CN104030228A - Quantitative down filling machine - Google Patents
Quantitative down filling machine Download PDFInfo
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- CN104030228A CN104030228A CN201410230377.6A CN201410230377A CN104030228A CN 104030228 A CN104030228 A CN 104030228A CN 201410230377 A CN201410230377 A CN 201410230377A CN 104030228 A CN104030228 A CN 104030228A
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- centrifugal
- suede
- centrifugal plate
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Abstract
The invention discloses a quantitative down filling machine. The quantitative down filling machine comprises a cuboid-shaped main down storage box and a workbench connected to the side face of the main down storage box. An opening system, a centrifugal suspension system and a down storage system are respectively arranged inside the main down storage box from top to bottom. The centrifugal suspension system is composed of a circular top layer centrifugal board, a circular bottom layer centrifugal board and a circular middle layer centrifugal board which are parallel with the horizontal plane. The circular middle layer centrifugal board is located between the circular top layer centrifugal board and the circular bottom layer centrifugal board. An opening main shaft extends vertically and downwards from the center of the top of the main down storage box and is fixed to the center of the top layer centrifugal board, the center of the middle layer centrifugal board and the center of the bottom layer centrifugal board in a penetrating mode. The brand new vertical type structure and the centrifugal suspension technology are adopted, only a small space is occupied, and down is separated through centrifugal force generated by high-speed rotation; no down stirring device exists in the down filling machine, and the down is not damaged, so that the original form of the down is not destroyed; meanwhile, no static electricity will be generated, and down discharge is more stable.
Description
Technical field
The present invention relates to fill suede apparatus field, be specifically related to a kind of quantitative down-filling machine.
Background technology
In the time making down products, eider down need to be filled in prefabricated cloth bag, then carry out quilting, form product.
Before special down-filling machine is released, down products production firm mostly fills eider down with manual mode of operation in cloth bag, and this mode of operation exists following shortcoming: the one, and the large and inefficiency of workman's labour intensity; The 2nd, loading error is large, affect the quality of down products and even undermine businessman's reputation, because adopt such as electronic scale or similar measurement instrument and measure by workman in filling suede process by hand, and judge that variable intuitively adds subjective assurance with workman entirely, so the variation of the factors such as the whether accurate workman's of being subject to of loading experience, sense of responsibility and/or mood and occur fluctuating; The 3rd, because eider down proportion is lighter, thereby be prone to elegant flying upward, both affected operating environment, cause again eider down waste.
The applicant proposes an application for a patent for invention about intelligent environmental protection type down-filling machine on September 07th, 2011; its Granted publication number is CN202246040U; it can control accurate and work efficiency is high, has protected environment also to save resource, has solved the existing variety of issue of manual operation.But also there is following defect in this automatic down-filling machine: 1) occupation of land face is large, complex structure, manufacturing cost is high, safeguards cumbersome; 2) machine intimate has specific mixing device, the original form of damage eider down, and inevitably eider down produces static, causes out the fugitiveness of suede; 3) go out the speed of suede general, and cannot arbitrarily control out the accuracy rate of suede weight; 4) technology is single, or is exactly pure flow techniques, or is exactly pure weighing technology, and in the time that large grams is filled suede, can not accomplish fast with accurate.
Summary of the invention
The object of the invention is to solve above defect, a kind of quantitative down-filling machine is provided, it can accomplish fast accurate in the time filling suede, and eider down, without any eider down mixing device, is not hindered in inside, does not destroy the original form of eider down.
The object of the invention is to realize in the following manner:
Quantitative down-filling machine, comprises cuboid storage suede mainframe box and is connected to the bench board that stores up suede mainframe box side.The side of storage suede mainframe box is provided with out suede pipe and computer man-machine interface, and computer man-machine interface can whole process be carried out Based Intelligent Control, comprises each side data setting and the real-time eider down amount that shows down-filling machine inside etc. of filling suede amount.The inside of storage suede mainframe box is respectively equipped with shredding system, centrifugal suspension system and storage suede system from top to bottom, storage suede system with go out suede pipe and be connected, the bottom of storage suede system is also provided with for intelligent-induction and the electronic weighing appliance of controlling out suede amount, the intelligent degree of electronic weighing appliance of the present invention is high, can calculate control by flow and the complementary mixed mode of weighing, accuracy rate and stability are high.
This shredding system forms by being positioned at shredding motor, the shredding main shaft rotating by shredding driven by motor at storage suede mainframe box top and some shredding stirrer gears that are arranged on shredding main shaft.This centrifugal suspension system is made up of the round crest leafing core, circular base leafing core and the centrifugal plate in circular middle level between the centrifugal plate of top layer and the centrifugal plate of bottom that are all parallel to horizontal surface.Storage suede system be positioned at the centrifugal plate of bottom under, shredding main shaft extends straight down from the top center of storage suede mainframe box, and penetrates respectively and be fixed on the centrifugal plate of top layer, the centrifugal plate in middle level and the centrifugal Ban of bottom center.In the time of shredding electric machine rotation, drive the centrifugal plate of top layer, the centrifugal plate in middle level and the centrifugal plate of bottom synchronously rotate, the centrifugal interval of top layer that the surface of the centrifugal plate of top layer is formed for producing centnifugal force stirs eider down, the centrifugal interval, middle level that is formed for producing centnifugal force between the centrifugal plate of the centrifugal plate of top layer and middle level and stirs eider down, the centrifugal interval of bottom that is formed for producing centnifugal force between the centrifugal plate in middle level and the centrifugal plate of bottom and stirs eider down, and at the centrifugal plate of top layer, the marginal surface of the centrifugal plate in middle level and the centrifugal plate of bottom is equipped with two above leakage suede openings for the eider down that flows downward.
In above-mentioned explanation, more preferred scheme, at the outer top layer seal frame being arranged with round the centrifugal plate of top layer of the centrifugal plate of top layer, the centrifugal plate of top layer seal frame and top layer is combined to form square plate structure, top layer seal frame is used for preventing that eider down from falling to the centrifugal plate in middle level fast, top layer seal frame is fixedly mounted on the medial surface of storage suede mainframe box, at the outer bottom seal frame being arranged with round the centrifugal plate of bottom of the centrifugal plate of bottom, the centrifugal plate of bottom seal frame and bottom is combined to form square plate structure, equally, bottom seal frame is also for preventing that eider down from falling to the first storage suede case fast, thereby its stability can be improved, bottom seal frame is fixedly mounted on the medial surface of storage suede mainframe box.
In above-mentioned explanation, more preferred scheme, described storage suede system comprises funnelform the first storage suede case and the second storage suede case that is positioned at the tubbiness under the first storage suede case, the second storage suede case is fixed on electronic weighing appliance, and be provided with the tail leafing core that is parallel to horizontal surface in the inside of the first storage suede case, the lower end of shredding main shaft penetrates and is fixed on the center of tail leafing core, in the time of shredding electric machine rotation, drive tail leafing core synchronously to rotate, the tail leafing heart interval that is formed for producing centnifugal force between the centrifugal plate of tail leafing core and bottom and stirs eider down, also be provided with more than two leakage suede opening for the eider down that flows downward at the marginal surface of tail leafing core.
In above-mentioned explanation, more preferred scheme, the tail end of described bench board is connected with collection box, and the bottom of bench board is provided with the recovery approach being connected with collection box, can reclaim the eider down being scattered by collection box.
In above-mentioned explanation, more preferred scheme, described go out suede pipe be two-layer pipe, by being arranged on going out suede inner tube and being sleeved on out the sleeve pipe that vacuumizes of tube outside in suede and forming of storage suede mainframe box side, go out suede inner tube and vacuumize and between sleeve pipe, form air-out passage, the front end that goes out suede inner tube is velour output, the front bottom end that vacuumizes sleeve pipe is provided with the aperture of several proper alignment, the bottom, rear end that vacuumizes sleeve pipe is down extended with draws back vacuum port, makes the air of drawing back be entered through air-out passage and be extracted out from drawing back vacuum port by aperture.
The beneficial effect that the present invention produces is as follows:
1) adopt brand-new upright structures and centrifugal suspension technology, its volume is smaller and more exquisite, space-saving compared with traditional equipment;
2) have additional centrifugal suspension system; the centnifugal force producing by High Rotation Speed separates eider down; down-filling machine is inner without any eider down mixing device; do not hinder eider down; therefore can not destroy the original form of eider down; and can not produce any static, more stable while going out suede, fill the eider down better effects if simultaneously;
3) electronic weighing appliance of employing intelligent-induction, uses suede speed fast and stable, can arbitrarily control out the weight accuracy rate of suede;
4) the mixed mode technology of having utilized flow and having weighed complementary, through test, large grams (10 grams to 50 grams) is filled suede can reach rapid weighing calibration and ± 1% precision, solves at present the difficult problem that the large grams of down-filling machine is on the market filled suede and cannot be accomplished fast accurate.
Brief description of the drawings
Fig. 1 is the STRUCTURE DECOMPOSITION schematic diagram of the embodiment of the present invention;
Fig. 2 is the inner plane structural representation of the embodiment of the present invention;
Fig. 3 is that the eider down of embodiment of the present invention inner structure flows to schematic diagram;
In figure, 1 is bench board, and 2 is collection box, 3 is recovery approach, and 4 for going out suede pipe, and 5 is computer man-machine interface, 6 is electronic weighing appliance, and 7 is shredding motor, and 8 is motor cabinet, 9 is the centrifugal plate of top layer, and 10 is the centrifugal plate in middle level, and 11 is the centrifugal plate of bottom, 12 is shredding stirrer gear, and 13 is shredding main shaft, and 14 for leaking suede opening, 15 is top layer seal frame, and 16 is the first storage suede case, and 17 is the second storage suede case.
Detailed description of the invention
Below in conjunction with accompanying drawing and detailed description of the invention, the present invention is described in further detail.
The present embodiment, with reference to Fig. 1～Fig. 3, its detailed description of the invention comprises cuboid storage suede mainframe box and the bench board 1 that is connected to storage suede mainframe box side, and the tail end of bench board 1 is connected with collection box 2, and the bottom of bench board 1 is provided with the recovery approach 3 being connected with collection box 2.The side of storage suede mainframe box is provided with out suede pipe 4 and computer man-machine interface 5, lower end side at storage suede mainframe box is also provided with observation window, computer man-machine interface 5 can whole process be carried out Based Intelligent Control, comprises each side data setting and the real-time eider down amount that shows down-filling machine inside etc. of filling suede amount.
What the present embodiment was different from traditional structure is, be respectively equipped with from top to bottom shredding system, centrifugal suspension system and storage suede system in the inside of storage suede mainframe box, storage suede system with go out suede pipe 4 and be connected, store up the eider down that suede internal system saves and complete by solenoid control the suede process of filling.The bottom of storage suede system is also provided with for intelligent-induction and the electronic weighing appliance 6 of controlling out suede amount, and the intelligent degree of electronic weighing appliance 6 of the present embodiment is high, can calculate control by flow and the complementary mixed mode of weighing, and accuracy rate and stability are high.
Different from traditional stirring structure is, this shredding system is by being positioned at the shredding motor 7 at storage suede mainframe box top, driving the shredding main shaft 13 of rotation and some shredding stirrer gears 12 being arranged on shredding main shaft 13 form by shredding motor 7, and in the present embodiment, shredding motor 7 is fixed installation by motor cabinet 8.Centrifugal suspension system is made up of the round crest leafing core 9, circular base leafing core 11 and the centrifugal plate 10 in circular middle level between the centrifugal plate 9 of top layer and the centrifugal plate 11 of bottom that are all parallel to horizontal surface.Storage suede system be positioned at the centrifugal plate 11 of bottom under, the eider down after centrifugal force separate is flowed directly in storage suede system.Shredding main shaft 13 extends straight down from the top center of storage suede mainframe box, and penetrates respectively and be fixed on the centrifugal plate 9 of top layer, the centrifugal plate 10 in middle level and the centrifugal Ban11 of bottom center.The surface of the centrifugal plate 9 of top layer forms the centrifugal interval of top layer, between the centrifugal plate 10 of the centrifugal plate 9 of top layer and middle level, form centrifugal interval, middle level, the centrifugal interval of bottom between the centrifugal plate 10 in middle level and the centrifugal plate 11 of bottom, and be equipped with more than two leakage suede opening 14 for the eider down that flows downward at the marginal surface of the centrifugal plate 9 of top layer, the centrifugal plate 10 in middle level and the centrifugal plate 11 of bottom.
As shown in Figure 3, the flow direction that in figure, arrow is eider down, in the time that shredding motor 7 rotates, drive the centrifugal plate 9 of top layer, the centrifugal plate 10 in middle level and the centrifugal plate 11 of bottom synchronously rotate, eider down is respectively in the centrifugal interval of top layer, high speed rotating in centrifugal interval, middle level and the centrifugal interval of bottom, in the process of high speed rotating, will produce powerful centnifugal force, centnifugal force makes the eider down on each interval surface produce suspended state, constantly eider down is got rid of to the edge to each centrifugal plate simultaneously, after arriving each centrifugal panel edges, two past each centrifugal Ban centers again that up suspend circulate, in this process, can constantly there is eider down from leaking suede opening 14 toward current downflow, therefore do not need can divide free combat pine eider down by any mixing device, the centnifugal force producing by High Rotation Speed separates eider down, down-filling machine is inner without any eider down mixing device, do not hinder eider down, therefore can not destroy the original form of eider down, and can not produce any static, more stable while going out suede, fill the eider down better effects if simultaneously.
In addition, be arranged with round the top layer seal frame 15 of the centrifugal plate 9 of top layer at the outer of the centrifugal plate 9 of top layer, top layer seal frame 15 is combined to form square plate structure with the centrifugal plate 9 of top layer, top layer seal frame 15 falls to the centrifugal plate 10 in middle level fast for preventing eider down, top layer seal frame 15 is fixedly mounted on the medial surface of storage suede mainframe box, be arranged with round the bottom seal frame of the centrifugal plate 11 of bottom at the outer of the centrifugal plate 11 of bottom, the centrifugal plate 11 of bottom seal frame and bottom is combined to form square plate structure, equally, bottom seal frame is also for preventing that eider down from falling to the first storage suede case 16 fast, thereby its stability can be improved, bottom seal frame is fixedly mounted on the medial surface of storage suede mainframe box.
Storage suede system comprises funnelform the first storage suede case 16 and the second storage suede case 17 that is positioned at the tubbiness under the first storage suede case 16, the second storage suede case 17 is fixed on electronic weighing appliance 6, and be provided with the tail leafing core that is parallel to horizontal surface in the inside of the first storage suede case 16, the lower end of shredding main shaft 13 penetrates and is fixed on the center of tail leafing core, in the time that shredding motor 7 rotates, drive tail leafing core synchronously to rotate, the tail leafing heart interval that is formed for producing centnifugal force between the centrifugal plate 11 of tail leafing core and bottom and stirs eider down, also be provided with more than two leakage suede opening 14 for the eider down that flows downward at the marginal surface of tail leafing core.
Above content is in conjunction with concrete preferred embodiment further description made for the present invention, can not assert that specific embodiment of the invention is confined to these explanations.For general technical staff of the technical field of the invention, without departing from the inventive concept of the premise, can also make some simple deduction or replace, all should be considered as protection scope of the present invention.
Claims (5)
1. quantitative down-filling machine, comprise cuboid storage suede mainframe box and be connected to the bench board that stores up suede mainframe box side, the side of storage suede mainframe box is provided with out suede pipe and computer man-machine interface, it is characterized in that: the inside of storage suede mainframe box is respectively equipped with shredding system from top to bottom, centrifugal suspension system and storage suede system, storage suede system with go out suede pipe and be connected, the bottom of storage suede system is also provided with for intelligent-induction and the electronic weighing appliance of controlling out suede amount, this shredding system is by the shredding motor that is positioned at storage suede mainframe box top, the shredding main shaft rotating by shredding driven by motor and some shredding stirrer gears that are arranged on shredding main shaft form, this centrifugal suspension system is by the round crest leafing core that is all parallel to horizontal surface, the centrifugal plate in circular base leafing core and the circular middle level between the centrifugal plate of top layer and the centrifugal plate of bottom forms, storage suede system be positioned at the centrifugal plate of bottom under, shredding main shaft extends straight down from the top center of storage suede mainframe box, and penetrate respectively and be fixed on the centrifugal plate of top layer, the centrifugal plate in middle level and the centrifugal Ban of bottom center, in the time of shredding electric machine rotation, drive the centrifugal plate of top layer, the centrifugal plate in middle level and the centrifugal plate of bottom synchronously rotate, the centrifugal interval of top layer that the surface of the centrifugal plate of top layer is formed for producing centnifugal force stirs eider down, the centrifugal interval, middle level that is formed for producing centnifugal force between the centrifugal plate of the centrifugal plate of top layer and middle level and stirs eider down, the centrifugal interval of bottom that is formed for producing centnifugal force between the centrifugal plate in middle level and the centrifugal plate of bottom and stirs eider down, and at the centrifugal plate of top layer, the marginal surface of the centrifugal plate in middle level and the centrifugal plate of bottom is equipped with two above leakage suede openings for the eider down that flows downward.
2. quantitative down-filling machine according to claim 1, it is characterized in that: at the outer top layer seal frame being arranged with round the centrifugal plate of top layer of the centrifugal plate of top layer, the centrifugal plate of top layer seal frame and top layer is combined to form square plate structure, top layer seal frame is fixedly mounted on the medial surface of storage suede mainframe box, at the outer bottom seal frame being arranged with round the centrifugal plate of bottom of the centrifugal plate of bottom, the centrifugal plate of bottom seal frame and bottom is combined to form square plate structure, and bottom seal frame is fixedly mounted on the medial surface of storage suede mainframe box.
3. according to quantitative down-filling machine described in claim 1 or 2, it is characterized in that: described storage suede system comprises funnelform the first storage suede case and the second storage suede case that is positioned at the tubbiness under the first storage suede case, the second storage suede case is fixed on electronic weighing appliance, and be provided with the tail leafing core that is parallel to horizontal surface in the inside of the first storage suede case, the lower end of shredding main shaft penetrates and is fixed on the center of tail leafing core, in the time of shredding electric machine rotation, drive tail leafing core synchronously to rotate, the tail leafing heart interval that is formed for producing centnifugal force between the centrifugal plate of tail leafing core and bottom and stirs eider down, also be provided with more than two leakage suede opening for the eider down that flows downward at the marginal surface of tail leafing core.
4. quantitative down-filling machine according to claim 3, is characterized in that: the tail end of described bench board is connected with collection box, the bottom of bench board is provided with the recovery approach being connected with collection box.
5. according to quantitative down-filling machine described in claim 1 or 2 or 4, it is characterized in that: described in to go out suede pipe be two-layer pipe, by being arranged on going out suede inner tube and being sleeved on out the sleeve pipe that vacuumizes of tube outside in suede and forming of storage suede mainframe box side, go out suede inner tube and vacuumize and between sleeve pipe, form air-out passage, the front end that goes out suede inner tube is velour output, the front bottom end that vacuumizes sleeve pipe is provided with the aperture of several proper alignment, the bottom, rear end that vacuumizes sleeve pipe is down extended with draws back vacuum port, makes the air of drawing back be entered through air-out passage and be extracted out from drawing back vacuum port by aperture.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410230377.6A CN104030228B (en) | 2014-05-28 | 2014-05-28 | Quantitative down-filling machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410230377.6A CN104030228B (en) | 2014-05-28 | 2014-05-28 | Quantitative down-filling machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104030228A true CN104030228A (en) | 2014-09-10 |
| CN104030228B CN104030228B (en) | 2015-10-21 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410230377.6A Expired - Fee Related CN104030228B (en) | 2014-05-28 | 2014-05-28 | Quantitative down-filling machine |
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| Country | Link |
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| CN (1) | CN104030228B (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104477840A (en) * | 2014-12-23 | 2015-04-01 | 合肥奥瑞数控科技有限公司 | Method of quickly filling with down feather by automatic down feather filling machine |
| CN105523517A (en) * | 2016-01-27 | 2016-04-27 | 常熟市百联自动机械有限公司 | Integrated down filling machine |
| CN108851310A (en) * | 2018-07-11 | 2018-11-23 | 安徽工美服装有限公司 | A kind of automation felting device |
| CN110054140A (en) * | 2019-05-08 | 2019-07-26 | 苏州比阳特服装设备有限公司 | That stores up suede tower goes out suede device |
| CN113651043A (en) * | 2020-05-12 | 2021-11-16 | 精工爱普生株式会社 | Screw feeder and fiber structure manufacturing device |
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| US1429998A (en) * | 1922-03-06 | 1922-09-26 | Baker Phillip | Mattress-filling machine |
| CN102303838A (en) * | 2011-05-16 | 2012-01-04 | 天津艾瑞克机械设备有限公司 | Full-automatic down feather filling machine |
| CN202246040U (en) * | 2011-09-07 | 2012-05-30 | 曾蕙玲 | Computer intelligent environment-friendly down filling machine |
| CN202717576U (en) * | 2012-08-20 | 2013-02-06 | 上海小绵羊实业有限公司 | Novel cotton-filling machine |
| CN203976388U (en) * | 2014-05-28 | 2014-12-03 | 曾蕙玲 | Novel quantitative down-filling machine |
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2014
- 2014-05-28 CN CN201410230377.6A patent/CN104030228B/en not_active Expired - Fee Related
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US1429998A (en) * | 1922-03-06 | 1922-09-26 | Baker Phillip | Mattress-filling machine |
| CN102303838A (en) * | 2011-05-16 | 2012-01-04 | 天津艾瑞克机械设备有限公司 | Full-automatic down feather filling machine |
| CN202246040U (en) * | 2011-09-07 | 2012-05-30 | 曾蕙玲 | Computer intelligent environment-friendly down filling machine |
| CN202717576U (en) * | 2012-08-20 | 2013-02-06 | 上海小绵羊实业有限公司 | Novel cotton-filling machine |
| CN203976388U (en) * | 2014-05-28 | 2014-12-03 | 曾蕙玲 | Novel quantitative down-filling machine |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104477840A (en) * | 2014-12-23 | 2015-04-01 | 合肥奥瑞数控科技有限公司 | Method of quickly filling with down feather by automatic down feather filling machine |
| CN105523517A (en) * | 2016-01-27 | 2016-04-27 | 常熟市百联自动机械有限公司 | Integrated down filling machine |
| CN105523517B (en) * | 2016-01-27 | 2018-09-11 | 常熟市百联自动机械有限公司 | Integral type down-filling machine |
| CN108851310A (en) * | 2018-07-11 | 2018-11-23 | 安徽工美服装有限公司 | A kind of automation felting device |
| CN110054140A (en) * | 2019-05-08 | 2019-07-26 | 苏州比阳特服装设备有限公司 | That stores up suede tower goes out suede device |
| CN110054140B (en) * | 2019-05-08 | 2023-12-08 | 苏州比阳特服装设备有限公司 | Velvet discharging device of velvet storage tower |
| CN113651043A (en) * | 2020-05-12 | 2021-11-16 | 精工爱普生株式会社 | Screw feeder and fiber structure manufacturing device |
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|---|---|
| CN104030228B (en) | 2015-10-21 |
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Granted publication date: 20151021 Termination date: 20160528 |