CN104029050B - Coated jig for drill press for pilot hole of shift fork - Google Patents
Coated jig for drill press for pilot hole of shift fork Download PDFInfo
- Publication number
- CN104029050B CN104029050B CN201410244111.7A CN201410244111A CN104029050B CN 104029050 B CN104029050 B CN 104029050B CN 201410244111 A CN201410244111 A CN 201410244111A CN 104029050 B CN104029050 B CN 104029050B
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- clamp body
- pressing plate
- fixture
- fixedly connected
- screw rod
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- 230000007246 mechanism Effects 0.000 claims abstract description 16
- 238000005553 drilling Methods 0.000 claims abstract description 14
- 238000003825 pressing Methods 0.000 claims abstract description 14
- 238000000576 coating method Methods 0.000 claims description 11
- 238000000034 method Methods 0.000 claims description 4
- 229910003460 diamond Inorganic materials 0.000 claims description 2
- 239000010432 diamond Substances 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 10
- 238000005299 abrasion Methods 0.000 abstract 1
- 239000011248 coating agent Substances 0.000 description 10
- 238000003754 machining Methods 0.000 description 3
- 238000005240 physical vapour deposition Methods 0.000 description 3
- 230000006835 compression Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23B—TURNING; BORING
- B23B47/00—Constructional features of components specially designed for boring or drilling machines; Accessories therefor
- B23B47/28—Drill jigs for workpieces
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23B—TURNING; BORING
- B23B49/00—Measuring or gauging equipment on boring machines for positioning or guiding the drill; Devices for indicating failure of drills during boring; Centering devices for holes to be bored
- B23B49/02—Boring templates or bushings
- B23B49/023—Bushings and their connection to the template
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Earth Drilling (AREA)
- Clamps And Clips (AREA)
Abstract
Description
技术领域 technical field
本发明涉及一种带有物理气相沉积类金刚石涂层的拨叉导向孔钻床专用夹具,适用于结构相似的大批量的一类机床主轴箱变速拨叉的导向孔钻削加工。 The invention relates to a special fixture for a shift fork guide hole drilling machine with a physical vapor deposition diamond-like coating, which is suitable for drilling guide holes of a large batch of a type of machine tool headstock variable speed shift fork with a similar structure.
背景技术 Background technique
目前市场上针对拨叉零件的专用夹具一般采用定制,机械加工厂在加工大批量零件时一般是本厂自行研发加工制造专用夹具。采用专用夹具的不足之处就在于在大批量生产装夹时专用夹具的磨损量会逐渐增加,从而影响装夹精度,造成产品精度降低,而且构件也需频繁更换且设计制造周期长,劳动量大,造成生产效率低。本发明针对机床主轴箱的变速机构拨叉零件的结构,加工工艺,设计出一种实用的经过物理气相沉积类金刚石涂层处理过的,具有高耐磨性的、用于拨叉导向孔加工的钻床用夹具,在生产中起到很大作用。 At present, the special fixtures for shift fork parts on the market are generally customized. When machining large quantities of parts, the machining factory usually develops, processes and manufactures special fixtures by itself. The disadvantage of using special fixtures is that the wear of the special fixtures will gradually increase during mass production and clamping, which will affect the clamping accuracy and reduce the accuracy of the product, and the components need to be replaced frequently and the design and manufacturing cycle is long. Large, resulting in low production efficiency. The present invention aims at the structure and processing technology of the shift fork parts of the speed change mechanism of the spindle box of the machine tool, and designs a practical diamond-like coating treated by physical vapor deposition, which has high wear resistance and is used for the processing of the guide holes of the shift fork. Drilling fixtures play a big role in production.
发明内容 Contents of the invention
本发明是要改进以前一些拨叉专用夹具的导向机构、夹紧机构,对该导向和夹紧机构进行物理气相沉积类金刚石涂层处理,而提供一种拨叉导向孔的钻床用涂层夹具,该夹具通过类金刚石涂层处理V形块、挡销、钻套后,耐磨性增强,装夹和加工精度进一步得到提升,解决了该夹具的耐磨性低、精度逐渐降低、效率差、构件频繁更换、重新设计制造等不足之处,使工人操作更为简单,从而大幅度提高大批量零件的生产效率。 The present invention is to improve the guiding mechanism and clamping mechanism of some former special fixtures for shifting forks, and carry out physical vapor deposition diamond-like coating treatment on the guiding and clamping mechanisms, so as to provide a coating fixture for drilling machines with guiding holes for shifting forks. , after the V-shaped block, stop pin, and drill sleeve are treated with diamond-like coating, the wear resistance of the fixture is enhanced, and the clamping and machining accuracy are further improved, which solves the low wear resistance, gradually decreasing precision and poor efficiency of the fixture. , frequent replacement of components, redesign and manufacture, etc., make the operation easier for workers, thus greatly improving the production efficiency of large quantities of parts.
本发明为实现上述目的所采取的技术方案是:一种拨叉导向孔的钻床用涂层夹具,包括夹具体、压板、衬套、钻套、底座、V形块、挡销、套头、螺杆、螺母、支架,其特点是:钻套位于夹具压板上,并与夹具压板固定连接,钻套与夹具压板之间设有可更换的衬套,压板固定连接在夹具体顶部;压板下面、夹具体前面固定连接由V形块、底座、挡销组成的拨叉定位机构,拨叉定位机构前面通过支架安装由螺杆、套头、螺母、手柄组成的螺旋快退夹紧机构,支架固定连接在夹具体上。 The technical solution adopted by the present invention to achieve the above object is: a coating fixture for a drilling machine with a shift fork guide hole, including a clamp body, a pressure plate, a bushing, a drill sleeve, a base, a V-shaped block, a stop pin, a sleeve head, and a screw rod , nuts, and brackets, which are characterized by: the drill sleeve is located on the clamp platen and is fixedly connected with the clamp platen, a replaceable bush is provided between the drill sleeve and the fixture platen, and the pressure plate is fixedly connected to the top of the clamp body; under the pressure plate, the clamp Specifically, the front is fixedly connected with a shift fork positioning mechanism composed of a V-shaped block, a base, and a stop pin. The front of the shift fork positioning mechanism is equipped with a screw fast-reverse clamping mechanism composed of a screw, a sleeve, a nut, and a handle. The bracket is fixedly connected to the clip. Specifically.
V形块的表面、挡销的表面、钻套内壁、夹具体的挡销孔内壁均涂有金刚石涂层。V形块固定在夹具体垂直立面上,其定位面垂直于底座,底座用沉头螺钉固定在夹具体水平面上,其定位面呈水平放置,挡销插入夹具体上加工出的孔中。支架的中心孔连接螺杆,螺杆前端连接套头,螺杆后端连接手柄,并用螺母锁紧固定。 The surface of the V-shaped block, the surface of the stop pin, the inner wall of the drill sleeve, and the inner wall of the stop pin hole of the clamp body are all coated with diamond coating. The V-shaped block is fixed on the vertical surface of the clamp body, and its positioning surface is perpendicular to the base. The base is fixed on the horizontal plane of the clamp body with countersunk screws, and its positioning surface is placed horizontally. The central hole of the bracket is connected with a screw rod, the front end of the screw rod is connected with a sleeve, and the rear end of the screw rod is connected with a handle, and is locked and fixed with a nut.
本发明的有益效果是: The beneficial effects of the present invention are:
整个夹具由两个主要部分构成,夹具体和压板。夹具体、V形块、挡销经过类金刚石涂层处理,可有效增强构件的摩擦磨损性能和孔加工效率。夹具体和压板通过螺栓连接,整体刚性较好,在加工过程中不易发生变形,能保持良好的加工精度。本夹具的夹紧机构的夹紧力主要是通过螺旋机构提供的特点,拥有夹紧力大,夹紧力稳定,夹紧机构带有自锁功能等特点,螺旋机构带有快退槽,能够大幅度提高工人在装夹中的效率,减少劳动强度。 The entire fixture consists of two main parts, the clamp body and the pressure plate. The clamp body, V-shaped block, and stop pin are treated with diamond-like coating, which can effectively enhance the friction and wear performance of the component and the hole processing efficiency. The clamp body and the pressure plate are connected by bolts, the overall rigidity is good, it is not easy to deform during processing, and can maintain good processing accuracy. The clamping force of the clamping mechanism of this fixture is mainly provided by the screw mechanism. It has the characteristics of large clamping force, stable clamping force, and self-locking function of the clamping mechanism. The screw mechanism has a fast retreat groove, which can Greatly improve the efficiency of workers in clamping and reduce labor intensity.
本夹具在加工结构类似的拨叉零件孔时,可以通过更换夹具压板,钻套,衬套,V形块等零部件,快速改装为合适的钻削夹具,减少工厂夹具的制造成本,提高专用夹具的使用率,在生产过程中有实际意义。 When the jig is used to process the holes of shift fork parts with similar structure, it can be quickly refitted into a suitable drilling jig by replacing the jig pressure plate, drill bushing, bushing, V-shaped block and other parts, reducing the manufacturing cost of the factory jig and improving the special purpose. The utilization rate of fixtures has practical significance in the production process.
附图说明 Description of drawings
图1是本发明的结构局部剖视图; Fig. 1 is a partial sectional view of the structure of the present invention;
图2是图1的俯视图。 FIG. 2 is a top view of FIG. 1 .
具体实施方式 detailed description
下面结合附图与实施例对本发明作进一步说明。 The present invention will be further described below in conjunction with the accompanying drawings and embodiments.
如图1,2所示,本发明的带类金刚石涂层的拨叉导向孔钻孔夹具,包括螺钉1、垫圈2、底座3、夹具体4、定位销5、螺栓6、内六角螺钉7、垫圈8、定位销9、钻套10、压紧螺钉11、衬套12、压板13、V形块14、挡销15、螺钉16、套头17、螺杆18、螺母19、支架20、压板21、手柄22。 As shown in Figures 1 and 2, the shift fork guide hole drilling jig with a diamond-like coating of the present invention includes a screw 1, a washer 2, a base 3, a clamp body 4, a positioning pin 5, a bolt 6, and a hexagon socket head cap screw 7 , washer 8, positioning pin 9, drill sleeve 10, compression screw 11, bushing 12, pressure plate 13, V-shaped block 14, stop pin 15, screw 16, sleeve head 17, screw rod 18, nut 19, bracket 20, pressure plate 21 , handle 22.
定位销、V形块14、钻套10、夹具体4的挡销孔内壁经过类金刚石涂层处理,钻套位于夹具压板13上,采用可换钻套10,使用压紧螺钉11进行固定,压板13的钻套孔中加入可以更换的衬套12。压板13采用内六角螺钉7与夹具体4连接,在钻削不同规格拨叉时可以更换。拨叉的定位采用V形块14、环形空心的底座3以及挡销15进行定位。V形块14使用内六角螺钉固定在夹具体4垂直立面上,定位面垂直于底座3,底座3采用沉头螺钉固定在夹具体4水平面上,定位面呈水平放置,挡销15插入夹具体4上加工出的孔中,限制钻削时拨叉绕Z轴旋转的自由度。螺杆18、套头17、螺母19及手柄等零件组成夹具的螺旋快退夹紧机构,安装于支架20的孔中,支架20使用内六角螺钉固定于夹具体之上,支架孔轴线与V形块定位面组成的定位基准垂直。支架20的中心孔连接螺杆18,螺杆18前端连接套头17,螺杆18后端连接手柄22,并用螺母19锁紧固定。在装夹时,螺杆18可以快速退出夹紧,并且距离零件有相当距离,方便拨叉零件从夹具中取出。 The locating pin, the V-shaped block 14, the drill sleeve 10, and the inner wall of the retaining pin hole of the clamp body 4 are treated with a diamond-like coating, and the drill sleeve is located on the clamp pressure plate 13, and the replaceable drill sleeve 10 is adopted, and the compression screw 11 is used for fixing. Add replaceable bushing 12 in the drill sleeve hole of pressing plate 13. The pressing plate 13 is connected with the chuck body 4 by hexagon socket head cap screws 7, and can be replaced when drilling shift forks of different specifications. The positioning of shift fork adopts V-shaped block 14, annular hollow base 3 and stop pin 15 to carry out positioning. The V-shaped block 14 is fixed on the vertical surface of the clamp body 4 with hexagon socket head screws, the positioning surface is perpendicular to the base 3, the base 3 is fixed on the horizontal plane of the clamp body 4 with countersunk screws, the positioning surface is placed horizontally, and the retaining pin 15 is inserted into the clamp Specifically, in the hole processed on 4, the degree of freedom of the shift fork rotating around the Z axis during drilling is limited. The screw rod 18, sleeve head 17, nut 19, handle and other parts constitute the screw fast-rewind clamping mechanism of the fixture, which is installed in the hole of the bracket 20, and the bracket 20 is fixed on the clamp body with hexagon socket screws, and the axis of the bracket hole is aligned with the V-shaped block. The positioning datum composed of the positioning surface is vertical. The central hole of the bracket 20 is connected with the screw rod 18, the front end of the screw rod 18 is connected with the sleeve head 17, and the rear end of the screw rod 18 is connected with the handle 22, and is locked and fixed with a nut 19. When clamping, the screw rod 18 can quickly withdraw from the clamping, and there is a considerable distance from the part, so that the fork part can be taken out from the clamp conveniently.
Claims (4)
Priority Applications (1)
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CN201410244111.7A CN104029050B (en) | 2014-06-05 | 2014-06-05 | Coated jig for drill press for pilot hole of shift fork |
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CN201410244111.7A CN104029050B (en) | 2014-06-05 | 2014-06-05 | Coated jig for drill press for pilot hole of shift fork |
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CN104029050A CN104029050A (en) | 2014-09-10 |
CN104029050B true CN104029050B (en) | 2016-03-23 |
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Families Citing this family (4)
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CN104493597A (en) * | 2014-12-20 | 2015-04-08 | 桐梓县创兴自动化设备有限公司 | Fixture for machining of needle for textile machinery |
CN106624903A (en) * | 2017-02-21 | 2017-05-10 | 浙江大学城市学院 | Special fixture for processing shift-fork holes |
CN107717552A (en) * | 2017-11-22 | 2018-02-23 | 安徽东风机电科技股份有限公司 | A kind of convenient fixture for drilling cone face |
CN108188466A (en) * | 2018-01-16 | 2018-06-22 | 孙加亮 | A kind of placing fixer convenient for petroleum pipeline production and processing cutting |
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JP2002028834A (en) * | 2000-07-13 | 2002-01-29 | Nakano:Kk | Machining deflection preventing support |
CN101318294B (en) * | 2008-06-30 | 2013-01-09 | 上海麦迅机床工具技术有限公司 | Repositioning connection device of positioning for flexibility and fastening for rigidity |
CN102001002B (en) * | 2010-09-12 | 2012-05-23 | 王庆 | Clamp for machining steering knuckle pin hole |
CN203062313U (en) * | 2012-12-10 | 2013-07-17 | 重庆市永川区飞达机械有限责任公司 | Shifting fork hole drilling clamp |
CN103273343A (en) * | 2013-04-25 | 2013-09-04 | 苏州市职业大学 | Movable V-shaped block positioning and clamping device |
CN203566315U (en) * | 2013-11-14 | 2014-04-30 | 无锡新奇特钣金机械有限公司 | Shifting fork hole drilling clamp |
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