Manufacture the liquid charging stock mix valve of cable shaft composite
Technical field
The present invention is to provide power components and manufacture field, specifically manufacture the liquid charging stock mix valve of cable shaft composite.
Background technology
At present, when producing nonmetallic composite, it is necessary to resin is coordinated with accelerator with firming agent, composite products just can be made to harden.Under normal circumstances, adopt pump to claim to carry out raw material weighing, then coordinate, during for batch composite resin dispensing, also have the consumption adopting dosing pump to be controlled each component.But, adopt artificial dispensing inaccurate, and blending process is loaded down with trivial details, it is easy to pickup container;Adopting dosing pump dispensing, dispensing speed is slow, and pumping system retains material affects the accurate of dispensing, and the formula that regulates dispensing is also comparatively laborious, therefore, is artificial dispensing or dosing pump dispensing all can not reach, process is simple, and dispensing is rapid, and material amount retained is little and the effect that is convenient to clean.
Summary of the invention
For the shortcoming overcoming existing composite resin dispensing to exist, the present invention proposes the liquid charging stock mix valve manufacturing electric power composite.This valve passes through cyclelog driving torque electric machine rotation, and the valve opening with movable valve plug is on diverse location, it is achieved with pipeline on and off.Solve the technical problem of composite resin dispensing.
This invention address that the scheme that technical problem adopts is:
Truncated cone-shaped chamber it is provided with in valve body, at truncated cone-shaped intracavity equipped with truncated cone-shaped spool, spool is hollow structure, spool wall is provided with three layers to setting valve opening, aspect corresponding with valve opening outside valve body is connected to valve opening pipe, spool top is provided with sealing gasket, it is provided with spool pressure cap on sealing gasket top, in spool pressure cap outer rim and valve body, the hickey set by plane spins, spool top is through spool pressure cap and is connected to driver, being provided with torsion motor on driver, torsion motor is connected with PLC circuit;
A resin high position cylinder connect with upper strata valve opening pipe by pipeline, and firming agent high position cylinder passes through pipeline and connects with second layer valve opening pipe, and accelerator high position cylinder passes through pipeline and connects with lower floor valve opening pipe.
Good effect, adopt dispensing valve of the present invention carry out manufacture composite material cable well dispensing can precise control, material amount retained is little, easy to clean, and is capable of automatically controlling.The dispensing valve application of resin in the cable shaft composite material manufacturing process of optimum power field.
Accompanying drawing explanation
Fig. 1 is present configuration figure
Fig. 2 is that spool of the present invention arranges schematic diagram with valve opening pipe
In figure, 1.Valve body, 2.Spool, 3.Valve opening pipe, 3.0. valve opening, 4.Spool pressure cap, 5.
Sealing gasket, 6.Driver, 7.Torsion motor, 8.PLC, 9. resin high position cylinder, 10.Firming agent high position cylinder, 11.Accelerator high position cylinder.
Detailed description of the invention
According to the figure, truncated cone-shaped chamber it is provided with in valve body 1, at truncated cone-shaped intracavity equipped with truncated cone-shaped spool 2, spool is hollow structure, spool wall is provided with three layers to setting valve opening 3.0, aspect corresponding with valve opening outside valve body is connected to valve opening pipe 3, spool top is provided with sealing gasket 5, it is provided with spool pressure cap 4 on sealing gasket top, in spool pressure cap outer rim and valve body, the hickey set by plane spins, spool top is through spool pressure cap and is connected to driver 6, is provided with torsion motor 7 on driver, and torsion motor is connected with PLC 8 circuit;Resin high position cylinder 9 connect with upper strata valve opening pipe by pipeline, and firming agent high position cylinder 10 passes through pipeline and connects with second layer valve opening pipe, and accelerator high position cylinder 11 passes through pipeline and connects with lower floor valve opening pipe.
On spool, each layer of valve opening is a pair through hole being oppositely arranged, and second layer valve opening differs 60 ° with ground floor valve opening, and third layer valve opening differs 120 ° of settings with ground floor valve opening.
The work process of the present invention:
Before using, resin high position cylinder, firming agent high position cylinder it is connected and connects with the valve opening pipe on valve body with accelerator high position cylinder respectively, power supply is connected with PLC, in PLC, inputting resin, firming agent and accelerator turn-on time and spool angular position information.
Before torsion electric motor starting, valve opening and valve opening pipe are in closed state, when spool is driven by torsion motor and rotates 30 °, relative with the valve opening pipe that resin high position cylinder connects and valve opening aperture, in valve opening open mode, resin flows out from valve body opposite side valve opening pipe via valve opening pipe and spool, according to program setting, the time that flow velocity and unit circulate, when valve core rotation 60 °, second layer valve opening was connected with valve opening pipe equal to discharge, firming agent flows out according to quantity, when valve core rotation 120 °, third layer valve opening is connected with valve opening pipe, and accelerator is flowed out according to quantity.
The resin, firming agent and the accelerator unification that are gone out by valve opening pipe flow are installed in a container, apply as composite resin after stirring.
Described composite resin is unsaturated polyester resin.
Resin just can solidify after adding firming agent and accelerator, becomes composite with glass fibre compound, according to electric power accessory structure needs, by die casting, or pastes or pultrusion becomes structural fittings and cable shaft.
Manufacture in the process of composite in reality, often the character according to the model of ambient temperature and resin with firming agent and accelerator is adjusted dosage, therefore the input of design parameter and sending torsion motor command is realized by PLC program controller, regulate valve core rotation orientation and retention time, thus reaching the needs that discharge regulates.