CN104028385A - Preparation method of coal slime flotation accelerant and coal slime flotation method - Google Patents

Preparation method of coal slime flotation accelerant and coal slime flotation method Download PDF

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CN104028385A
CN104028385A CN201410266818.8A CN201410266818A CN104028385A CN 104028385 A CN104028385 A CN 104028385A CN 201410266818 A CN201410266818 A CN 201410266818A CN 104028385 A CN104028385 A CN 104028385A
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apes
promoter
accelerant
flotation
coal
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CN104028385B (en
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李琳
吕宪俊
崔广文
刘惠杰
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Shandong University of Science and Technology
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Shandong University of Science and Technology
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Abstract

The invention discloses a preparation method of coal slime flotation accelerant and a coal slime flotation method. The accelerant uses alkylphenol polyoxyethylene ether and sulfamic acid with the polymerization degree n=4-12 as raw materials, the mole ratio of the alkylphenol polyoxyethylene ether to the sulfamic acid is 1:0.5-1:0.6, reaction temperature is controlled at 70-90 DEG C, stirring is performed constantly during synchronization, reaction time is 30-40 minutes, and products are cooled to normal temperature after reaction to obtain the accelerant. When the accelerant is used for coal slime flotation, the amount of the accelerant accounts for 0.5-2wt% of that of collecting agent. Compared with methods independently using the hydrocarbon oil collecting agent, the coal slime flotation method using the accelerant has the advantages that under the situation of equivalent cleans ash, clean coal yield can be increased by 2-3wt%, oil saving rate can reach 20-30wt%, use amount of the hydrocarbon oil collecting agent is reduced favorably, separation index can be optimized, and overall economical benefits can be increased.

Description

A kind of preparation method of Promoters For Fine Coal Floatation and the method for coal slurry flotation
Technical field
The present invention relates to coal slime flotation auxiliary agent, the promoter that especially coal slime flotation is used.
Background technology
Flotation is the main method that coal slime reclaims, and it is the difference that relies on coal and spoil surface nature, in gas-solid-liquid three-phase, carries out sorting.Coal slime flotation process need to add non-polar hydrocarbon oil (as kerosene, diesel oil) to improve coal grain surface hydrophobic as collecting agent conventionally.Oil does not dissolve in water for coal (bavin), bad dispersibility in water, can only be with large " oil droplet " form existence (>1mm), to come in contact the probability that collides and adhere to less with coal grain, also can be gathered into larger oil droplet simultaneously, therefore, the oily consumption of coal (bavin) is higher.In addition kerosene and diesel oil are many from petroleum cracking product, along with rise of the oil price, cause coal separation cost to rise, and have reduced coal separation economic benefit.
In order to improve the dispersibility of coal (bavin) wet goods hydrocarbon ils collecting agent in water, generally by adding promoter (being generally surfactant) to improve its collecting effect.Current universally recognized principle is: reduced on the one hand the surface tension of oil-water, improved the dispersiveness of coal (bavin) oil, it is dispersed in ore pulp with more tiny " oil droplet "; On the other hand, promoter also can become hydrophobic by coal surface local hydrophilic region, improves the surface hydrophobic of coal grain integral body by surface modification.But in fact, promoter not only can be by coal surface modification, equally also can be by spoil surface modification, so just cause in actual floatation process, although promoter can be reduced the consumption of coal (bavin) oil and be obtained higher clean coal yield, but also inevitably part spoil is brought in head coal product, caused cleans ash higher, greatly affected head coal product quality.
APES is a kind of nonionic surface active agent, by those skilled in the art, generally as Promoters For Fine Coal Floatation, to account for the ratio of the oily 5%-20% of coal (bavin), used at present, feature due to its surfactant, also inevitably there is the non-selectivity surface modification to spoil, cause cleans ash generally higher.In order to overcome APES as the defect of Promoters For Fine Coal Floatation, the measure of taking is at present generally that APES is carried out to modification, method of modifying is: take APES as raw material, select suitable sulfur acidizing reagent-sulfamic acid and catalyst, under high-temperature and high-pressure conditions, carry out esterification, obtain having concurrently the APES derivative of non-ionic surface active agent and anion surfactant advantage--APES sulfate, or after finishing, reaction further neutralizes with NaOH, obtain alkyl phenol polyethenoxy ether sodium sulfate.Preparation method such as the disclosed a kind of alkyl phenol polyethenoxy ether sodium sulfate of China Patent Publication No. CN101328141A, it take APES and sulfamic acid is raw material, at the carbamide compounds that has alkyl or aryl to replace, carry out esterification under as the condition of catalyst, APES, the mol ratio of sulfamic acid and catalyst is 1: 1~1.2: 0.1, esterification reaction temperature is 110~130 ℃, 60~120 minutes reaction time.Esterification finishes in rear use NaOH and esterification reaction product APES ammonium sulfate, finally obtains product alkyl phenol polyethenoxy ether sodium sulfate.
The defect that said method exists is: when APES is carried out to modification, those skilled in the art have only considered the conversion ratio of APES, in order to improve the conversion ratio of APES, the artificial reaction temperature that improves, extend the reaction time, and utilize catalyst to promote reaction, finally obtain alkyl phenol polyethenoxy ether sodium sulfate.Alkyl phenol polyethenoxy ether sodium sulfate is anionic surfactant, electronegative in ore pulp, repel mutually with electronegative spoil particle surface, the intensity of adsorbing post-modification at spoil particle surface, much smaller than APES, is conducive to improve the non-selectivity collecting to spoil in floatation process.But alkyl phenol polyethenoxy ether sodium sulfate is compared with APES, the general high 3-4 of critical micelle concentration (CMC) doubly, the efficiency that the critical micelle concentration increasing substantially (CMC) causes alkyl phenol polyethenoxy ether sodium sulfate to reduce oil-water surface tension sharply reduces, and is unfavorable for improving the dispersed of coal (bavin) oil and saves its consumption; In addition, in order to pursue a series of technical measures that high conversion takes, make synthetic cost high, synthesis technique is complicated.
Summary of the invention
In order to overcome APES promoter simultaneously, easily cause cleans ash higher, greatly affect head coal product quality, and the synthetic technological deficiency that cost is high, synthesis procedure is complicated, the dispersion effect to hydrocarbon-type oil when coal slurry flotation is poor, hydrocarbon-type oil collector dosage is large of alkyl phenol polyethenoxy ether sodium sulfate promoter, retain the two advantage simultaneously, the invention provides a kind of preparation method of Promoters For Fine Coal Floatation.
The present invention provides the method for coal slurry flotation simultaneously.
For achieving the above object, the preparation method of Promoters For Fine Coal Floatation of the present invention is: take APES (degree of polymerization of ethylene oxide is n=4-12) and sulfamic acid is raw material, both mol ratios are between 1:0.5~1:0.6, controlling reaction temperature is 70~90 ℃, in building-up process, need to constantly stir, reaction time is 30~40 minutes, after reaction finishes, be down to normal temperature, the conversion ratio of APES is generally 40~50%, the product obtaining after reaction finishes comprises APES and synthetic APES ammonium sulfate, and the molar ratio with 1.5:1~1:1 coexists.
The method of coal slurry flotation of the present invention is:
The first step: prepare according to the method described above promoter
Second step: two agitators are set, are called one section of agitator and two sections of agitators, one section of agitator is arranged in a high position, and two sections of agitators are arranged in low level, ore pulp can enter two sections of agitators from one section of agitator gravity flow.
The 3rd step: the black water coming from separation system is introduced into one section of agitator, then to the promoter that adds the first step to prepare in one section of agitator, requiring the addition of promoter is 2~24g/t delivering dry coal slurry, guarantees the 1 minute above time that stirs and evenly mixs, mixer rotating speed 2000~2800r/min;
The 4th step: the black water that the 3rd step is mixed to promoter flows automatically to two sections of agitators, at two sections of agitators, add hydrocarbon-type oil collecting agent and foaming agent simultaneously, guarantee the 1 minute above time that stirs and evenly mixs, requiring the addition of hydro carbons oils collecting agent is 0.4~1.2kg/t delivering dry coal slurry, foaming agent consumption is 0.04~0.12kg/t delivering dry coal slurry, mixer rotating speed 2000~2800r/min;
The 5th step: the mixture that the 4th step is formed enters flotation device and carries out flotation.
The mechanism of action of promoter of the present invention is:
Promoter of the present invention has two kinds of compositions, respectively APES and APES ammonium sulfate, with mol ratio 1.5:1~1:1 composition of proportions, these two kinds of compositions are by synergy, the critical micelle concentration (CMC) that can make promoter is lower than APES and the APES ammonium sulfate critical micelle concentration of independent system (CMC) separately, the efficient oil-water interfacial tension that reduces, greatly improve the dispersiveness of hydrocarbon ils in water, form tiny " oil droplet " (1 * 10 -3~0.5mm), significantly reduce the consumption of hydrocarbon-type oil collecting agent; In addition, by the repulsive interaction between APES ammonium sulfate and electronegative spoil particle, reduced the in use non-selectivity collecting effect to spoil of promoter of the present invention.
The following describes advantage of the present invention:
In general knowledge known in this field, after APES modification, there is the collecting ability that improves collecting agent, the conversion ratio of modifying process Raw is higher, the product obtaining is purer, active constituent content is more, the amount of using during coal slurry flotation will reduce, this not still those skilled in the art be also the cognition in other field, based on this Traditional Thinking constraint, those skilled in the art are when carrying out modification to APES in guiding, idea manages to improve the conversion ratio of APES, in order to improve the conversion ratio of APES, do not stint raising reaction temperature, reaction time and pressure, nobody goes to think otherwise possibility.The inventor has overcome this technology prejudice, propose a kind of and conventional art and conceived diverse technical scheme, courageously reduce APES modification temperature and time, thereby reduce the conversion ratio of APES, make in the composition system after modification, APES and APES ammonium sulfate are in a best proportioning of improving collecting agent collecting performance the most applicable, under best conditions of mixture ratios, APES is far longer than to the synergy of APES ammonium sulfate the defect that itself may bring, thereby obtain lowest surface tension under critical micelle concentration, reach efficient reduction oil-water interfacial tension, improve the dispersiveness of hydrocarbon ils in water.And the cost of promoter and coal slime flotation is reduced greatly, in addition, has also removed operating personnel from and will add the program of a plurality of surfactants when coal slurry flotation, can large-scale application in industrial production.
While utilizing flotation promoter that this patent provides to carry out coal slime flotation, in one section of agitator, add promoter, by stirring action, first make promoter efficiently be disperseed in ore pulp, not only obtain lower interfacial tension, also can carry out modification to the local hydrophilic region on coal slime surface, for good environment is created in the effect of follow-up hydrocarbon ils collecting agent simultaneously; In two sections of agitators, add hydrocarbon ils collecting agent and foaming agent, under lower interfacial tension condition, by stirring action, hydrocarbon ils collecting agent will be efficiently dispersed into superfine " oil droplet ", thereby finally improves coal slime flotation efficiency.Accelerator dosage of the present invention only accounts for the 0.5-2wt% of collector dosage, compares with independent use hydrocarbon oils collecting agent, and in the situation that cleans ash is suitable, clean coal yield can improve 2%~3wt%, and rate of economizing gasoline reaches 20%~30wt%.Not only be conducive to save the consumption of hydrocarbon-type oil collecting agent, can also optimize separation index, thereby integral body increased economic efficiency.
For the advantage that proves that flotation effect of the present invention is good, cost is low, reaching under same flotation effect, promoter effect prepared by the inventive method and other three control groups compare, wherein control group 1 is the effect that does not add promoter, and control group 2 is promoter effects of preparing according to existing method; Control group 3 is to utilize APES and the composite promoter effect of APES ammonium sulfate.At the trial, respectively by the better and poor two kinds of coal slimes of floatability as experimental subjects, result of the test is respectively in Table one and table two.
The better coal slime of table one floatability
The poor coal slime of table two floatability
In above-mentioned contrast experiment, in promoter building-up process of the present invention, the conversion ratio of APES calculates by 45%, in product, the mol ratio of APES and synthetic APES ammonium sulfate is 1.22:1, for the ease of comparing, the compound proportion of the APES of control group 3 and APES ammonium sulfate is also decided to be 1.22:1.
Cost accounting foundation in above-mentioned table: diesel oil is by 7400 yuan/ton of calculating, promoter prepared by existing method (alkyl phenol polyethenoxy ether sodium sulfate) is by 15000 yuan/ton of calculating, the composite promoter of APES and APES ammonium sulfate is pressed 12000 yuan/ton of calculating, and promoter prepared by the present invention is by 11000 yuan/ton of calculating.
From above-mentioned table, data analysis can be found out:
The present invention compares with 3 with control group 2: the in the situation that of same interpolation promoter, no matter be the good coal slime of flotation or the poor coal slime of flotation, under the suitable prerequisite of flotation effect, the present invention not only accelerator dosage is significantly less than control group 2 and 3, and the consumption of collecting agent diesel oil obviously reduces, thereby make flotation cost be starkly lower than control group 2 and 3.
The present invention compares with control group 1, although the present invention has added promoter,, therefore flotation cost does not improve, and this is to have reduced owing to adding the consumption of the later collecting agent diesel oil of promoter; And in the situation that cleans ash is suitable, when the better coal slime of flotation, clean coal yield can improve 2.53wt%, rate of economizing gasoline reaches 25.8wt%; When the poor coal slime of flotation, clean coal yield can improve 2.75wt%, and rate of economizing gasoline reaches 21.5wt%.
The specific embodiment
Below by specific embodiment, further illustrate technical scheme of the present invention.
Embodiment mono-:
Take APES (degree of polymerization of ethylene oxide is n=4-12) and sulfamic acid is raw material, both mol ratios are 1:0.5, controlling reaction temperature is 70 ℃, in building-up process, need to constantly stir, reaction time is 30 minutes, after reaction finishes, be down to normal temperature, the conversion ratio of APES is 40.86%, the product obtaining after reaction finishes comprises APES and synthetic APES ammonium sulfate, and coexists with the molar ratio of 1.45:1.
When coal slurry flotation, reduce hydrocarbon-type oil collector dosage 23.71wt%, the promoter adding accounts for the 0.9wt% of hydrocarbon-type oil.
Embodiment bis-:
Take APES (degree of polymerization of ethylene oxide is n=4-12) and sulfamic acid is raw material, both mol ratios are 1:0.55, controlling reaction temperature is 80 ℃, in building-up process, need to constantly stir, reaction time is 35 minutes, after reaction finishes, be down to normal temperature, the conversion ratio of APES is 45.62%, the product obtaining after reaction finishes comprises APES and synthetic APES ammonium sulfate, and coexists with the molar ratio of 1.2:1.
When coal slurry flotation, reduce hydrocarbon-type oil collector dosage 25.77wt%, the promoter adding accounts for the 1.1wt% of hydrocarbon-type oil.
Embodiment tri-:
Take APES (degree of polymerization of ethylene oxide is n=4-12) and sulfamic acid is raw material, both mol ratios are 1:0.6, controlling reaction temperature is 90 ℃, in building-up process, need to constantly stir, reaction time is 40 minutes, after reaction finishes, be down to normal temperature, the conversion ratio of APES is 49.21%, the product obtaining after reaction finishes comprises APES and synthetic APES ammonium sulfate, and coexists with the molar ratio of 1.03:1;
When coal slurry flotation, reduce hydrocarbon-type oil collector dosage 21.36wt%, the promoter adding accounts for the 1.5wt% of hydrocarbon-type oil.

Claims (2)

1. the preparation method of a Promoters For Fine Coal Floatation, it is characterized in that, it is that to take APES and the sulfamic acid that the degree of polymerization is n=4-12 be raw material, both mol ratios are between 1:0.5~1:0.6, controlling reaction temperature is 70~90 ℃, in building-up process, need to constantly stir, reaction time is 30~40 minutes, after reaction finishes, be down to normal temperature, the conversion ratio of APES is 40~50%, the product obtaining after reaction finishes comprises APES and synthetic APES ammonium sulfate, and the molar ratio with 1.5:1~1:1 coexists.
2. a method for coal slurry flotation, is characterized in that,
The first step: first prepare the promoter that coal slurry flotation is used
It is raw material that described promoter being be take APES and the sulfamic acid that the degree of polymerization is n=4-12, both mol ratios are between 1:0.5~1:0.6, controlling reaction temperature is 70~90 ℃, in building-up process, need to constantly stir, reaction time is 30~40 minutes, after reaction finishes, be down to normal temperature, the conversion ratio of APES is 40~50%, the product obtaining after reaction finishes comprises APES and synthetic APES ammonium sulfate, and coexists with the molar ratio of 1.5:1~1:1;
Second step: two agitators are set, are called one section of agitator and two sections of agitators, one section of agitator is arranged in a high position, and two sections of agitators are arranged in low level, and ore pulp can flow automatically and enter two sections of agitators from one section of agitator;
The 3rd step: the black water coming from separation system is introduced into one section of agitator, then to the promoter that adds the first step to prepare in one section of agitator, requiring the addition of promoter is 2~24g/t delivering dry coal slurry, guarantees the 1 minute above time that stirs and evenly mixs, mixer rotating speed 2000~2800r/min;
The 4th step: the black water that the 3rd step is mixed to promoter flows automatically to two sections of agitators, at two sections of agitators, add hydro carbons oils collecting agent and foaming agent simultaneously, guarantee the 1 minute above time that stirs and evenly mixs, requiring the addition of hydrocarbon-type oil collecting agent is 0.4~1.2kg/t delivering dry coal slurry, foaming agent consumption is 0.04~0.12kg/t delivering dry coal slurry, mixer rotating speed 2000~2800r/min;
The 5th step: the mixture that the 4th step is formed enters flotation device and carries out flotation.
CN201410266818.8A 2014-06-16 2014-06-16 The preparation method of a kind of Promoters For Fine Coal Floatation and the method for coal slurry flotation Expired - Fee Related CN104028385B (en)

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CN105817339A (en) * 2014-05-21 2016-08-03 安徽理工大学 Composite coal dressing flotation reagent
CN105880031A (en) * 2016-04-06 2016-08-24 武汉理工大学 Flotation method of hydrophilic coal slime
CN106733219A (en) * 2017-01-22 2017-05-31 彭朝辉 A kind of additive for Non-ferrous minerals flotation agent
CN109046791A (en) * 2018-08-08 2018-12-21 山东科技大学 A kind of ion liquid type micro emulsion collecting agent and its preparation method and application
CN111548044A (en) * 2020-03-27 2020-08-18 湖南振海新材料科技有限公司 Activator for applying copper smelting waste residues in concrete and preparation method thereof
CN115228619A (en) * 2022-07-20 2022-10-25 武汉工程大学 Combined collector and preparation method and application thereof

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Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105817339A (en) * 2014-05-21 2016-08-03 安徽理工大学 Composite coal dressing flotation reagent
CN105880031A (en) * 2016-04-06 2016-08-24 武汉理工大学 Flotation method of hydrophilic coal slime
CN105880031B (en) * 2016-04-06 2018-08-07 武汉理工大学 A kind of method of hydrophilic coal slime flotation
CN106733219A (en) * 2017-01-22 2017-05-31 彭朝辉 A kind of additive for Non-ferrous minerals flotation agent
CN106733219B (en) * 2017-01-22 2019-05-17 彭朝辉 A method of utilizing the additive froth flotation Non-ferrous minerals of Non-ferrous minerals flotation agent
CN109046791A (en) * 2018-08-08 2018-12-21 山东科技大学 A kind of ion liquid type micro emulsion collecting agent and its preparation method and application
CN111548044A (en) * 2020-03-27 2020-08-18 湖南振海新材料科技有限公司 Activator for applying copper smelting waste residues in concrete and preparation method thereof
CN111548044B (en) * 2020-03-27 2021-04-02 湖南振海新材料科技有限公司 Activator for applying copper smelting waste residues in concrete and preparation method thereof
CN115228619A (en) * 2022-07-20 2022-10-25 武汉工程大学 Combined collector and preparation method and application thereof

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