the front workpiece and the rear workpiece, the workpieces can be conveniently grabbed to be placed on a production line for being lifted, thus the assembly efficiency of the workpieces is increased, and the assembly quality of the products is ensured.
Description
Technical field
The present invention relates to handling assembly technique, relate in particular to a kind of front and back piecemeal lid formula Workpiece sling.
Background technology
Workpiece type in lifting industry, specification, shape etc. vary, the suspender that needs customized design and workpiece to adapt.For piecemeal lid formula workpiece before and after a kind of, it is formed by two parts workpiece assembly welding, front workpiece and rear workpiece are all approximately inversion " L-type ", and wherein the specification of front workpiece is less than the specification of rear workpiece, and the trailing flank of rear workpiece has larger size than the leading flank of front workpiece.Because workpiece has larger size and weight, cannot, with manually carrying, if use common suspender to lift, aspect location, clamping and the support of workpiece, all there is larger difficulty, also cause most probably workpiece deformation simultaneously.Because existing suspender lifts comparatively difficulty of above-mentioned workpiece, be also unfavorable for ensureing product design, be necessary to design a kind of novel sling system for the feature of this workpiece, to realize the lifting requirements of this kind of workpiece.
Summary of the invention
In view of this, the object of the present invention is to provide a kind of front and back piecemeal lid formula Workpiece sling, so that the matching requirements of piecemeal lid formula workpiece before and after meeting.
For solving above technical matters, the invention provides a kind of front and back piecemeal lid formula Workpiece sling, described front and back piecemeal lid formula workpiece can be integral by being inverted L shaped front workpiece and being inverted L shaped rear workpiece assembly welding, described suspender comprise the duel spreader frames of hanging on gig and be arranged on respectively in described duel spreader frames to detent mechanism on the suspender of locating between described duel spreader frames and gig, to detent mechanism under the suspender of locating between described duel spreader frames and prepackage fixture, to the front workpiece locating mechanism of locating between front workpiece and described duel spreader frames, to the rear workpiece locating mechanism of locating between rear workpiece and described duel spreader frames, the front workpiece bottom supporting mechanism of workpiece before supporting in the time of lifting, the rear workpiece trailing flank supporting mechanism of workpiece after supporting when supporting the rear workpiece bottom supporting mechanism of rear workpiece and lifting by crane in the time of lifting, described front workpiece locating mechanism, rear workpiece locating mechanism, front workpiece bottom supporting mechanism, rear workpiece bottom supporting mechanism is respectively arranged with cylinder with location, clamp and supporting workpiece, described front workpiece bottom supporting mechanism, rear workpiece bottom supporting mechanism, rear workpiece trailing flank supporting mechanism is respectively arranged with vacuum cup with absorption workpiece, each cylinder is respectively by corresponding solenoid control on/off source of the gas, each vacuum cup is respectively by corresponding vacuum generator control on/off source of the gas, controller connects each electromagnetic valve and vacuum generator, to export control signal according to workpiece character and suspender state to corresponding electromagnetic valve or vacuum generator, manipulating corresponding cylinder or vacuum cup moves by predetermined policy.
Alternatively, described front workpiece bottom supporting mechanism comprises the front support rod assembly that can swing forward in described duel spreader frames, and described front support rod assembly becomes the bottom surface of locking attitude with workpiece before supporting and clamping in the time of lifting; The tail end of described front support rod assembly is provided with initial vacuum sucker, the bottom surface of workpiece before described initial vacuum sucker holds in the time of lifting; Or the tail end of described front support rod assembly is provided with front oval cylinder, described initial vacuum sucker is installed on described front oval cylinder; Described front support rod assembly comprises front support rod, front roll bar and front locking cylinder, described front support rod and described duel spreader frames are hinged, the head end of described front support rod and the first end of described front roll bar are hinged, the second end of described front roll bar is connected with the first end of described front locking cylinder, the second end of described front locking cylinder is by front locking cylinder floor installation in described duel spreader frames, and described front locking cylinder connects governor valve and quick exhaust valve.
Alternatively, described rear workpiece bottom supporting mechanism comprises the back support rod assembly that can swing backward in described duel spreader frames, described back support rod assembly becomes the bottom surface of locking attitude with workpiece after supporting and clamping in the time of lifting, the tail end of described back support rod assembly is provided with final vacuum sucker, the bottom surface of workpiece after described final vacuum sucker holds in the time of lifting; Or, described back support rod assembly comprises back support rod, rear fork and rear locking cylinder, described back support rod and described duel spreader frames are hinged, the head end of described back support rod and the first end of described rear fork are hinged, the second end of described rear fork is connected with the first end of described rear locking cylinder, the second end of described rear locking cylinder is by rear locking cylinder floor installation in described duel spreader frames, and described rear locking cylinder connects governor valve and quick exhaust valve.
Alternatively, described rear workpiece trailing flank supporting mechanism comprises the back support assembly being fixed in described duel spreader frames, the trailing flank of described back support assembly workpiece after lifting is withstood at present; The afterbody of described back support assembly is provided with rear portion vacuum cup, the trailing flank of workpiece after described rear portion vacuum cup holds in the time of lifting; The afterbody of described back support assembly is provided with the oval cylinder in rear portion, and described rear portion vacuum cup is installed on the oval cylinder in described rear portion, and the head of described supporting component is provided with stabilizer rod.
Alternatively, described front workpiece locating mechanism is the front revolution pin assembly that comprises front revolution clamping cylinder, prelocalization pin and front revolution supporting plate, described front revolution clamping cylinder is arranged in described duel spreader frames, described prelocalization pin is fixedly mounted on the cylinder barrel of described front revolution clamping cylinder to insert in the knock hole of front workpiece, and described front revolution supporting plate is arranged on the piston rod bottom of described front revolution clamping cylinder to hold the bottom surface of front workpiece.
Alternatively, described rear workpiece locating mechanism is the rear revolution pin assembly that comprises rear revolution clamping cylinder, rear locating dowel pin and rear revolution supporting plate, described rear revolution clamping cylinder is arranged in described duel spreader frames, described rear locating dowel pin is fixedly mounted on the cylinder barrel of described rear revolution clamping cylinder to insert in the knock hole of rear workpiece, and described rear revolution supporting plate is arranged on the piston rod bottom of described rear revolution clamping cylinder to hold the bottom surface of rear workpiece; Described front workpiece locating mechanism comprise two groups described in before revolution pin assembly, wherein one of front side group is flexible revolution pin assembly, and the described front revolution clamping cylinder in described flexible revolution pin assembly is mounted in described duel spreader frames by slide rail cylinder.
Alternatively, on described suspender, detent mechanism comprises the guidepost being fixedly mounted in described duel spreader frames, and the guide head of described guidepost deviates from ground and inserts in the knock hole of gig.
Alternatively, under described suspender, detent mechanism comprises the top radius stay and the bottom radius stay that are fixedly mounted in described duel spreader frames, the guide head of described top radius stay is inserted in the axle sleeve of prepackage fixture towards ground, and the guide head of described bottom radius stay is inserted in the knock hole of prepackage fixture towards ground; Described top radius stay comprises the stay bearing plate of alignment pin and inverted L shape, the first end of described stay bearing plate is fixedly mounted in described duel spreader frames, the second end of described stay bearing plate extends outward outside described duel spreader frames and forms stay bearing plate cantilever, and described alignment pin is fixedly mounted on described stay bearing plate cantilever.
Alternatively, each cylinder is connected to source of the gas with automatically controlled two-bit triplet electromagnetic valve or 3 position-5 way electromagnetic valve.
Alternatively, some positions relative set spiral tube, thribble or the shutoff valve of the connecting line of described source of the gas.
Compared with prior art, the present invention is according to the constructional feature of front and back workpiece, design a kind of brand-new front and back piecemeal lid formula Workpiece sling, it has the upper and lower detent mechanism of suspender simultaneously, forward and backward workpiece locating mechanism, forward and backward workpiece bottom supporting mechanism and rear workpiece trailing flank supporting mechanism, can realize preferably the location of location, suspender and the front and back workpiece of suspender and prepackage fixture and riser, and fixed pedestal and the crawl function of suspender to front and back workpiece, before and after can realizing easily thus, the automatic capturing of workpiece is reached the standard grade.Especially, this suspender enters with a fixed angle in the time that front and back workpiece is reached the standard grade, and has avoided the interference problem of workpiece and left and right gusset, back wall and other pattern welding equipments.Further, workpiece yielding position in front and back adopts cylinder and vacuum cup combined support mode, and workpiece deformation before and after can preventing, makes its accurate positioning of reaching the standard grade.Like this, suspender of the present invention just can meet the requirement of operator's compartment piecemeal butt welding process well, has improved Product Assembly efficiency, has ensured the assembly quality of product.
Brief description of the drawings
Fig. 1 a is the front view of piecemeal lid formula Workpiece sling before and after the embodiment of the present invention;
Fig. 1 b is the left view of Fig. 1 a;
Fig. 1 c is the birds-eye view of Fig. 1 a;
Fig. 2 a is the duel spreader frames front view in suspender shown in Fig. 1 a～Fig. 1 c;
Fig. 2 b is the left view of Fig. 2 a;
Fig. 2 c is the birds-eye view of Fig. 2 a;
Fig. 3 a is the suspender Connection Block front view in suspender shown in Fig. 1 a～Fig. 1 c;
Fig. 3 b is the left view of Fig. 3 a;
Fig. 3 c is the birds-eye view of Fig. 3 a;
Fig. 4 a is the front locking cylinder base front view in suspender shown in Fig. 1 a～Fig. 1 c;
Fig. 4 b is the left view of Fig. 4 a;
Fig. 4 c is the birds-eye view of Fig. 4 a;
Fig. 5 a is the guidepost front view in suspender shown in Fig. 1 a～Fig. 1 c;
Fig. 5 b is the birds-eye view of Fig. 5 a;
Fig. 6 a is the top radius stay front view in suspender shown in Fig. 1 a～Fig. 1 c;
Fig. 6 b is the left view of Fig. 6 a;
Fig. 6 c is the birds-eye view of Fig. 6 a;
Fig. 7 a is the bottom radius stay front view in suspender shown in Fig. 1 a～Fig. 1 c;
Fig. 7 b is the birds-eye view of Fig. 7 a;
Fig. 8 a is the front revolution pin assembly front view in suspender shown in Fig. 1 a～Fig. 1 c;
Fig. 8 b is the left view of Fig. 8 a;
Fig. 9 a is the flexible revolution pin assembly front view in suspender shown in Fig. 1 a～Fig. 1 c;
Fig. 9 b is the left view of Fig. 9 a;
Figure 10 a is the rear revolution pin assembly front view in suspender shown in Fig. 1 a～Fig. 1 c;
Figure 10 b is the left view of Figure 10 a;
Figure 11 a is the front support rod assembly front view in suspender shown in Fig. 1 a～Fig. 1 c;
Figure 11 b is the left view of Figure 11 a;
Figure 12 a is the back support rod assembly front view in suspender shown in Fig. 1 a～Fig. 1 c;
Figure 12 b is the left view of Figure 12 a;
Figure 13 a is the back support assembly front view in suspender shown in Fig. 1 a～Fig. 1 c;
Figure 13 b is the left view of Figure 13 a;
Figure 13 c is the birds-eye view of Figure 13 a;
Figure 14 is the composition frame chart of piecemeal lid formula Workpiece sling control system before and after the present invention;
Figure 15 is a kind of schematic diagram of gas circuit in control system shown in Figure 14;
Figure 16 a is the pickup procedure chart of the front workpiece of the first specification and rear workpiece in control system shown in Figure 14;
Figure 16 b be shown in Figure 14 in control system the front workpiece of the first specification and rear workpiece put part procedure chart;
Figure 16 c is the pickup procedure chart of the front workpiece of the second specification and rear workpiece in control system shown in Figure 14;
Figure 16 d be shown in Figure 14 in control system the front workpiece of the second specification and rear workpiece put part procedure chart.
Detailed description of the invention
A lot of details are set forth in the following description so that fully understand the present invention.But the present invention can implement to be much different from alternate manner described here, and those skilled in the art can do similar popularization without prejudice to intension of the present invention in the situation that, and therefore the present invention is not subject to the restriction of following public specific embodiment.
Please, simultaneously referring to Fig. 1 a～Figure 13 c, represent the structure of embodiment of the present invention front and back piecemeal lid formula Workpiece slings (hereinafter to be referred as suspender), wherein Fig. 1 a～Fig. 1 c illustrates lifting assembly structure; Fig. 2 a～Figure 13 c illustrates the major part structure of suspender.This suspender is by duel spreader frames 1 and be installed on the suspender in duel spreader frames 1 principal organ such as detent mechanism, front workpiece locating mechanism, rear workpiece locating mechanism, front workpiece bottom supporting mechanism, rear workpiece bottom supporting mechanism and rear workpiece trailing flank supporting mechanism under detent mechanism, suspender and form, wherein: duel spreader frames 1 is suspender main body, it is connected on gig by suspender Connection Block 2, and other mechanism is all installed in duel spreader frames 1; Under suspender, detent mechanism is to locating between duel spreader frames and prepackage fixture; Front workpiece locating mechanism is to locating between front workpiece and duel spreader frames; Rear workpiece locating mechanism is to locating between rear workpiece and duel spreader frames; Workpiece before front workpiece bottom supporting mechanism supports in the time of lifting; Workpiece after rear workpiece bottom supporting mechanism supports in the time of lifting; Workpiece after rear workpiece trailing flank supporting mechanism supports in the time of lifting.Be understandable that, about location,, support and the supporting mechanism position that thickness of workpiece is large before and after the active position of front and back workpiece need be chosen in, intensity is higher, to be out of shape when workpiece handling before and after preventing, repeat no more.
Above-described embodiment suspender is provided with the upper and lower detent mechanism of suspender simultaneously, forward and backward workpiece locating mechanism, forward and backward workpiece bottom supporting mechanism and rear workpiece trailing flank supporting mechanism, can realize preferably location and fixed pedestal and the crawl function of suspender to workpiece of location, suspender and the workpiece (workpiece) of suspender and prepackage fixture and riser, thus the handling requirement of reaching the standard grade of workpiece before and after having met.
As shown in Fig. 1 a～Fig. 1 c, lifting assembly is mainly made up of parts such as duel spreader frames 1, guidepost 3, top radius stay 4, bottom radius stay 5, front revolution pin assembly 11, rear revolution pin assembly 12, front support rod assembly 7, back support rod assembly 6 and back support assemblies 10, wherein:
The body that duel spreader frames 1 is suspender, it is hung on four-point band elevator (scheming not shown) by being arranged on the suspender link span 2 in 1 four bights of duel spreader frames.After gig is fallen, workpiece before and after suspender captures from prepackage fixture (scheming not shown), then lifting with divide a word with a hyphen at the end of a line assembly station top of automatic carriage, then suspender and workpiece are dropped on assembly station, finally complete corresponding assembly process.
Guidepost 3 is as detent mechanism on suspender, its bottom is fixedly mounted on the guidepost mount pad of duel spreader frames 1 by fasteners such as socket bolt 16, plain cushion 17, bullet pads 18, its guide head deviates from ground and inserts in the knock hole of gig, can be to locating between the duel spreader frames 1 in walking and gig, ensure suspender and workpiece hoisting, in walking process easy motion.
Top radius stay 4 and bottom radius stay 5 match, as detent mechanism under suspender, wherein: top radius stay 4 is fixedly mounted on the top radius stay adapter plate of duel spreader frames 1 by fasteners such as socket bolt 13, plain cushion 14, bullet pads 15, its guide head can be inserted into towards ground position P1, P2 and (in the prepackage fixture axle sleeve of c) locating as Fig. 1, realize the first guiding with prepackage fixture to suspender; The bottom of bottom radius stay 5 is fixedly mounted on the bottom radius stay adapter plate of duel spreader frames 1 by socket bolt 22, plain cushion 23, bullet pad 24 etc., and its guide head is inserted in the knock hole of prepackage fixture towards ground, realizes suspender is carefully led.Like this, through the first guiding of top radius stay 4 and the thin guiding of bottom radius stay 5, just can complete preferably the location between suspender and prepackage fixture.
Front revolution pin assembly 11 is as front workpiece locating mechanism, and it is arranged in duel spreader frames 1, and before its prelocalization pin inserts, in the knock hole of workpiece, before it, revolution supporting plate is held front workpiece simultaneously, realizes thus the location between suspender and front workpiece.As Fig. 1 a～as shown in Fig. 1 c, in order to use the workpiece requirement of different product, flexible revolution pin assembly 9 has also been installed on suspender simultaneously, its effect is identical with front revolution pin assembly 11.This flexible revolution pin assembly 9 is mainly used in the handling of the front workpiece of the first size workpiece, front revolution pin assembly 11 is mainly used in the handling of the front workpiece of the second size workpiece: if lifting the second size workpiece, by front revolution pin assembly 11, the front workpiece of the second specification is positioned, now the revolution clamping cylinder of flexible revolution pin assembly 9 needs to regain, and avoids thus producing and interferes; If lifting the first size workpiece is positioned front workpiece by flexible revolution pin assembly 9, now front revolution pin assembly 11 can not produce and interfere workpiece before the first specification.
Rear revolution pin assembly 12 is as rear workpiece locating mechanism, and its structure and function and front revolution pin assembly 11 are similar.This rear revolution pin assembly 12 is provided with rear revolution clamping cylinder, rear locating dowel pin and rear revolution supporting plate, rear revolution clamping cylinder is arranged in duel spreader frames 1 by socket bolt 25, plain cushion 26, bullet pad 27 etc., rear locating dowel pin is inserted in the knock hole of rear workpiece, rear revolution supporting plate can be held rear workpiece simultaneously, realizes thus the location to suspender and rear workpiece.
Front support rod assembly 7 is as front workpiece bottom supporting mechanism, it is arranged in duel spreader frames 1, and can under front locking cylinder drives, swing forward, and this front support rod assembly 7 becomes locking attitude in the time of lifting, the bottom surface of workpiece before fixed pedestal, makes front workpiece grabbing in duel spreader frames 1 thus.As shown in Fig. 1 a～Fig. 1 c, front locking cylinder base 8 is arranged on the locking cylinder seat board of duel spreader frames 1 by fasteners such as socket bolt 28, plain cushion 29, bullet pads 30, one end of front locking cylinder in front support rod assembly 7 is arranged on front locking cylinder base 8, the other end is connected to front support rod assembly 7 by fork, drive thus front support rod assembly 7 to swing, before in the time that swing puts in place, locking cylinder is from pinning front support rod assembly 7, so that fixed pedestal is lived front workpiece.
Back support rod assembly 6 is as rear workpiece bottom supporting mechanism, it can be arranged in duel spreader frames 1, and can under rear locking cylinder drives, swing backward, and this back support rod assembly 6 becomes locking attitude in the time of lifting, the bottom surface of workpiece after fixed pedestal thus, is sandwiched in duel spreader frames 1 rear workpiece.The actuating device of back support rod assembly 6 is identical with the frame mode of front support rod assembly 7 actuating devices, repeats no more.
Back support assembly 10 is as rear workpiece trailing flank supporting mechanism, it is fixedly mounted in duel spreader frames 1 by socket bolt 19, plain cushion 20, bullet pad 21 etc., the trailing flank of workpiece after lifting is withstood at present, the just not perk backward in the time of handling of rear like this workpiece.Back support assembly 10 being only set herein, and not being provided for supporting the front support assembly of front workpiece leading flank, is the cause less due to the leading flank size of front workpiece.
The version of the parts such as duel spreader frames 1 in Fig. 1 a～Fig. 1 c, suspender Connection Block 2, guidepost 3, top radius stay 4, bottom radius stay 5, back support rod assembly 6, front support rod assembly 7, front locking cylinder base 8, flexible revolution pin assembly 9, back support assembly 10, front revolution pin assembly 11, rear revolution pin assembly 12 all has multiple implementation, below is described in detail for example.
Fig. 2 a～Fig. 2 c illustrates the structure of duel spreader frames 1, this duel spreader frames 1 by horizontal square tube 1.1, square tube 1.4 and longitudinal square tube 1.2,, the cross connection such as square tube 1.5, square tube 1.13 and square tube 1.14, the termination of each square tube can be sealed with shrouding 1.15, forms thus the skeleton of duel spreader frames 1.The suitable position of this skeleton installs plate 1.3, plate 1.7, plate 1.11, plate 1.12 additional, and support plate 1.16, support plate 1.18 etc., and is improving intensity about the connecting portion of plate or support plate installs gusset 1.10, gusset 1.20 etc. additional.Corresponding above-mentioned guidepost 3, top radius stay 4, bottom radius stay 5, back support rod assembly 6, front support rod assembly 7, front locking cylinder base 8, flexible revolution pin assembly 9, back support assembly 10, front revolution pin assembly 11, rear revolution pin assembly 12 etc., in duel spreader frames 1, need to arrange some adapter plates (seat), as locating dowel pin adapter plate 1.6, locating dowel pin mount pad 1.8, guidepost mount pad 1.9, locking cylinder seat board 1.17, locking cylinder seat board 1.19, etc., the duel spreader frames 1 forming thus can be installed relevant detent mechanism and supporting mechanism easily.
Be understandable that, the size of this duel spreader frames 1 should adapt with prepackage fixture.Simultaneously, with reference to 1a～Fig. 1 c, the present invention determines rectangular coordinate system in such a way: establishing prepackage fixture vehicle body origin is O (0,0,0), and longitudinal axis of symmetry of duel spreader frames 1 is X-axis, and front side is for just; The level of longitudinal axis of symmetry of duel spreader frames 1 is vertical is Y-axis, and left side (being the direction of arrow in Fig. 2 a) is for just; And determine Z axis according to right-handed system, straight up for just (pointing to duel spreader frames 1).Can determine thus the critical positions coordinate relevant with duel spreader frames, for example: the origin of duel spreader frames is O ' (600,700,2420); Position P1 (100 ,-1250,2715), P2 (100,1250,2715) locate to install respectively prepackage fixture axle sleeve 31, top radius stay 4 coordinates with prepackage fixture axle sleeve 31, realizes the first guiding (or claiming thick guiding) between duel spreader frames 1 and prepackage fixture; Prepackage fixture knock hole is about O O ' line symmetry, and lower radius stay 5 coordinates with prepackage fixture knock hole, realizes the thin guiding between duel spreader frames 1 and prepackage fixture; Like this, by positioning shaft sleeve or position of positioning hole are rationally set, can ensure that suspender and prepackage fixture accurately align, and ensure that suspender, after the first guiding of top radius stay 4 and the thin guiding of bottom radius stay 5, can enter desired location grabbing workpiece at every turn exactly.In addition, position P3 (1678 ,-1250,2420) and it arrange respectively crashproof bearing 32 about the symmetric position of OO ' line, bump preventing in handling process.
The accessory structure such as suspender Connection Block 1 and front locking cylinder base 8, rear locking cylinder base is installed, below difference brief description shown in Fig. 2 a～Fig. 2 c in duel spreader frames 1.
In suspender Connection Block as shown in Fig. 3 a～Fig. 3 c, fixed support 2.1 is fixedly installed in duel spreader frames 1 by adding long bolt 2.2 and nut 2.3, and bearing pin 2.4 is located with spring cotter 2.5 through fixed support 2.1 is rear, forms thus suspender Connection Block 2.The corner location of the duel spreader frames 1 in the present embodiment is all installed a suspender Connection Block 2, lifting rope is walked around the bearing pin 2.4 in suspender Connection Block 2, just duel spreader frames 1 can be hung on four-point band elevator, gig just can drive sling lifting and translation after starting, and makes suspender arrive preposition operation.
Fig. 4 a～Fig. 4 c illustrates the structure of front locking cylinder base 8.1, and this front locking cylinder base 8 is made up of riser 8.1 and base plate 8.2, wherein: base plate 8.2 is fixed to by socket bolt 28, plain cushion 29, bullet pad 30 on the locking cylinder base plate of duel spreader frames 1; Riser 8.1 is fixed on base plate 8.2 and forms support, in order to the front locking cylinder in front stretching bar assembly 7 to be installed by Assembly of pin.The structure of rear locking cylinder base is similar, because not identifying in figure, does not launch to describe at this.
For the front workpiece of successfully handling and rear workpiece, should guarantee between suspender and prepackage fixture, gig accurate positioning between suspender and workpiece.For this reason, the embodiment of the present invention is provided with on corresponding suspender detent mechanism, front workpiece locating mechanism and rear workpiece locating mechanism under detent mechanism, suspender, wherein on suspender, positioning function is realized by guidepost 3, under suspender, positioning function is realized jointly by top radius stay 4 and bottom radius stay 5, front workpiece locating mechanism is realized by front revolution pin assembly 11, rear workpiece locating mechanism is realized by rear revolution pin assembly 12, below these parts is described in detail.
In guidepost structure as shown in Fig. 5 a～Fig. 5 b, guidepost 3 is made up of round steel 3.1 and base plate 3.2, base plate 3.2 can by socket bolt 16, plain cushion 17, bullet pad 18, (as Fig. 1 a～Fig. 3 b) is fixedly installed on the guidepost mount pad 1.9 of duel spreader frames 1, wherein round steel 3.1 be inverted and be installed on base plate 3.2.When suspender is mentioned after certain altitude, the guide head on round steel 3.1 tops just can be inserted in the knock hole of gig, so just make to realize and locating between duel spreader frames 1 and gig, thereby can prevent that suspender from producing and rocking in the process of dividing a word with a hyphen at the end of a line, and finally ensures the smooth running of suspender and workpiece.
Referring to Fig. 6 a～Fig. 6 c, the structure of top radius stay 4 is shown.Simultaneously with reference to figure 1a～Fig. 1 c, top radius stay 4 comprises the parts such as the stay bearing plate 4.1 of alignment pin 4.2 and inverted L shape, wherein: the first end of stay bearing plate 4.1 is fixedly mounted in duel spreader frames 1, the second end extends outward outside duel spreader frames 1 side profile and forms stay bearing plate cantilever, and stay bearing plate cantilever is provided with some lightening holes; Alignment pin 4.2 is fixedly mounted on stay bearing plate cantilever, and its guide head is inserted in the axle sleeve of prepackage fixture towards ground, thus can be as the first guiding between suspender and prepackage fixture.
As shown in Fig. 6 a～Fig. 6 c, the concrete assembling mode of top radius stay 4 is: the first end (bottom) of the stay bearing plate 4.1 of inverted L shape is fixing with base plate 4.4, base plate 4.4 is fixed to the top of duel spreader frames 1 by standard attaching partss such as bolts, and between base plate 4.4 and stay bearing plate 4.1, installs gusset 4.5 additional to improve intensity; Second end (tail end) of stay bearing plate 4.1 arranges the cover 4.3 of stationary positioned bearing pin 4.2, is wherein set with alignment pin 4.2 fastening with socket head cap screw 4.6, forms thus top radius stay 4 assemblies.After requiring to be installed in duel spreader frames 1 according to earlier figures 1a～Fig. 1 c, just can utilize prepackage fixture axle sleeve 31 to carry out preliminary guiding.
Fig. 7 a～Fig. 7 b shows the structure of bottom radius stay 5, this bottom radius stay 5 is comparatively similar to guidepost 3, its structure is comparatively simple: its base plate 5.2 is fixedly installed in duel spreader frames 1 by standard attaching partss such as bolts, the head of round steel 5.1 is installed on base plate 5.2, and its guide head is inserted in the knock hole of prepackage fixture towards ground.When suspender drops to behind crawl position, the guide head on round steel 5.1 tops is inserted in the knock hole of prepackage fixture, makes duel spreader frames 1 and prepackage fixture realize thin location.Like this, after the first guide-localization of radius stay on aforementioned 4, then carry out thin guide-localization with bottom radius stay 5 herein, can ensure that suspender enters into crawl position exactly, make successfully grabbing workpiece of suspender.
Fig. 8 a～Fig. 8 b shows a kind of implementation of front workpiece locating mechanism, it is embodied in front revolution pin assembly 11, formed by parts such as front revolution clamping cylinder 11.2, prelocalization pin 11.5 and front revolution supporting plates 11.4, wherein: front revolution clamping cylinder 11.2 is arranged on the locating dowel pin mount pad 1.8 of duel spreader frames 1; Prelocalization pin 11.5 is fixedly mounted on the cylinder barrel of front revolution clamping cylinder 11.2, can insert in the knock hole of front workpiece; Front revolution supporting plate 11.4 is arranged on the piston rod bottom of front revolution clamping cylinder 11.2.
As shown in Fig. 8 a～Fig. 8 b, specifically assembling mode is: front revolution clamping cylinder 11.2 is installed on plate 11.1 by plate socket head cap screw 1111, then is installed in duel spreader frames 1 by plate 11.1; Prelocalization pin adapter plate 11.3 is installed on the cylinder barrel of front revolution clamping cylinder 11.2 by socket head cap screw 11.9, bullet pad 11.10, and prelocalization pin 11.5 is fixed on prelocalization pin adapter plate 11.3 by nut 11.6, plain cushion 11.7, bullet pad 11.8; Front revolution supporting plate 11.4 is fixed on the piston rod bottom of front revolution clamping cylinder 11.2 by socket head cap screw 11.12, bullet pad 11.13, this front revolution supporting plate 11.4 is provided with through hole, inserts prelocalization pin 11.5 can regain for piston rod time.
Referring to Fig. 8 a～Fig. 8 b, simultaneously with reference to figure 1a～Fig. 1 c, the groundwork working process of front revolution pin assembly 11 is: after suspender and prepackage fixture are located, revolution clamping cylinder 11.2 before rotating, before driving when its piston rod stretches out, revolution supporting plate 11.4 rotates, and prelocalization pin 11.5 is inserted in the knock hole of front workpiece and positions; Contraposition is complete, and the piston rod of front revolution clamping cylinder 11.2 is regained, and front revolution supporting plate 11.4 is held the bottom surface of front workpiece, has better realized thus the location between suspender and front workpiece.
Fig. 9 a～Fig. 9 b illustrates a kind of structure of flexible revolution pin assembly 9, and basic structure and the above-described front revolution pin assembly 11 of this flexible revolution pin assembly 9 are similar, and difference is to have increased a slide rail cylinder 9.2.The concrete structure of flexible revolution pin assembly 9 is: slide rail cylinder 9.2 is arranged on slide rail cylinder mount pad 9.1 vertically by socket bolt 9.8, plain cushion 9.9, bullet pad 9.10, and this slide rail cylinder mount pad 9.1 is fixed in duel spreader frames 1 by socket bolt 9.21, plain cushion 9.22, bullet pad 9.23; The cylinder barrel of revolution clamping cylinder 9.3 is received on cylinder connecting panel 9.4 by socket bolt 9.11, bullet pad 9.14 and socket bolt 9.13, bullet pad 9.14, this cylinder connecting panel 9.4 is fixed with the piston rod of slide rail cylinder 9.2, has realized thus slide rail cylinder 9.2 and has turned round being connected of clamping cylinder 9.3; Locating dowel pin adapter plate 9.7 is installed on the cylinder barrel of revolution clamping cylinder 9.3 by socket head cap screw 9.15, bullet pad 9.16, and locating dowel pin 9.6 is fixed on locating dowel pin adapter plate 9.7 by nut 9.17, plain cushion 9.18, bullet pad 9.19; Revolution supporting plate 9.5 is fixed on the piston rod bottom of revolution clamping cylinder 9.3 by socket head cap screw 9.20, this revolution supporting plate 9.5 is provided with through hole, inserts locating dowel pin 9.6 can regain for piston rod time.
When this flexible revolution pin assembly 9 does not use, slide rail cylinder 9.2 will turn round clamping cylinder 9.3 and regain; When work, the piston rod of slide rail cylinder 9.2 reaches predetermined length, drives locating dowel pin 9.6 and revolution supporting plate 9.5 to work afterwards by the revolution clamping cylinder 9.3 of bottom, and this process is identical with front revolution pin assembly 11, repeats no more.
Figure 10 a～Figure 10 b shows the structure of rear revolution pin assembly 12, it is made up of parts such as rear revolution clamping cylinder 12.2, rear locating dowel pin 12.5 and rear revolution supporting plates 12.4, wherein: turn round afterwards clamping cylinder 12.2 by rear locking cylinder floor installation on the locating dowel pin adapter plate 1.6 of duel spreader frames 1; Rear locating dowel pin 12.5 is fixedly mounted on the cylinder barrel of rear revolution clamping cylinder 12.2, can insert in the knock hole of rear workpiece; Rear revolution supporting plate 12.4 is arranged on the piston rod bottom of rear revolution clamping cylinder 12.2.This rear revolution pin assembly 12 is basic identical with the structure of rear revolution pin assembly 11, difference is only the rear revolution supporting plate surface configuration difference in the middle of both, this is because the bottom shape of rear workpiece is different with the bottom shape of rear workpiece, thereby requires the cause of the corresponding end face shape revolution of coupling supporting plate.
As shown in Figure 10 a～Figure 10 b, the concrete assembling mode of rear revolution pin assembly 12 is: turn round afterwards clamping cylinder 12.2 and be installed on plate 12.1, plate 12.1 is installed in duel spreader frames 1 by socket bolt 25, plain cushion 26, bullet pad 27; Rear locating dowel pin adapter plate 11.3 is installed on the cylinder barrel of rear revolution clamping cylinder 12.2 by socket head cap screw 12.9, bullet pad 12.10, and rear locating dowel pin 12.5 is fixed on rear locating dowel pin adapter plate 11.3 by nut 12.6, plain cushion 12.7, bullet pad 12.8; Rear revolution supporting plate 12.4 is fixed on the piston rod bottom of rear revolution clamping cylinder 12.2 by socket head cap screw 12.12, bullet pad 12.13, this rear revolution supporting plate 12.4 is provided with through hole, locating dowel pin 12.5 after inserting can regain for piston rod time.
As Figure 10 a～Figure 10 b, simultaneously with reference to figure 1a～Fig. 1 c, the groundwork working process of rear revolution pin assembly 11 is: after suspender and prepackage fixture are located, after rotating the piston rod of revolution clamping cylinder 11.2 drive while stretching out after revolution supporting plate 11.4 rotate, rear locating dowel pin 11.5 is inserted in the knock hole of rear workpiece and positions; Contraposition is complete, and the piston rod of rear revolution clamping cylinder 11.2 is regained, and rear revolution supporting plate 11.4 is held the bottom surface of rear workpiece, has better realized thus the location between suspender and rear workpiece.
Realized above the guide-localization of suspender and gig, suspender and prepackage fixture and suspender and workpiece by detent mechanism under detent mechanism, suspender on suspender and front workpiece locating mechanism and rear workpiece locating mechanism.On this basis, need to be optimized design about the supporting mechanism of front workpiece, rear workpiece, so that grabbing workpiece reliably.This specifically realizes by front support rod assembly 7, back support rod assembly 6 and back support assembly 10, below is described in detail.
Figure 11 a～Figure 11 b illustrates the structure of front support rod assembly 7, this front support rod assembly 7 is relatively short swing arm, its concrete assembling mode is: some spacers 7.6 are located in the middle of two opposed front end panels 7.1, each spacer 7.6 for place hex bolt 7.2, plain cushion 7.3, bullet pad 7.4, nut 7.5 etc. fastening, front end panel 7.1 bottoms connect by socket bolt 7.25, bullet pad 7.26, hexagon thin nut 7.27, form thus as short swing arm (being front support rod); The Shaft assembly that the top of end swing arm consists of axle 7.9, spacer 7.10, spacer 7.11, spring cotter 7.12 and nut 7.13 is hinged on the front support rod assembly support plate of duel spreader frames 1; Pin assemblies and front roll bar 7.15 that the head end of short swing arm consists of axle 7.14, spring cotter 7.12 and nut 7.13 are hinged, this front roll bar 7.15 is connected to the piston rod of front locking cylinder, on the fixing front locking cylinder base 8 with duel spreader frames 1 of the cylinder barrel of front locking cylinder, front locking cylinder just can drive short swing arm to rotate around duel spreader frames 1 when flexible; Short swing arm tail end is installed angle steel 7.8 and regulating plate 7.7, regulating plate 7.7 is fixed with front end panel 7.1 with hex bolt 7.28, plain cushion 7.29, bullet pad 7.30, nut 7.31 after adjusting angle, uses socket head cap screw 7.22, plain cushion 7.23, bullet pad 7.24 and angle steel 7.8 fixing; Oval cylinder 7.16 before installing by adjusting hex bolt 7.18, plain cushion 7.19, bullet pad 7.20 and nut 7.21 on regulating plate 7.7, wherein on regulating plate 7.7, have two elongated slots, the relative position along the adjustable front oval cylinder 7.16 of elongated slot direction with short swing arm tail end; So just can adjust initial vacuum sucker 7.17 positions in short swing arm, ensure that it has a good Support Position to front workpiece.
The groundwork process of above-mentioned front support rod assembly 7 is: in the suspender decline stage, the short swing arm of front support rod assembly 7 becomes vertical state substantially, can not cause interference to front workpiece thus; In the handling stage, the short swing arm of front support rod assembly 7 is at the driving lower swing certain angle (as 90 °) of front locking cylinder, so, locked by front locking cylinder, the front oval cylinder 7.16 that is positioned at short swing arm tail end moves, make initial vacuum sucker 7.17 on front oval cylinder 7.16 hold the bottom surface of front workpiece, just workpiece before fixed pedestal reliably of short like this swing arm, finally make suspender capture before workpiece complete the handling of front workpiece.The way of realization of this crawl structure is comparatively easy, can capture reliably front workpiece, in working process, can front workpiece not produced and be interfered, and also can not cause damage to the surface of front workpiece.
Back support rod assembly 6 structures shown in Figure 12 a～Figure 12 b, it and front support rod assembly 7 are similar, and larger difference is not arrange single-piston rod oval-section piston cylinder, and this matches with rear workpiece shape.
As shown in Figure 12 a～Figure 12 b, back support rod assembly 6 is relatively long swing arm (rear workpiece size is greater than front workpiece size), its concrete assembling mode is: some spacers 6.6 are located in the middle of two opposed rear bearing sheets 6.1, each spacer 6.6 for place hex bolt 6.2, plain cushion 6.3, bullet pad 6.4, nut 6.5 etc. fastening, form long arm swing (being back support rod); The top of long arm swing is hinged to by the Assembly of pin of axle 6.8, spacer 6.9, spacer 6.10, spring cotter 6.12 and nut 6.11 on the back support rod assembly support plate of duel spreader frames 1; Pin assemblies and rear fork 6.14 that the head end of long arm swing consists of axle 6.13, spring cotter 6.12 and nut 6.11 are hinged, this rear fork 6.14 is connected to the piston rod of rear locking cylinder, on the fixing rear locking cylinder base with duel spreader frames 1 of the cylinder barrel of rear locking cylinder, rear locking cylinder just can drive long arm swing to rotate around duel spreader frames 1 when flexible; The tail end of long arm swing, by fixed installation angle steel 6.7 such as hex bolt 6.16, plain cushion 6.3, bullet pad 6.4, nuts 6.5, is installed final vacuum sucker 6.15 on angle steel 6.7, when long arm swing swing puts in place, final vacuum sucker 6.15 can hold the bottom surface of rear workpiece; In the time that back support rod assembly 6 is locked at lifting attitude by rear locking cylinder, its tail end, by the bottom surface of workpiece after final vacuum sucker 6.15 fixed pedestals, is realized the crawl of rear workpiece thus.
Please also refer to Fig. 1 a～Fig. 1 c, the groundwork process of back support rod assembly 6 is: in the decline stage of suspender, the long arm swing of back support rod assembly 6 becomes vertical state substantially, can not cause interference to rear workpiece thus; In the handling stage, the long arm swing of back support rod assembly 6 arrives the angle of basic horizontal at the driving lower swing of rear locking cylinder, then locked by rear locking cylinder, the final vacuum sucker 6.15 that is positioned at long arm swing tail end holds the bottom surface of rear workpiece, workpiece after long arm swing fixed pedestal like this, finally make suspender capture after workpiece and complete after the handling of workpiece.The way of realization of this crawl structure is comparatively easy, can capture reliably rear workpiece, in working process, can rear workpiece not produced and be interfered, and also can not cause damage to rear surface of the work.
Figure 13 a～Figure 13 c illustrates the structure of back support assembly 10, and simultaneously referring to Fig. 1 a～Fig. 1 c, this back support assembly 10 is arranged on the afterbody of duel spreader frames 1 by fasteners such as socket bolt 19, plain cushion 20, bullet pads 21.In this back support assembly 10, square tube 10.2, square tube 10.3 cross connections, the port of pipe is adapter plate 10.1, plate 10.11 or shrouding 10.10 etc. respectively, forms thus back support divider.Stabilizer rod 10.15 is installed to keep balance in the top of divider, angle steel 10.5 is installed by socket bolt 10.12, plain cushion 10.13, bullet pad 10.14 in the below of divider, on angle steel 10.5, pass through the oval cylinder in rear portion (single-piston rod oval-section piston cylinder) 10.4 of socket bolt 10.7, plain cushion 10.8, bullet pad 10.9 mounting strap vacuum cups 10.6, in the time of handling rear portion vacuum cup 10.6 hold after the trailing flank of workpiece, prevent that rear workpiece from upwarping.
Above embodiment all adopts the background of 6 branch unit butt welding process for advanced high top dual horizontal truck cap in the world, disclosed a kind of front and back Workpiece sling rational in infrastructure, and it includes but are not limited to following technical characterstic:
One, because 4 band elevator precision are not high, suspender adopts the guidance mode that just guiding refinement guiding engages while entering prepackage fixture, make suspender can enter exactly desired location grabbing workpiece at every turn;
Its two, revolution is installed locating dowel pin and supporting plate on clamping cylinder, the effect that makes it have location and hold workpiece, workpiece is in the mobile situation that play can not occur or fall part;
They are three years old, on strut bar assembly by locking cylinder control, fix oval cylinder, and fix vacuum cup on oval cylinder, this array configuration can be taken notice of the arbitrarily angled grabbing workpiece in 0 ° to 90 °, the shared space of supporting arm assembly system before and after the utilization of oval cylinder has reduced, the space turnover that can reserve between the workpiece of front and back, completes and picks and places part action.
It is comparatively convenient that above-mentioned front and back piecemeal lid formula Workpiece sling operates, and its basic operation process is as follows:
One, front and back piecemeal lid formula Workpiece sling pickup action
1, point front and back workpiece being soldered is placed on prepackage fixture;
2, the control system of suspender declines after receiving signal, and now front and back locking cylinder stretches out, and before and after suspender, strut bar assembly and front and back locking cylinder are in 90 °;
3, by the guide-localization of upper and lower part radius stay and the location of forward and backward revolution pin assembly, suspender accurately enters pickup position, the positioning process hole of workpiece before and after corresponding locating dowel pin in the forward and backward revolution pin assembly of suspender enters, now suspender receives the signal that puts in place, and forward and backward revolution clamping cylinder half-twist also clamps;
4, front and back locking cylinder shrinks, and back and front supporting bar assembly is opened, and workpiece before and after holding at a certain angle respectively, and before and after the while is corresponding, vacuum cup is air-breathing, and before and after making, workpiece is firmly fixing, and now front and back workpiece is thrown off with prepackage fixture;
5, suspender receives to clamp and captures settling signal, and 4 band elevators are mentioned suspender.
Two, front and back piecemeal lid formula Workpiece sling is put part action
1, suspender is waiting for that position receives important document signal, and self-moving carriage walking puts in place, 4 band elevator fast-descendings, and dropping to descending at slow speed after certain altitude;
2, lead by detent mechanism, before and after suspender drives, workpiece enters desired location, due to suspender before and after the gripping when workpiece adjusted to certain angle, therefore before and after workpiece enter Shi Buhui and the interference of left and right gusset;
3, receive and put in place after signal, all vacuum cup is died, and oval cylinder shrinks, and front and back locking cylinder stretches out simultaneously, and front and back workpiece engages with left and right gusset, and front and back revolution clamping cylinder unclamps;
4, suspender receives and puts part settling signal, and 4 band elevators rise, and automatic carriage turns back to wait position and waits for a grabbing workpiece, and suspender completes puts part action.
In order to improve the degree of automation of above-mentioned suspender, can build easily corresponding control system for above-described suspender, be described further combined with Figure 14～Figure 16 d.
Referring to Figure 14, represent the composition of the control system block diagram of piecemeal lid formula Workpiece sling before and after the present invention, it is provided with some electromagnetic valves (group), some vacuum generators (group) and controller, cylinder line, vacuum cup group, wherein:
Electromagnetic valve group is linked in gas circuit, control the first front revolution clamping cylinder, the second front revolution clamping cylinder, rear revolution clamping cylinder, locating dowel pin adjusting cylinders, front locking cylinder, rear locking cylinder, anterior sucker adjusting cylinders and rear portion sucker adjusting cylinders on/off gas circuit, (comprise the first front revolution pin assembly 7 to whether open or close relevant positioning component, the second front revolution pin assembly 9, rear revolution pin assembly 6) or supporting component (comprise front support rod assembly 11, back support rod assembly 12 and back support assembly 10), and whether adjust the position about vacuum cup,
Vacuum generator group is linked in gas circuit, controls initial vacuum sucker, final vacuum sucker and rear portion vacuum cup on/off gas circuit, so that corresponding absorption workpiece whether;
Controller, mouth is connected to the signal input part of electromagnetic valve, export control signal according to workpiece character and suspender state to relevant electromagnetic valve or vacuum generator, move by predetermined policy to manipulate corresponding cylinder or sucker, thereby finally realize the pickup of workpiece and put part according to predetermined strategy.
Referring to Figure 15, be the example of a kind of gas circuit implementation structure in Figure 14, the gas circuit in control system of the present invention is not limited to the type of attachment that this example provides.For simplicity, the layout in the following ways of the Reference numeral in this figure: the first field letter representation component type, as be connected with the version of this numeral element of numeral, for example k23 represents two-position three way electric control solenoid valve; The second field numeral element number; The 3rd field numeral element is positioned at the direction of suspender, and left side is a, and right side is b; The suspender parts sequence number of the 4th field numeral component installation location; The numbering of the 5th field numeral element in suspender parts; The similar elements sequence number of the 6th field numeral element in suspender parts.For example, x.3.b.7.17.1 represent the 3rd vacuum cup, it is positioned on the right side front support rod assembly 7 of suspender, and it is first vacuum cup in this front support rod assembly 7, and its components list at front support rod assembly is shown 7.17.
In the lifting assembly of Fig. 1 a～Fig. 1 c, be provided with two group of first front revolution pin assembly 7, the second front revolution pin assembly 9, rear revolution pin assembly 6, two groups of front support rod assemblies 11, back support rod assembly 12, one group of back support assembly 10, therefore be provided with accordingly following control element in Figure 15: six clamping cylinders (j.1.a.11.2, j.2.b.11.2, j.3.a.12.2, j.4.b.12.2, j.5.a.9.3, j.6.b.9.3) and two slide rail cylinders (h.1.a.9.2, h.1.b.9.2); Four locking cylinders (s.1.a.7, s.2.b.7, s.3.a.6, s.4.b.6), six oval cylinders (t.1.a.7.16.1, t.2.a.7.16.2, t.3.b.7.16.1, t.4.b.7.16.2, t.5.a.10.4, t.6.b.10.4) and eight vacuum cups (x.1.a.7.17.1, x.2.a.7.17.2, x.3.b.7.17.1, x.4.b.7.17.2, x.5.a.6.15, x.6.b.6.15, x.7.b.10.6, x.8.b.10.6).
In Figure 15, six locking cylinders, two slide rail cylinders, six oval cylinders are connected on source of the gas by two five-way electromagnetic valves (k25.1, k25.2, k25.3, k25.4, k25.5, k25.6) respectively; Four locking cylinders are respectively by 3 position-5 way electromagnetic valve (k35.1, k35.2) be connected on source of the gas, these four locking cylinders be connected to governor valve (v.1, v.2, v.3, v.4), (p.1, p.2 four locking cylinders also connect quick exhaust valve by two-bit triplet electromagnetic valve (k23.1, k23.2) simultaneously, p.3, p.4); Like this, all power elements are all reasonably connected on source of the gas; Spiral tube lxg, thribble slg and shutoff valve jzf can be set on the connecting line of source of the gas, form thus control gas circuit.Be understandable that, above-mentioned gas circuit power element also can adopt other connection mode, repeats no more.
In control system described in Figure 14, controller specifically can be controlled by the control policy shown in Figure 16 a～Figure 16 d, is below described.
Process when Figure 16 a represents the front workpiece of the first specification and rear workpiece pickup, is specially: suspender declines, and front locking cylinder and rear locking cylinder are opened; Suspender declines and puts in place, front locking cylinder and rear locking cylinder closure, anterior sucker adjusting cylinders and rear portion sucker adjusting cylinders stretch out, and initial vacuum sucker, final vacuum sucker and rear portion vacuum cup adsorb, the first front revolution clamping cylinder and rear revolution clamping cylinder closure; Other pneumatic element is closed and is failure to actuate.
The process that Figure 16 b is illustrated in the front workpiece of the first specification and rear workpiece while putting part, be specially: the first front revolution clamping cylinder and rear revolution clamping cylinder are opened, initial vacuum sucker, final vacuum sucker and rear portion vacuum cup are died, anterior sucker adjusting cylinders and rear portion sucker adjusting cylinders are retracted, front locking cylinder and rear locking cylinder are opened, and suspender rises; Other pneumatic element is closed and is failure to actuate.
Process when Figure 16 c is illustrated in the front workpiece of the second specification and rear workpiece pickup, is specially: locating dowel pin adjusting cylinders stretches out; Suspender declines, and front locking cylinder and rear locking cylinder are opened; Suspender declines and puts in place, front locking cylinder and rear locking cylinder closure, anterior sucker adjusting cylinders and rear portion sucker adjusting cylinders stretch out, and initial vacuum sucker, final vacuum sucker and rear portion vacuum cup adsorb, the second front revolution clamping cylinder and rear revolution clamping cylinder closure; Other pneumatic element is closed and is failure to actuate.
Figure 16 d is illustrated in the part process of putting that the front workpiece of the second specification and rear workpiece are put part, be specially: the second front revolution clamping cylinder and rear revolution clamping cylinder are opened, initial vacuum sucker, final vacuum sucker and rear portion vacuum cup are died, anterior sucker adjusting cylinders and rear portion sucker adjusting cylinders are retracted, front locking cylinder and rear locking cylinder are opened, suspender rises, and other pneumatic element is closed and is failure to actuate.
Described in above embodiment, suspender and control system can realize the location of location, suspender and the front and back workpiece of suspender and prepackage fixture and gig preferably, and fixed pedestal and the crawl function of suspender to front and back workpiece, before and after can realizing easily thus, the automatic capturing of workpiece is reached the standard grade; Because suspender enters with a fixed angle in the time that front and back workpiece is reached the standard grade, avoid the interference problem of workpiece and left and right gusset, back wall and other pattern welding equipments; In addition, workpiece yielding position in front and back adopts cylinder and vacuum cup combined support mode, and workpiece deformation before and after can preventing, makes its accurate positioning of reaching the standard grade; This suspender can meet the requirement of workpiece (as operator's compartment) piecemeal butt welding process well thus, has improved Product Assembly efficiency, ensures the assembly quality of product.
As can be seen here, the exclusive technology adopting based on above embodiment for domestic production is more attractive in appearance, safety and cheaply operator's compartment provide may, thereby there is good application prospect.
Although the present invention with preferred embodiment openly as above; but it is not for limiting the present invention; any those skilled in the art without departing from the spirit and scope of the present invention; can make possible variation and amendment, therefore protection scope of the present invention should be as the criterion with the scope that the claims in the present invention were defined.
Claims (10)
1. a front and back piecemeal lid formula Workpiece sling, described front and back piecemeal lid formula workpiece can be integral by being inverted L shaped front workpiece and being inverted L shaped rear workpiece assembly welding, it is characterized in that, described suspender comprise the duel spreader frames of hanging on gig and be arranged on respectively in described duel spreader frames to detent mechanism on the suspender of locating between described duel spreader frames and gig, to detent mechanism under the suspender of locating between described duel spreader frames and prepackage fixture, to the front workpiece locating mechanism of locating between front workpiece and described duel spreader frames, to the rear workpiece locating mechanism of locating between rear workpiece and described duel spreader frames, the front workpiece bottom supporting mechanism of workpiece before supporting in the time of lifting, the rear workpiece trailing flank supporting mechanism of workpiece after supporting when supporting the rear workpiece bottom supporting mechanism of rear workpiece and lifting by crane in the time of lifting, described front workpiece locating mechanism, rear workpiece locating mechanism, front workpiece bottom supporting mechanism, rear workpiece bottom supporting mechanism is respectively arranged with cylinder with location, clamp and supporting workpiece, described front workpiece bottom supporting mechanism, rear workpiece bottom supporting mechanism, rear workpiece trailing flank supporting mechanism is respectively arranged with vacuum cup with absorption workpiece, each cylinder is respectively by corresponding solenoid control on/off source of the gas, each vacuum cup is respectively by corresponding vacuum generator control on/off source of the gas, controller connects each electromagnetic valve and vacuum generator, to export control signal according to workpiece character and suspender state to corresponding electromagnetic valve or vacuum generator, manipulating corresponding cylinder or vacuum cup moves by predetermined policy.
2. front and back as claimed in claim 1 piecemeal lid formula Workpiece sling, it is characterized in that, described front workpiece bottom supporting mechanism comprises the front support rod assembly that can swing forward in described duel spreader frames, and described front support rod assembly becomes the bottom surface of locking attitude with workpiece before supporting and clamping in the time of lifting; The tail end of described front support rod assembly is provided with initial vacuum sucker, the bottom surface of workpiece before described initial vacuum sucker holds in the time of lifting; Or the tail end of described front support rod assembly is provided with front oval cylinder, described initial vacuum sucker is installed on described front oval cylinder; Described front support rod assembly comprises front support rod, front roll bar and front locking cylinder, described front support rod and described duel spreader frames are hinged, the head end of described front support rod and the first end of described front roll bar are hinged, the second end of described front roll bar is connected with the first end of described front locking cylinder, the second end of described front locking cylinder is by front locking cylinder floor installation in described duel spreader frames, and described front locking cylinder connects governor valve and quick exhaust valve.
3. front and back as claimed in claim 1 piecemeal lid formula Workpiece sling, it is characterized in that, described rear workpiece bottom supporting mechanism comprises the back support rod assembly that can swing backward in described duel spreader frames, described back support rod assembly becomes the bottom surface of locking attitude with workpiece after supporting and clamping in the time of lifting, the tail end of described back support rod assembly is provided with final vacuum sucker, the bottom surface of workpiece after described final vacuum sucker holds in the time of lifting; Or, described back support rod assembly comprises back support rod, rear fork and rear locking cylinder, described back support rod and described duel spreader frames are hinged, the head end of described back support rod and the first end of described rear fork are hinged, the second end of described rear fork is connected with the first end of described rear locking cylinder, the second end of described rear locking cylinder is by rear locking cylinder floor installation in described duel spreader frames, and described rear locking cylinder connects governor valve and quick exhaust valve.
4. front and back as claimed in claim 1 piecemeal lid formula Workpiece sling, it is characterized in that, described rear workpiece trailing flank supporting mechanism comprises the back support assembly being fixed in described duel spreader frames, the trailing flank of described back support assembly workpiece after lifting is withstood at present; The afterbody of described back support assembly is provided with rear portion vacuum cup, the trailing flank of workpiece after described rear portion vacuum cup holds in the time of lifting; The afterbody of described back support assembly is provided with the oval cylinder in rear portion, and described rear portion vacuum cup is installed on the oval cylinder in described rear portion, and the head of described supporting component is provided with stabilizer rod.
5. front and back as claimed in claim 1 piecemeal lid formula Workpiece sling, it is characterized in that, described front workpiece locating mechanism is the front revolution pin assembly that comprises front revolution clamping cylinder, prelocalization pin and front revolution supporting plate, described front revolution clamping cylinder is arranged in described duel spreader frames, described prelocalization pin is fixedly mounted on the cylinder barrel of described front revolution clamping cylinder to insert in the knock hole of front workpiece, and described front revolution supporting plate is arranged on the piston rod bottom of described front revolution clamping cylinder to hold the bottom surface of front workpiece.
6. front and back as claimed in claim 1 piecemeal lid formula Workpiece sling, it is characterized in that, described rear workpiece locating mechanism is the rear revolution pin assembly that comprises rear revolution clamping cylinder, rear locating dowel pin and rear revolution supporting plate, described rear revolution clamping cylinder is arranged in described duel spreader frames, described rear locating dowel pin is fixedly mounted on the cylinder barrel of described rear revolution clamping cylinder to insert in the knock hole of rear workpiece, and described rear revolution supporting plate is arranged on the piston rod bottom of described rear revolution clamping cylinder to hold the bottom surface of rear workpiece; Described front workpiece locating mechanism comprise two groups described in before revolution pin assembly, wherein one of front side group is flexible revolution pin assembly, and the described front revolution clamping cylinder in described flexible revolution pin assembly is mounted in described duel spreader frames by slide rail cylinder.
7. front and back as claimed in claim 1 piecemeal lid formula Workpiece sling, is characterized in that, on described suspender, detent mechanism comprises the guidepost being fixedly mounted in described duel spreader frames, and the guide head of described guidepost deviates from ground and inserts in the knock hole of gig.
8. front and back as claimed in claim 1 piecemeal lid formula Workpiece sling, it is characterized in that, under described suspender, detent mechanism comprises the top radius stay and the bottom radius stay that are fixedly mounted in described duel spreader frames, the guide head of described top radius stay is inserted in the axle sleeve of prepackage fixture towards ground, and the guide head of described bottom radius stay is inserted in the knock hole of prepackage fixture towards ground; Described top radius stay comprises the stay bearing plate of alignment pin and inverted L shape, the first end of described stay bearing plate is fixedly mounted in described duel spreader frames, the second end of described stay bearing plate extends outward outside described duel spreader frames and forms stay bearing plate cantilever, and described alignment pin is fixedly mounted on described stay bearing plate cantilever.
9. suspender control system as claimed in claim 1, is characterized in that, each cylinder is connected to source of the gas with automatically controlled two-bit triplet electromagnetic valve or 3 position-5 way electromagnetic valve.
10. suspender control system as claimed in claim 1, is characterized in that, some positions relative set spiral tube, thribble or the shutoff valve of the connecting line of described source of the gas.
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410259406.1A CN104044988B (en) | 2014-06-11 | 2014-06-11 | Piecemeal lid formula Workpiece sling front and back |
| CN201610788268.5A CN106115454A (en) | 2014-06-11 | 2014-06-11 | A kind of suspender being applicable to before and after's piecemeal lid formula workpiece |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410259406.1A CN104044988B (en) | 2014-06-11 | 2014-06-11 | Piecemeal lid formula Workpiece sling front and back |
Related Child Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610788268.5A Division CN106115454A (en) | 2014-06-11 | 2014-06-11 | A kind of suspender being applicable to before and after's piecemeal lid formula workpiece |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104044988A true CN104044988A (en) | 2014-09-17 |
| CN104044988B CN104044988B (en) | 2016-09-07 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410259406.1A Active CN104044988B (en) | 2014-06-11 | 2014-06-11 | Piecemeal lid formula Workpiece sling front and back |
| CN201610788268.5A Pending CN106115454A (en) | 2014-06-11 | 2014-06-11 | A kind of suspender being applicable to before and after's piecemeal lid formula workpiece |
Family Applications After (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610788268.5A Pending CN106115454A (en) | 2014-06-11 | 2014-06-11 | A kind of suspender being applicable to before and after's piecemeal lid formula workpiece |
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| Country | Link |
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| CN (2) | CN104044988B (en) |
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| US5193873A (en) * | 1989-12-15 | 1993-03-16 | Centro De Investigacion Y. Asistencia Tecnica Del Estado De Queretaro, A.C. | Sugar cane grab |
| CN202279617U (en) * | 2011-10-24 | 2012-06-20 | 青岛力磁电气有限公司 | Electric permanent-magnet hoisting hanger for steel plate |
| CN103224191A (en) * | 2013-04-09 | 2013-07-31 | 湖北华昌达智能装备股份有限公司 | Front and rear cover on-line spreader of high-top twin truck cab |
| CN203903759U (en) * | 2014-06-11 | 2014-10-29 | 周国文 | Front and rear partitioned cover type workpiece hanger |
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| JP2000229777A (en) * | 1999-02-09 | 2000-08-22 | Sekisui Chem Co Ltd | Hoisting device for plate member |
| CN201250047Y (en) * | 2008-06-15 | 2009-06-03 | 魏龙淮 | Composite board special hanger |
| CN101863097B (en) * | 2010-02-12 | 2012-07-18 | 泰兴汤臣压克力有限公司 | Automatic glass separating device |
| CN202744161U (en) * | 2012-08-10 | 2013-02-20 | 济南吉利汽车有限公司 | Car door assembly handling fixture |
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- 2014-06-11 CN CN201610788268.5A patent/CN106115454A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5193873A (en) * | 1989-12-15 | 1993-03-16 | Centro De Investigacion Y. Asistencia Tecnica Del Estado De Queretaro, A.C. | Sugar cane grab |
| CN202279617U (en) * | 2011-10-24 | 2012-06-20 | 青岛力磁电气有限公司 | Electric permanent-magnet hoisting hanger for steel plate |
| CN103224191A (en) * | 2013-04-09 | 2013-07-31 | 湖北华昌达智能装备股份有限公司 | Front and rear cover on-line spreader of high-top twin truck cab |
| CN203903759U (en) * | 2014-06-11 | 2014-10-29 | 周国文 | Front and rear partitioned cover type workpiece hanger |
Also Published As
| Publication number | Publication date |
|---|---|
| CN104044988B (en) | 2016-09-07 |
| CN106115454A (en) | 2016-11-16 |
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