CN104036975B - Impregnation system - Google Patents
Impregnation system Download PDFInfo
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- CN104036975B CN104036975B CN201410283948.2A CN201410283948A CN104036975B CN 104036975 B CN104036975 B CN 104036975B CN 201410283948 A CN201410283948 A CN 201410283948A CN 104036975 B CN104036975 B CN 104036975B
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Abstract
The invention discloses an impregnation system, comprising at least one liquid storage bucket, and a plurality of impregnation mechanisms communicating with the liquid storage bucket, wherein the impregnation mechanism comprises a cylinder body and a cylinder cover matched with each other, the top of the cylinder body is provided with a seal ring, a movable impregnation basket is arranged in the cylinder body, a plurality of second material containing grooves are arranged in parallel on the movable impregnation basket, the width of each second material containing groove is matched with that of the material to be impregnated, and a lifting mechanism is arranged at the bottom of the movable impregnation basket. The impregnation system has the advantages of being high in degree of automation, and capable of completing the impregnation process of a cell rapidly with high efficiency and high quality, effectively improving production efficiency, and reducing production cost.
Description
Technical field
The present invention relates to capacitor production technical field, contain soaking system and test particularly to a kind of, be applied to larger aluminium electroloysis
The impregnation of the battery core of electric capacity.
Background technology
Impregnation processed is using containing immersion fluid, will penetrate in the part needing containing immersion fluid using certain means,
Part is made to reach certain special role.Impregnation technology is widely used in: manufactures electronic component, composite and other many
Infiltration of porous material micropore etc..
Conventional impregnation equipment, especially for the impregnation that the elements such as capacitor battery core, transformer coil are processed
Equipment, battery core is also referred to as sub-prime, a kind of quick impregnation method of capacitor core bag of the patent application as submitted before applicant
And its device, the equipment disclosed in Application No. 2012101948356 is although employ new injection pressure containing soaking technology so that containing
Leaching speed and quality increase, but the impregnation system structure design in this impregnation equipment is still not perfect, thus exist containing
There are certain secondary pollution problems to containing immersion fluid in leaching time length, inefficiency, the bad guarantee of quality, power consumption height.
Content of the invention
It is an object of the invention to, provide a kind of contain soaking system and test, can quickly, the impregnation that efficient, high-quality completes battery core
Operation, effectively improves production efficiency, reduces production cost.
The technical scheme that the present invention is adopted for achieving the above object is:
A kind of containing soaking system and test, it includes the impregnation mechanism that at least one liquid storing barrel is connected with this liquid storing barrel with several, should
Impregnation mechanism includes cylinder body and the cylinder cap being adapted, and this cylinder body top is provided with sealing ring, is provided with activity impregnation basket, this work in cylinder body
It is provided with some second material storage tanks, the width of described second material storage tank and material width to be impregnated with side by side on dynamic impregnation basket
It is adapted, this material to be impregnated with is that other needs such as capacitor battery core or transformer coil carry out being impregnated with the unit of processing
Part, this activity impregnation basket bottom is provided with elevating mechanism.High degree of automation, can quickly, efficiently, high-quality complete containing of battery core
Leaching operation, effectively improves production efficiency, reduces production cost.
Described activity impregnation is provided with fixing impregnation disk in side in the key, this activity be impregnated with basket adjacent two second material storage tanks it
Between be provided with hollow out position, the width of described hollow out position is adapted with material width to be impregnated with.Due to being provided with fixing impregnation disk, hollow out
Position, thus carrying out automatic charging, in the case of blanking, in cylinder body, comparing and only set activity impregnation basket once using mechanical hand
The material that can double is impregnated with.
This second material storage tank, hollow out position width consistent.
The both sides of this cylinder body are provided with gathering sill, and the both sides of described cylinder cap are provided with the guide pad corresponding with gathering sill, this cylinder
One end of lid is fixed with cylinder of uncapping, and the output shaft of this cylinder of uncapping is fixed on the pedestal fixed containing soaking system and test, this cylinder body
It is provided with cylinder breather valve, vacuum orifice, liquid inlet, liquid return hole and pressurization mouth.By the cooperation of gathering sill and guide pad, realize cylinder
Lid automatically opens up and closes, and sealing effectiveness strengthened by sealing ring.
This elevating mechanism includes movable basket cylinder, and this movable basket cylinder is fixed on below cylinder body, this movable basket cylinder defeated
Shaft is stretched in cylinder body and is connected with activity impregnation basket.So as to making activity impregnation basket automatically rise or landing, facilitate machine
Tool handss place the material that material or gripping have been impregnated with.
This liquid storing barrel includes staving and the bung matching with this staving, and this liquid storing barrel is provided with a barrel breather valve, evacuation
Interface, fluid infusion mouth, time liquid interface and liquid outlet, this barrel of breather valve is used for connecting or completely cut off staving inside and outside air, and this goes out
Liquid mouth is connected with liquid inlet, and this time liquid interface is connected with liquid return hole.
This liquid outlet is connected with pressurization mouth, and the pipeline being connected between this liquid outlet and pressurization mouth is provided with one first and adds
Press pump.
This pressurization mouth is connected with pneumatic plant.
Described sealing ring is gas-flow closure circle, and this gas-flow closure circle is connected with one second force (forcing) pump.
On this fixation impregnation disk, corresponding elevating mechanism is provided with avoidance hole.
It is equipped with valve at this fluid infusion mouth, evacuation interface, liquid inlet, pressurization mouth and liquid return hole.
This cylinder body is a square cylinder body.
It is provided with a liquid level detecting switch in this staving.
The invention has the benefit that high degree of automation of the present invention, can quickly, efficiently, high-quality complete battery core
Impregnation operation, effectively improves production efficiency, reduces production cost.
Below in conjunction with the accompanying drawings with embodiment, the present invention is further described.
Brief description
Fig. 1 is the structural representation of the present invention；
Fig. 2 is structural representation when impregnation mechanism cylinder cap is opened in the present invention；
Fig. 3 is structural representation when impregnation mechanism cylinder cap covers in the present invention；
Fig. 4 is the sectional view being impregnated with mechanism in the present invention.
Specific embodiment
Embodiment: see Fig. 1 to Fig. 4, the present invention is a kind of to contain soaking system and test, it include at least one liquid storing barrel 1 and several with should
The impregnation mechanism 2 that liquid storing barrel 1 is connected, this impregnation mechanism 2 includes the cylinder body 21 being adapted and cylinder cap 22, and this cylinder body 21 top sets
There is sealing ring 23, be provided with activity impregnation basket 24 in cylinder body 21, this activity impregnation basket 24 be provided with some second materials side by side and house
Groove 241, the width of described second material storage tank 241 is adapted with material width to be impregnated with, and this waits to be impregnated with the present embodiment
Material is capacitor battery core, can also be that other needs such as transformer coil carry out being impregnated with the unit of processing in other embodiments
Part.This activity impregnation basket 24 bottom is provided with elevating mechanism.High degree of automation, can quickly, efficiently, high-quality complete battery core
Impregnation operation, effectively improves production efficiency, reduces production cost.
It is provided with fixing impregnation disk 26, on this activity impregnation basket 24, adjacent two second materials are held below described activity impregnation basket 24
Put and between groove 241, be provided with hollow out position 242, the width of described hollow out position 242 is adapted with material width to be impregnated with.Solid due to being provided with
Determine impregnation disk 26, hollow out position 242, thus carrying out automatic charging using mechanical hand, in the case of blanking, in cylinder body 21, phase
It is impregnated with than only setting the material that activity impregnation basket 24 once can double.
This second material storage tank 241, hollow out position 242 width consistent.
The both sides of this cylinder body 21 are provided with gathering sill 211, and the both sides of described cylinder cap 22 are provided with lead corresponding with gathering sill 211
To block 221, one end of this cylinder cap 22 is fixed with cylinder 27 of uncapping, and the output shaft that this uncaps cylinder 27 is fixed on to be consolidated containing soaking system and test
On fixed pedestal, this cylinder body 21 is provided with cylinder breather valve 212, vacuum orifice 213, liquid inlet 214, liquid return hole 215 and pressurization mouth
216.By pressurizeing, mouth 216 pressurizes in cylinder body 21, by the cooperation of gathering sill 211 and guide pad 221, realizes cylinder cap 22
Automatically open up and close, sealing effectiveness strengthened by sealing ring 23.
This elevating mechanism includes movable basket cylinder 251, and this movable basket cylinder 251 is fixed on below cylinder body 21, this movable basket
The output shaft of cylinder 251 is stretched in cylinder body 21 and is connected with activity impregnation basket 24.So as to make activity impregnation basket 24 automatic
Rise or land, facilitate mechanical hand to place material or grip the material being impregnated with.
This mechanical hand includes base plate, on this base plate corresponding be provided with the left gripper cylinder being connected with same electromagnetic valve and
Right gripper cylinder, the output shaft of this left gripper cylinder is fixed with some left clamping handss, the output shaft of this right gripper cylinder sets
There are the right clamping handss being adapted to this left clamping palmistry of equal number, multiple rows of battery core can once be picked up by this mechanical hand, and
Often row has multiple battery cores.
In the present embodiment, mechanical hand first time feeding is to correspond to hollow out position 242 battery core is put into fixing impregnation disk 26
On, second feeding of mechanical hand is to correspond to second material storage tank 241 battery core is put on activity impregnation basket 24.This mechanical hand
Feeding twice can complete the feeding of a cylinder body 21.
This liquid storing barrel 1 includes staving 11 and the bung 12 matching with this staving 11, and this liquid storing barrel 1 is provided with a barrel breather valve
13rd, evacuation interface 14, fluid infusion mouth 15, time liquid interface 16 and liquid outlet 17, this barrel of breather valve 13 is used for connecting or completely cuts off staving
11 internal and outside airs, this liquid outlet 17 is connected with liquid inlet 214, and this time liquid interface 16 is connected with liquid return hole 215.
This liquid outlet 17 is connected with pressurization mouth 216, sets on this liquid outlet 17 and the pipeline being connected between mouth 216 that pressurizes
There is one first force (forcing) pump 18.This first force (forcing) pump 18 pressurization scope is in 0-1.8mpa.
In other embodiments it is also possible to be pressurizeed by compressed gas, this pressurization mouth 216 and pneumatic plant
It is connected.
Described sealing ring 23 is gas-flow closure circle, and this gas-flow closure circle is connected with one second force (forcing) pump 231, and this second adds
Press pump 231 pressurization scope is in 0-1.8mpa.
On this fixation impregnation disk 26, corresponding elevating mechanism is provided with avoidance hole.Obstruction activity impregnation basket 24 is avoided to lift.
It is equipped with valve at this fluid infusion mouth 15, evacuation interface 14, liquid inlet 214, pressurization mouth 216 and liquid return hole 215.Take out
Vacuum interface 14, vacuum orifice 213 are all connected with vaccum-pumping equipment.
This cylinder body 21 is a square cylinder body.
It is provided with a liquid level detecting switch in this staving.
This barrel of breather valve 13, the effect of cylinder breather valve 212 are connection or isolation staving 11, cylinder body 21 inside and external world's sky
Gas, is convenient for evacuation or makes staving 11, cylinder body 21 internal identical with ambient pressure.
The present invention multiple impregnation mechanism 2 is connected with same liquid storing barrel 1, each impregnation mechanism 2 alternate cycles work successively
Make so that impregnation greatly improves.
Operationally, impregnation processing step is as follows for product of the present invention:
1st, open vaccum-pumping equipment, to liquid storing barrel 1 evacuation, immersion will be contained by fluid infusion mouth 15 and add in liquid storing barrel 1,
By liquid level detecting switch control, until filling, by the valve closing at evacuation interface 14, open barrel breather valve 13, make liquid storage
In bucket 1, pressure recovers normal pressure；
2nd, when mechanical hand first time puts into battery core in cylinder body 21, first correspond to hollow out position 242 and battery core is placed on fixation
On impregnation disk 26；
3rd, elevating mechanism work, activity impregnation basket 24 rises, and mechanical hand second battery core is put on activity impregnation basket 24
Second material storage tank 241 in, elevating mechanism work, activity impregnation basket 24 be lowered back in cylinder body 21, cylinder cap 22 closes cylinder body
On 21, sealing ring 23 inflation makes sealing between cylinder body 21 and cylinder cap 22, forms the container of sealing；
4th, vaccum-pumping equipment work, is evacuated in cylinder body 21, and now cylinder breather valve 212 is to cut out；
5th, open the valve at liquid inlet 214, vacuum makes to be full of in cylinder body 21 containing immersion；
6th, start this first force (forcing) pump 18, directly pressurize to inside impregnation mechanism 2 using containing immersion, pressure limit is
0-1.8mpa, this pressure adjustable；
7th, pressurize, makes the battery core in cylinder body 21 be impregnated with regular hour and certain pressure；
8th, to liquid storing barrel 1 evacuation, now bucket breather valve 13 is to cut out, and opens the valve at liquid return hole 215, returns containing immersion
Flow to liquid storing barrel 1；
Any one or more processing steps of above-mentioned 1-8 can be repeated several times, until battery core is fully impregnated with.
9th, opening cylinder breather valve 212 so that replying normal pressure in impregnation mechanism 2, cylinder cap 22 being opened, you can battery core is taken
Go out, thus completing the impregnation process of an impregnation mechanism.
In other embodiments, can also be pressurizeed to inside impregnation mechanism 2 by air pressure, in this case,
Only need to the dipped battery core being placed in cylinder body 21 containing immersion.
High degree of automation of the present invention, can quickly, efficiently, high-quality complete the impregnation operation of battery core, effectively improve life
Produce efficiency, reduce production cost.
As described in the present embodiment of the invention, contain soaking system and test all in present invention protection with other of the same or similar structure of the present invention
In the range of.
Claims (8)
1. a kind of containing soaking system and test it is characterised in that: it includes at least one liquid storing barrel and several and containing that this liquid storing barrel is connected
Dipping machine structure, this impregnation mechanism includes cylinder body and the cylinder cap being adapted, and this cylinder body top is provided with sealing ring, and the activity that is provided with cylinder body contains
Leaching basket, this activity is impregnated with and is provided with some second material storage tanks side by side on basket, the width of described second material storage tank with wait to contain
Leaching material width is adapted, and this activity impregnation basket bottom is provided with elevating mechanism；
Side is provided with fixing impregnation disk in the key for described activity impregnation, and this activity impregnation basket sets between adjacent two second material storage tanks
There is hollow out position, the width of described hollow out position is adapted with material width to be impregnated with；
On this fixation impregnation disk, corresponding elevating mechanism is provided with avoidance hole.
2. contain soaking system and test according to claim 1 it is characterised in that the width phase one of this second material storage tank, hollow out position
Cause.
3. contain soaking system and test according to claim 1 it is characterised in that the both sides of this cylinder body are provided with gathering sill, described cylinder cap
Both sides are provided with the guide pad corresponding with gathering sill, and one end of this cylinder cap is fixed with cylinder of uncapping, the output shaft of this cylinder of uncapping
It is fixed on the pedestal fixed containing soaking system and test, this cylinder body is provided with cylinder breather valve, vacuum orifice, liquid inlet, liquid return hole and adds
Pressure mouth.
4. contain soaking system and test according to claim 1 it is characterised in that this elevating mechanism includes movable basket cylinder, this movable basket
Cylinder is fixed on below cylinder body, and the output shaft of this movable basket cylinder is stretched in cylinder body and is connected with activity impregnation basket.
5. contain soaking system and test according to claim 3 it is characterised in that this liquid storing barrel is included staving and matched with this staving
Bung, this liquid storing barrel is provided with a barrel breather valve, evacuation interface, fluid infusion mouth, returns liquid interface and liquid outlet, and this barrel of breather valve is used for
Connection or isolation staving inside and outside air, this liquid outlet is connected with liquid inlet, and this time liquid interface is connected with liquid return hole.
6. contain soaking system and test according to claim 5 it is characterised in that this liquid outlet is connected with pressurization mouth, in this liquid outlet
The pipeline being connected between pressurization mouth is provided with one first force (forcing) pump.
7. contain soaking system and test according to claim 5 it is characterised in that this pressurization mouth is connected with pneumatic plant.
8. according to claim 5 contain soaking system and test it is characterised in that this fluid infusion mouth, evacuation interface, liquid inlet, pressurization mouth
Be equipped with valve at liquid return hole.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410283948.2A CN104036975B (en) | 2014-06-24 | 2014-06-24 | Impregnation system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410283948.2A CN104036975B (en) | 2014-06-24 | 2014-06-24 | Impregnation system |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104036975A CN104036975A (en) | 2014-09-10 |
| CN104036975B true CN104036975B (en) | 2017-02-01 |
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ID=51467712
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410283948.2A Active CN104036975B (en) | 2014-06-24 | 2014-06-24 | Impregnation system |
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| Country | Link |
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| CN (1) | CN104036975B (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106024358B (en) * | 2016-06-27 | 2019-12-27 | 国网江苏省电力公司盐城供电公司 | Transformer contains and soaks dish |
| CN115780164B (en) * | 2023-01-31 | 2023-05-16 | 昆山华誉自动化科技有限公司 | Impregnation apparatus and impregnation method |
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| CN103824707A (en) * | 2014-03-18 | 2014-05-28 | 深圳市兴创嘉科技有限公司 | Double-groove automatic impregnating machine for preparing aluminum electrolytic capacitors |
| CN103824709A (en) * | 2014-03-18 | 2014-05-28 | 深圳市兴创嘉科技有限公司 | Pressurized impregnation machine for preparing aluminum electrolytic capacitor |
| CN203627779U (en) * | 2013-10-21 | 2014-06-04 | 湖北三江航天红阳机电有限公司 | Skylight used for large pressure container |
| CN204102727U (en) * | 2014-06-24 | 2015-01-14 | 东莞市东金机械设备有限公司 | A kind of containing soaking system and test |
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2014
- 2014-06-24 CN CN201410283948.2A patent/CN104036975B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201475316U (en) * | 2009-08-17 | 2010-05-19 | 上虞大兴锅炉容器有限公司 | Quick door opener of flat-opening-type pressure tank |
| CN201927492U (en) * | 2010-11-12 | 2011-08-10 | 李玉祥 | Pressurized impregnating technology full-automatic equipment of electrolytic capacitor |
| CN102723199A (en) * | 2012-06-13 | 2012-10-10 | 李玉祥 | Fast impregnation method for capacitor core package and device thereof |
| CN203627779U (en) * | 2013-10-21 | 2014-06-04 | 湖北三江航天红阳机电有限公司 | Skylight used for large pressure container |
| CN103824707A (en) * | 2014-03-18 | 2014-05-28 | 深圳市兴创嘉科技有限公司 | Double-groove automatic impregnating machine for preparing aluminum electrolytic capacitors |
| CN103824709A (en) * | 2014-03-18 | 2014-05-28 | 深圳市兴创嘉科技有限公司 | Pressurized impregnation machine for preparing aluminum electrolytic capacitor |
| CN204102727U (en) * | 2014-06-24 | 2015-01-14 | 东莞市东金机械设备有限公司 | A kind of containing soaking system and test |
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| CN104036975A (en) | 2014-09-10 |
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