CN104021849A - Transmission control cable - Google Patents

Transmission control cable Download PDF

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Publication number
CN104021849A
CN104021849A CN201410196519.1A CN201410196519A CN104021849A CN 104021849 A CN104021849 A CN 104021849A CN 201410196519 A CN201410196519 A CN 201410196519A CN 104021849 A CN104021849 A CN 104021849A
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China
Prior art keywords
foamed plastic
steel wire
mineral filler
plastic insulating
ethylene
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CN201410196519.1A
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Chinese (zh)
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CN104021849B (en
Inventor
骆垠旭
瞿庆广
查德昌
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Anhui Aics Technology Group Co Ltd
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Anhui Aics Technology Group Co Ltd
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Priority to CN201410196519.1A priority Critical patent/CN104021849B/en
Publication of CN104021849A publication Critical patent/CN104021849A/en
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Publication of CN104021849B publication Critical patent/CN104021849B/en
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  • Organic Insulating Materials (AREA)
  • Ropes Or Cables (AREA)

Abstract

The invention discloses a transmission control cable. The transmission control cable comprises a main conductor, two control conductors and steel wire ropes, wherein the main conductor is formed in a foamed plastic insulating layer through extrusion molding, the foamed plastic insulating layer is wrapped in a silver-plated alloy wire braided shielding layer and a copper wire braided torsion-resistant cylinder in sequence, the two control conductors are formed in the foamed plastic insulating layer through extrusion molding, each control conductor is wrapped in a torsion-resistant taped covering and a silicon magnesium alloy wire braided layer in sequence so that a control line core can be formed, each steel wire rope is coated with waterproof glue, and the multiple steel wire ropes and the control conductors are distributed outside the main conductor and are wrapped in a waterproof canvas taped covering, a heat insulating silica gel layer and an outer sheath in sequence. According to the transmission control cable, due to the fact that the main conductor and the control conductors are all formed in the foamed plastic insulating layer through extrusion molding, the insulating effect is good; the tensile performance of the cable is improved through the steel wire ropes, the service life is long, and the manufacturing cost is low.

Description

A kind of transmission control cables
Technical field
The present invention relates to cable technology field, relate in particular to a kind of transmission control cables.
Background technology
At cable, use today more and more frequently, transmission cable industry has become the second largest industry that China is only second to automobile industry, is accompanied by Chinese transmission cable industry high speed development, and creation of new enterprise quantity constantly rises, industry overall technology level is significantly improved, but still has various shortcomings.The shortcomings such as existing cable protective cover material ageing resistance is poor.
Summary of the invention
The object of the invention is exactly in order to make up the defect of prior art, and a kind of transmission control cables is provided.Cable jacket material ageing resistance of the present invention is good.
The present invention is achieved by the following technical solutions:
A kind of transmission control cables, include leading body, control conductor and steel wire rope, described leading body extrusion moulding is in foamed plastic insulating barrier, in the outside of foamed plastic insulating barrier, be coated with successively the antitorque cylinder of silver-plated B alloy wire woven shield and proof copper-wire braided, by two, control conductor extrusion moulding and in foamed plastic insulating barrier and in outside, be coated with successively tension lapping layer and Si-Mg alloy silk woven shield formation control core, outside at described steel wire rope scribbles marine glue, many steel wire ropes and control core are distributed in to the outside of leading body and are coated with successively Tarpauling lapping layer, heat insulation layer of silica gel and oversheath.
Described jacket material is made by the raw material of following weight portion: polyurethane rubber 40-50, butadiene-styrene rubber 20-30, ethylene-chlorotrifluoro-ethylene copolymer 20-30, cumyl peroxide 2-3, trihydroxy methyl propane trimethyl acrylate 1.5-2.5, nano boron carbide 5-10, nano-silicon nitride 8-14, antimony pentasulfide 2-3, aluminium hydroxide 10-15, Firebrake ZB 5-10, zinc stearate 1-2, atoleine 3-6, blanc fixe 12-18, mica powder 6-12, dibutyl phthalate 10-15, antioxidant D NP1-2, modified mineral filler 16-22,
The preparation method of described modification complex mineral filler is as follows: (1) in mass ratio 4-8:3-5:2-3:1 takes barite, olivine, attapulgite, illite and mixes, pulverize, cross 50-100 mesh sieve, then at 820-880 ℃ of temperature lower calcination 20-30min, continue to be warming up to 1050-1150 ℃, calcining 2-3h, shrend, dries; (2) get and be equivalent to 4 of absolute ethyl alcohol doubly of complex mineral filler weight 2-3,40-50%, the glyoxal ethyline of 4'-MDA epoxy resin, 2-4% mixes with the compounded mix that step (2) is processed, heating water bath is to 120-140 ℃, 500-1000rpm high-speed stirred 0.5-1h, filter, dry; (3) get and be equivalent to the ethylene propylene diene rubber of complex mineral filler weight 30-40% and carry out melt blending, the complex mineral filler that the pentaerythrite volution phosphoric acid phenol ester of the ethylene-methyl methacrylate methyl terpolymer of the Nomex of 15-25%, 5-10%, 5-10%, the vaseline of 3-5%, the Nanometer-sized Neodymium Oxide of 1-2% are processed with step (2) together drops into double screw extruder after mixing, then extruding pelletization, naturally cool to room temperature, be modification complex mineral filler.
The preparation method of described jacket material, comprise the following steps: take in polyurethane rubber, ethylene-chlorotrifluoro-ethylene copolymer, trihydroxy methyl propane trimethyl acrylate, antimony pentasulfide, atoleine, zinc stearate, the mill of dibutyl phthalate input, in roller temperature, be mixing 4-8min at 80-90 ℃ of temperature, then dancer rools temperature is to 55-65 ℃, add the mixing 8-14min of all the other raw materials, park 5-10h, discharging.
Advantage of the present invention is: the present invention is by leading body and control the equal extrusion moulding of conductor in foamed plastic insulating barrier, and insulation effect is good, and steel wire rope improves the tensile property of cable, long service life, low cost of manufacture.Cable jacket material of the present invention has excellent radiation-resistant property and ageing resistance, also has advantages of that hot strength is high, physical and mechanical properties good, chemically stable is good, fire resistance is good and low smoke, zero halogen low toxicity, long service life.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention.
Embodiment
As shown in Figure 1, a kind of transmission control cables, include leading body 1, control conductor 2 and steel wire rope 3, described leading body 1 extrusion moulding is in foamed plastic insulating barrier 4, in the outside of foamed plastic insulating barrier 4, be coated with successively the antitorque cylinder 6 of silver-plated B alloy wire woven shield 5 and proof copper-wire braided, by two, control conductor 2 extrusion moulding and in foamed plastic insulating barrier 4 and in outside, be coated with successively tension lapping layer 7 and Si-Mg alloy silk woven shield 8 formation control cores, in the outside of described steel wire rope 3, scribble marine glue 9, many steel wire ropes 3 and control core are distributed in to the outside of leading body 1 and are coated with successively Tarpauling lapping layer 10, heat insulation layer of silica gel 11 and oversheath 12.
Described oversheath 12 materials are made by the raw material of following weight portion: polyurethane rubber 45, butadiene-styrene rubber 25, ethylene-chlorotrifluoro-ethylene copolymer 30, cumyl peroxide 2.5, trihydroxy methyl propane trimethyl acrylate 2, nano boron carbide 8, nano-silicon nitride 12, antimony pentasulfide 2, aluminium hydroxide 15, Firebrake ZB 7, zinc stearate 1.5, atoleine 4, blanc fixe 16, mica powder 8, dibutyl phthalate 12, antioxidant D NP1.5, modified mineral filler 18;
The preparation method of described modification complex mineral filler is as follows: (1) in mass ratio 6:4:3:1 takes barite, olivine, attapulgite, illite and mixes, pulverize, cross 80 mesh sieves, then at 860 ℃ of temperature lower calcination 25min, continue to be warming up to 1050 ℃, calcining 3h, shrend, dries; (2) get be equivalent to 2 times of complex mineral filler weight absolute ethyl alcohol, 45% 4,4'-MDA epoxy resin, 3% glyoxal ethyline mix with the compounded mix that step (2) is processed, heating water bath to 125 ℃, 500rpm high-speed stirred 1h, filter, dry; (3) get be equivalent to ethylene propylene diene rubber, 20% Nomex, 8% ethylene-methyl methacrylate methyl terpolymer, 7% pentaerythrite volution phosphoric acid phenol ester, 4% the vaseline of complex mineral filler weight 40%, complex mineral filler that 1.5% Nanometer-sized Neodymium Oxide is processed with step (2) together drops into double screw extruder after mixing and carries out melt blending, then extruding pelletization, naturally cool to room temperature, be modification complex mineral filler.
The preparation method of described oversheath 12 materials, comprise the following steps: take in polyurethane rubber, ethylene-chlorotrifluoro-ethylene copolymer, trihydroxy methyl propane trimethyl acrylate, antimony pentasulfide, atoleine, zinc stearate, the mill of dibutyl phthalate input, in roller temperature, be mixing 4-8min at 80-90 ℃ of temperature, then dancer rools temperature is to 55-65 ℃, add the mixing 8-14min of all the other raw materials, park 5-10h, discharging.
The results of property of the CABLE MATERIALS making after testing, is as following table:

Claims (3)

1. one kind transmits control cables, it is characterized in that: include leading body, control conductor and steel wire rope, described leading body extrusion moulding is in foamed plastic insulating barrier, in the outside of foamed plastic insulating barrier, be coated with successively the antitorque cylinder of silver-plated B alloy wire woven shield and proof copper-wire braided, by two, control conductor extrusion moulding and in foamed plastic insulating barrier and in outside, be coated with successively tension lapping layer and Si-Mg alloy silk woven shield formation control core, outside at described steel wire rope scribbles marine glue, many steel wire ropes and control core are distributed in to the outside of leading body and are coated with successively Tarpauling lapping layer, heat insulation layer of silica gel and oversheath.
2. transmission control cables according to claim 1, it is characterized in that: described jacket material is made by the raw material of following weight portion: polyurethane rubber 40-50, butadiene-styrene rubber 20-30, ethylene-chlorotrifluoro-ethylene copolymer 20-30, cumyl peroxide 2-3, trihydroxy methyl propane trimethyl acrylate 1.5-2.5, nano boron carbide 5-10, nano-silicon nitride 8-14, antimony pentasulfide 2-3, aluminium hydroxide 10-15, Firebrake ZB 5-10, zinc stearate 1-2, atoleine 3-6, blanc fixe 12-18, mica powder 6-12, dibutyl phthalate 10-15, antioxidant D NP 1-2, modified mineral filler 16-22,
The preparation method of described modification complex mineral filler is as follows: (1) in mass ratio 4-8:3-5:2-3:1 takes barite, olivine, attapulgite, illite and mixes, pulverize, cross 50-100 mesh sieve, then at 820-880 ℃ of temperature lower calcination 20-30min, continue to be warming up to 1050-1150 ℃, calcining 2-3h, shrend, dries; (2) get and be equivalent to 4 of absolute ethyl alcohol doubly of complex mineral filler weight 2-3,40-50%, the glyoxal ethyline of 4'-MDA epoxy resin, 2-4% mixes with the compounded mix that step (2) is processed, heating water bath is to 120-140 ℃, 500-1000rpm high-speed stirred 0.5-1h, filter, dry; (3) get and be equivalent to the ethylene propylene diene rubber of complex mineral filler weight 30-40% and carry out melt blending, the complex mineral filler that the pentaerythrite volution phosphoric acid phenol ester of the ethylene-methyl methacrylate methyl terpolymer of the Nomex of 15-25%, 5-10%, 5-10%, the vaseline of 3-5%, the Nanometer-sized Neodymium Oxide of 1-2% are processed with step (2) together drops into double screw extruder after mixing, then extruding pelletization, naturally cool to room temperature, be modification complex mineral filler.
3. transmission control cables according to claim 1, it is characterized in that: the preparation method of described jacket material, it is characterized in that comprising the following steps: take in polyurethane rubber, ethylene-chlorotrifluoro-ethylene copolymer, trihydroxy methyl propane trimethyl acrylate, antimony pentasulfide, atoleine, zinc stearate, the mill of dibutyl phthalate input, in roller temperature, be mixing 4-8min at 80-90 ℃ of temperature, then dancer rools temperature is to 55-65 ℃, add the mixing 8-14min of all the other raw materials, park 5-10h, discharging.
CN201410196519.1A 2014-05-09 2014-05-09 A kind of transmission controls cable Active CN104021849B (en)

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CN104021849B CN104021849B (en) 2016-06-22

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105575468A (en) * 2016-02-02 2016-05-11 安徽复兴电缆集团有限公司 Low-smoke halogen-free cable for computers
CN106128566A (en) * 2016-06-14 2016-11-16 广西网联电线电缆有限公司 A kind of control cable

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2003346571A (en) * 2002-05-29 2003-12-05 Oki Electric Cable Co Ltd Surge suppression type high speed metallic cable
JP2006139923A (en) * 2004-11-10 2006-06-01 Yazaki Corp Electromagnetic shielding cable
CN202013760U (en) * 2011-03-23 2011-10-19 江苏联通电缆有限公司 Special-purpose composite cable for security monitoring
CN203288298U (en) * 2013-05-20 2013-11-13 安徽华天电缆有限公司 Cable for AC/DC configuration circuit
CN203520997U (en) * 2013-09-17 2014-04-02 安徽金阳电器科技发展有限责任公司 Novel generator cable

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2003346571A (en) * 2002-05-29 2003-12-05 Oki Electric Cable Co Ltd Surge suppression type high speed metallic cable
JP2006139923A (en) * 2004-11-10 2006-06-01 Yazaki Corp Electromagnetic shielding cable
CN202013760U (en) * 2011-03-23 2011-10-19 江苏联通电缆有限公司 Special-purpose composite cable for security monitoring
CN203288298U (en) * 2013-05-20 2013-11-13 安徽华天电缆有限公司 Cable for AC/DC configuration circuit
CN203520997U (en) * 2013-09-17 2014-04-02 安徽金阳电器科技发展有限责任公司 Novel generator cable

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105575468A (en) * 2016-02-02 2016-05-11 安徽复兴电缆集团有限公司 Low-smoke halogen-free cable for computers
CN106128566A (en) * 2016-06-14 2016-11-16 广西网联电线电缆有限公司 A kind of control cable

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Denomination of invention: Transmission control cable

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