Mechanical arm endurance high speed data cable
Technical field
The present invention relates to a kind of data cable, relate in particular to a kind of mechanical arm endurance high speed data cable.
Background technology
The structure of traditional shield type data cable is by 4 groups of symmetric signal line pair sets, wrapped one deck polyester belt, and the then aluminium-plastic tape of wrapped one deck for shielding, skin is extruded PVC or other plastic covering layers.Symmetric signal is to being to be formed by the insulated wire set of the outer coating one deck high-density polyethylene layer of two copper conductors.Properties of product meet the code requirement of TIA/EIA568B.For solving electric property attenuation problem and the electromagnetic interference problem under lower frequency, some product designs are at aluminium-plastic tape outer braid one deck brass wire shielding.For the shield type data cable that requires mobile use, the right conductor of symmetric signal is replaced by many copper stranded conductors.The data cable of this kind of structure can ensure transmission performance in the time fixedly laying and mobile occasion uses.But under frequent mobile, the relative rugged environment of environmental condition such as mechanical arm, the performance reliability of this series products just can not meet the demands, through the movement of hundreds of time, just there will be degradation problem under conductor break, decay increase, interference free performance.In mobile process, between insulation, there is friction between insulation and outer band, shielding, easily produce on the one hand static, cause that signal disturbs, friction also can cause the mechanical and physical performance decline of insulating material frequently simultaneously.General mechanical arm all can require 100,000 above movements, if can not solve the impact of the slip of cable core structure, can not solve the problem of product endurance and shielding stability, just can not ensure the signal transmission demand of mechanical arm.In this point, traditional cable structure is difficult to ensure to meet the requirements.
How to design a kind of data cable, can ensure that in 100,000 above type frequently reciprocating processes, signal transmission ensures to stablize, become the direction that those skilled in the art make great efforts.
Summary of the invention
The invention provides a kind of mechanical arm endurance high speed data cable, little, the soft stretch-proof of endurance high speed data cable coefficient of friction for this mechanical arm, produce, still can ensure constitutionally stable mechanical arm endurance high speed data cable after frequent mobile without frictional static, cable tensile strength improves 5%, counter-bending number of times promotes 10 ~ 20%, 10000 bending attenuation change values and is less than 5%.
For achieving the above object, the technical solution used in the present invention is: a kind of mechanical arm endurance high speed data cable, comprise eight metallic conductor unit and aramid fiber reinforcement, this metallic conductor unit outer surface is coated with insulation polypropylene layer, described metallic conductor unit comprises the aramid fiber that is positioned at center, stranded in the first gun-metal conductor of aramid fiber outer surface by some, the inner conducting layer of the first oxygen-free copper conductor composition, by some the second gun-metal conductors, the second oxygen-free copper conductor is stranded forms outer conductor layer in inner conducting layer outer surface, described the first gun-metal conductor and the first oxygen-free copper conductor diameter equate, described the second gun-metal conductor and the second oxygen-free copper conductor diameter equate, described the first gun-metal conductor, the first oxygen-free copper conductor diameter is greater than the second gun-metal conductor, the second oxygen-free copper conductor diameter, described the first gun-metal conductor, in the second gun-metal conductor, tin content accounts for 0.6%, the first gun-metal conductor in described inner conducting layer, the first oxygen-free copper conductor alternative arrangement, the second gun-metal conductor in described outer conductor layer, the second oxygen-free copper conductor alternative arrangement,
The stranded formation first, second, third between two of described eight metallic conductor unit and the 4th symmetrical insulated wire to and separately outer surface be all surrounded with the first teflin tape, described first, second, third and the 4th symmetrical insulated wire strand form cable core in described aramid fiber reinforcement outer surface;
The described cable core outer surface of the vertical bag of one second polytetrafluoroethylene floor, described the second polytetrafluoroethylene floor and first, second, third and the 4th symmetrical insulated wire between gap-fill have some cotton yarns;
One cotton fiber line is wound in described the second polytetrafluoroethylene floor outer surface and forms buffering sliding layer, this cotton fiber line winding direction and first, second, third and the 4th symmetrical insulated wire strand opposite direction, some one metal wires are wound in abreast described buffering sliding layer outer surface and form metal screen layer, and in this metal screen layer, wire is wound around contrary with described cotton fiber line;
One the 3rd polytetrafluoroethylene floor is wrapped in described metal screen layer outer surface, and an external sheath layer is coated on described the 3rd polytetrafluoroethylene floor outer surface.
In technique scheme, further improve technical scheme as follows:
1. in such scheme, described cotton fiber line is dredged and is around in described the second polytetrafluoroethylene floor outer surface.
2. in such scheme, described the first gun-metal conductor is 10:6 ~ 8 with the second gun-metal conductor diameter ratio.
3. in such scheme, described aramid fiber reinforcement diameter is 190 ~ 210D.
Because technique scheme is used, the present invention compared with prior art has following advantages:
1. mechanical arm of the present invention endurance high speed data cable, its first, second, third and the 4th symmetrical insulated wire outer surface separately is all surrounded with to the first teflin tape stranded formation cable core, the described cable core outer surface of the vertical bag of the second polytetrafluoroethylene floor, in BENDING PROCESS frequently, overcome first, second, third and the 4th symmetrical insulated wire and separately the distance between metallic conductor unit and pitch change, thereby cause the change of electric property, and frequently in BENDING PROCESS, first, second, the third and fourth symmetrical insulated wire is all surrounded with the first teflin tape to outer surface separately, and the second polytetrafluoroethylene floor is by the coated symmetrical insulated wire pair with four the first teflin tapes of vertical packet mode, due to the first teflin tape and the second polytetrafluoroethylene floor, to have coefficient of friction low, intensity is high, corrosion-resistant, good insulation preformance, the coefficient of friction of this band is 0.04, it is the minimum material of coefficient of friction in current solid material, and the mode by vertical bag before metal screen layer is coated, reduce the increase of the frictional force causing due to the overlap joint of lapping structure generation, while making frequent bending, the structural change of cable core impact drops to minimum, secondly, be not easy to produce static owing to reducing frictional force and teflin tape, also greatly reduced the generation of static, improve performance reliability and fail safe.
2. mechanical arm of the present invention endurance high speed data cable, the second polytetrafluoroethylene floor and first described in it, second, the third and fourth symmetrical insulated wire between gap-fill have some cotton yarns, one cotton fiber line is wound in described the second polytetrafluoroethylene floor outer surface and forms buffering sliding layer, this cotton fiber line winding direction and first, second, the third and fourth symmetrical insulated wire strand opposite direction, some one metal wires are wound in described buffering sliding layer outer surface and form metal screen layer, in this metal screen layer, wire is wound around contrary with described cotton fiber line abreast, while ensureing bending, copper wire has enough shift positions and does not produce to stretch and cause broken string, between copper wire and insulation sliding layer, more easily slide simultaneously and do not produce electrostatic interference, this structure can ensure the pliability of cable, also ensured the shield effectiveness after frequent bending.
3. mechanical arm of the present invention endurance high speed data cable, between described cable core and external sheath layer, be disposed with the second polytetrafluoroethylene floor, one cotton fiber line is wound in described the second polytetrafluoroethylene floor outer surface and forms buffering sliding layer, some one metal wires are wound in abreast buffering sliding layer and form metal screen layer, one the 3rd polytetrafluoroethylene floor is wrapped in described metal screen layer outer surface, between metal screen layer and oversheath, form buffering, avoid, in the reciprocating motion of cable, between oversheath and screen, producing electrostatic interference.Simultaneously, the performance of teflin tape is soft, smooth, can not have influence on the pliability of cable, technology controlling and process during by sheathing, smooth surface makes between cable core and sheath, easily to produce and slide in BENDING PROCESS, reduce the stretching of external force to copper conductor and tincopper fuse wire braided armor, increase the service life.
4. mechanical arm of the present invention endurance high speed data cable, its metallic conductor unit comprise be positioned at the aramid fiber at center, by the some stranded inner conducting layers that form in the gun-metal conductor of aramid fiber outer surface, form outer conductor layer by some oxygen-free copper conductors are stranded in inner conducting layer outer surface, improve tensile strength, ensured aramid fiber stablizing in construction of cable center; First, second, third and the 4th symmetrical insulated wire strand in one aramid fiber reinforcement outer surface form cable core; Ensured that the construction of cable is stable, the tensile strength of product is improved more than 300%, counter-bending number of times promotes 300 ~ 500%, 10000 bending attenuation change values and is less than 2%.
5. mechanical arm of the present invention endurance high speed data cable, its metallic conductor unit comprises the aramid fiber that is positioned at center, stranded in the first gun-metal conductor of aramid fiber outer surface by some, the inner conducting layer of the first oxygen-free copper conductor composition, by some the second gun-metal conductors, the second oxygen-free copper conductor is stranded forms outer conductor layer in inner conducting layer outer surface, described the first gun-metal conductor and the first oxygen-free copper conductor diameter equate, described the second gun-metal conductor and the second oxygen-free copper conductor diameter equate, described the first gun-metal conductor, the first oxygen-free copper conductor diameter is greater than the second gun-metal conductor, the second oxygen-free copper conductor diameter, described the first gun-metal conductor, in the second gun-metal conductor, tin content accounts for 0.6%, the first gun-metal conductor in described inner conducting layer, the first oxygen-free copper conductor alternative arrangement, the second gun-metal conductor in described outer conductor layer, the second oxygen-free copper conductor alternative arrangement, adopt the conductor of different types of conductor and different-diameter to mix as conductor element, with respect to copper conductor or the alloy conductor of single diameter, electrical characteristic and counter-bending characteristic are improved, again, unlike material conductor replaces mixed structure, has solved being uniformly distributed of conductor stretching resistance, does not have the region of local stretching resistance weakness when bending.Solved being uniformly distributed of conductor resistance simultaneously, more even in the time that signal transmits.Adopt the otherness of the first conductor and the second conductor diameter to distribute, outer field tension stress point is distributed finer and closely woven, more even.While having solved the outer bending of conductor, bear the easily problem of fracture of larger tensile force and extruding force.Outer contact diameter is less simultaneously, makes stranded conductor surface more smooth, more even at the electromagnetic wave of conductive surface when signal transmission, reduces electromagnetism distortion, has reduced pad value.
Brief description of the drawings
Accompanying drawing 1 is endurance high speed data cable structural representation for mechanical arm of the present invention;
Accompanying drawing 2 cushions sliding layer and metal screen layer structural representation for the present invention;
Accompanying drawing 3 is A-A cross-sectional view in accompanying drawing 2;
Accompanying drawing 4 is metallic conductor cellular construction schematic diagram of the present invention
Accompanying drawing 5 is the structural representation of comparative example cable.
In above accompanying drawing: 1, metallic conductor unit; 2, insulation polypropylene layer; 3, the first symmetrical insulated wire pair; 4, the second symmetrical insulated wire pair; 5, the 3rd symmetrical insulated wire pair; 6, the 4th symmetrical insulated wire pair; 7, the first teflin tape; 8, cable core; 9, the second polytetrafluoroethylene floor; 10, cotton yarn; 12, buffering sliding layer; 13, wire; 14, metal screen layer; 15, the 3rd polytetrafluoroethylene floor; 16, external sheath layer; 17, cotton fiber line; 18, polyester belt; 19, wire sheathing; 20, aramid fiber; 21, aramid fiber reinforcement; 22, the first gun-metal conductor; 23, the first oxygen-free copper conductor; 24, the second gun-metal conductor; 25, the second oxygen-free copper conductor.
Embodiment
Below in conjunction with drawings and Examples, the invention will be further described:
Embodiment: a kind of mechanical arm endurance high speed data cable, comprise: eight metallic conductor unit 1 and aramid fiber reinforcement 21, this metallic conductor unit 1 outer surface is coated with insulation polypropylene layer 2, described metallic conductor unit 1 comprises the aramid fiber 20 that is positioned at center, stranded in the first gun-metal conductor 22 of aramid fiber 20 outer surfaces by some, the inner conducting layer that the first oxygen-free copper conductor 23 forms, by some the second gun-metal conductors 24, the second oxygen-free copper conductor 25 is stranded forms outer conductor layer in inner conducting layer outer surface, described the first gun-metal conductor 22 and the first oxygen-free copper conductor 23 equal diameters, described the second gun-metal conductor 24 and the second oxygen-free copper conductor 25 equal diameters, described the first gun-metal conductor 22, the first oxygen-free copper conductor 23 diameters are greater than the second gun-metal conductor 24, the second oxygen-free copper conductor 25 diameters, described the first gun-metal conductor 22, in the second gun-metal conductor 24, tin content accounts for 0.6%, the first gun-metal conductor 22 in described inner conducting layer, the first oxygen-free copper conductor 23 alternative arrangements, the second gun-metal conductor 24 in described outer conductor layer, the second oxygen-free copper conductor 25 alternative arrangements,
The stranded formation first, second, third between two of described eight metallic conductor unit 1 and the 4th symmetrical insulated wire to 3,4,5,6 and separately outer surface be all surrounded with the first teflin tape 7, described first, second, third and the 4th symmetrical insulated wire strandedly form cable cores 8 in described aramid fiber reinforcement 21 outer surfaces to 3,4,5,6;
Described cable core 8 outer surfaces of the vertical bag of one second polytetrafluoroethylene floor 9, described the second polytetrafluoroethylene floor 9 and first, second, third and the 4th symmetrical insulated wire gap-fill between 3,4,5,6 is had to some cotton yarns 10;
In BENDING PROCESS frequently, overcome first, second, third and the 4th symmetrical insulated wire and separately the distance between metallic conductor unit and pitch change, thereby cause the change of electric property, and frequently in BENDING PROCESS, first, second, the third and fourth symmetrical insulated wire is all surrounded with the first teflin tape to outer surface separately, and the second polytetrafluoroethylene floor is by the coated symmetrical insulated wire pair with four the first teflin tapes of vertical packet mode, due to the first teflin tape and the second polytetrafluoroethylene floor, to have coefficient of friction low, intensity is high, corrosion-resistant, good insulation preformance, the coefficient of friction of this band is 0.04, it is the minimum material of coefficient of friction in current solid material, and the mode by vertical bag before metal screen layer is coated, reduce the increase of the frictional force causing due to the overlap joint of lapping structure generation, while making frequent bending, the structural change of cable core impact drops to minimum, secondly, be not easy to produce static owing to reducing frictional force and teflin tape, also greatly reduced the generation of static, improve performance reliability and fail safe,
One cotton fiber line 17 is wound in described the second polytetrafluoroethylene floor 9 outer surfaces and forms buffering sliding layer 12, these cotton fiber line 17 winding directions with first, second, third and the 4th symmetrical insulated wire contrary to 3,4,5,6 direction of lays, some one metal wires 13 are wound in abreast described buffering sliding layer 12 outer surfaces and form metal screen layer 14, and in this metal screen layer 14, wire 13 is wound around contrary with described cotton fiber line 17; While ensureing bending, copper wire has enough shift positions and does not produce to stretch and cause broken string, between copper wire and insulation sliding layer, more easily slide simultaneously and do not produce electrostatic interference, this structure can ensure the pliability of cable, has also ensured the shield effectiveness after frequent bending;
One the 3rd polytetrafluoroethylene floor 15 is wrapped in described metal screen layer 14 outer surfaces, and an external sheath layer 16 is coated on described the 3rd polytetrafluoroethylene floor 15 outer surfaces.Between metal screen layer and oversheath, form buffering, avoid, in the reciprocating motion of cable, between oversheath and screen, producing electrostatic interference.Simultaneously, the performance of teflin tape is soft, smooth, can not have influence on the pliability of cable, technology controlling and process during by sheathing, smooth surface makes between cable core and sheath, easily to produce and slide in BENDING PROCESS, reduce the stretching of external force to copper conductor and tincopper fuse wire braided armor, increase the service life.
Above-mentioned cotton fiber line 17 is dredged and is around in described the second polytetrafluoroethylene floor 9 outer surfaces.
Comparative example: a kind of mechanical arm data cable, comprise eight metallic conductor unit 1, this metallic conductor unit 1 outer surface is coated with insulation polypropylene layer 2, and described metallic conductor unit 1 forms by some copper conductors 11 are stranded;
The stranded formation first, second, third between two of described eight metallic conductor unit 1 and the 4th symmetrical insulated wire are to 3,4,5,6, described first, second, third and the 4th symmetrical insulated wire to 3,4,5,6 stranded formation cable cores 8, wrapped described cable core 8 outer surfaces of one polyester belt 18, described polyester belt 18 and first, second, third and the 4th symmetrical insulated wire gap-fill between 3,4,5,6 is had to some cotton yarns 10;
The wire sheathing 19 being formed by some proof copper-wire braideds is positioned at polyester belt 18 outer surfaces, and an external sheath layer 16 is coated on described wire sheathing 19 outer surfaces.
Above-mentioned the first gun-metal conductor 22 and the second gun-metal conductor 24 diameters are than being 10:6 ~ 8.
Above-mentioned aramid fiber reinforcement 21 diameters are 190 ~ 210D.
Above-mentioned cotton fiber line 17 is dredged and is around in described the second polytetrafluoroethylene floor 9 outer surfaces.
Performance test data is as shown in table 1:
Table 1
Above-described embodiment is only explanation technical conceive of the present invention and feature, and its object is to allow person skilled in the art can understand content of the present invention and implement according to this, can not limit the scope of the invention with this.All equivalences that Spirit Essence is done according to the present invention change or modify, within all should being encompassed in protection scope of the present invention.