CN104015383B - High temperature valve seat bush production technology - Google Patents

High temperature valve seat bush production technology Download PDF

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Publication number
CN104015383B
CN104015383B CN201410256376.9A CN201410256376A CN104015383B CN 104015383 B CN104015383 B CN 104015383B CN 201410256376 A CN201410256376 A CN 201410256376A CN 104015383 B CN104015383 B CN 104015383B
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blank
wheel body
valve seat
high temperature
pedestal
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CN104015383A (en
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徐建华
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Deqing San Shengfusu Science And Technology Ltd
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Deqing San Shengfusu Science And Technology Ltd
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Abstract

The invention belongs to valve seat manufacturing technology field, especially relate to a kind of high temperature valve seat bush production technology.It solve the technical problems such as prior art is not reasonable.Comprise the steps: to get the raw materials ready, preforming, be molded, post-process.Compared with prior art, the advantage of this high temperature valve seat bush production technology is: 1, easy to process, saves material.2, process time is shorter, effectively raises production efficiency, adds enterprise production, can process more product within the identical time.3, machining accuracy is high, effectively reduces the generation of defective products.

Description

High temperature valve seat bush production technology
Technical field
The invention belongs to valve seat manufacturing technology field, especially relate to a kind of high-temperature valve seat pad Set production technology.
Background technology
Valve seat is detachable face component in valve, is used for supporting spool closed positions, and Constitute sealing pair.General valve-seat diameter is valve maximum flow diameter.Such as butterfly valve Valve seat material widely, all kinds of rubber, plastics, metal material all can be as valve seat Material, such as: EPDM, NBR, NR, PTFE, PEEK, PFA, SS315, STELLITE Etc..Valve seat bush is formed into one of valve seat critical piece, now with in technology, and valve seat Lining typically uses cylindrical shape raw material by lathe turning aftershaping, and this manufacture method is not Only cause that manufacturing cost is higher, it is relatively complicated to process, more waste social resources, no Meet the theory of energy-conserving and environment-protective.
Summary of the invention
It is an object of the invention to for the problems referred to above, it is provided that a kind of easy to process, save material The high temperature valve seat bush production technology of material.
For reaching above-mentioned purpose, present invention employs following technical proposal: this high temperature valve seat Lining production technology, it is characterised in that this technique comprises the steps:
A, get the raw materials ready: intercept one section of the materials in the tube being made of plastics, obtain cylindrically and two The blank that end flushes;
B, preforming: blank is heated by heater, by the blank after heating One end insert in forming gap, this forming gap be formed at be disposed adjacent first shaping Between wheel body and the second shaping wheel body, when the first shaping wheel body and the second shaping wheel body are reverse During rotation, what one end extruding formation of the blank being positioned at forming gap was turned up turns edge;Weight Multiple aforesaid operations, what the other end at blank was processed to form that another turns up turns edge;Obtain in The preforming blank of I shape;
C, shaping: preforming blank is enclosed within outside the bulge loop in the middle part of central cylinder, in advance Two of shaping blank fix spliced outer cylinder body between turning edge, so that preforming blank Middle part be clamped between bulge loop and spliced outer cylinder body, then divide at central cylinder two ends Not putting end ring, described end ring is pressed on the end face of spliced outer cylinder body by turning edge, and obtains Equipped with the mould assembly of preforming blank, then will be equipped with the shaping of preforming blank Die assembly is positioned in press and two end ring is applied pressure, so that preforming blank It is shaped into lining base;
D, post processing: remove end ring and central cylinder after press extrudes, then will be with The spliced outer cylinder body of lining base is put on perforating apparatus, just makes the perforated pins of perforating apparatus Through hole to spliced outer cylinder body sidepiece, then makes perforated pins pass through hole, thus at lining Set base sidepiece forms side opening;After all side opening completion of processing, remove spliced outer cylinder body, Then in each described side opening, insert stopple and determine hole, obtain high temperature valve seat bush.
In above-mentioned high temperature valve seat bush production technology, in described step A, will cut The inner and outer wall of the blank got carry out polishing processing respectively and polish processing after outside blank The roughness of wall is more than the roughness of inwall;Described blank is made up of polytetrafluoroethylene (PTFE); In above-mentioned steps D, after machining side opening outside described lining base outer wall is combined and is connected Lining.
In above-mentioned high temperature valve seat bush production technology, in described step B, right Turn edge during carrying out extrusion process, by blowing hot wind device to blank blowing hot-air;Described Blowing hot wind device is 70-90 DEG C to the temperature of blank heating.
In above-mentioned high temperature valve seat bush production technology, in described step B, described First shaping wheel body and second shaping wheel body be separately fixed on driving shaft and driven shaft, Described driving shaft and driven shaft are arranged on pedestal in parallel to each other, described driving shaft Upper connection has the drive mechanism that driving shaft can be driven to rotate, described driving shaft and driven shaft Between be provided with can make driving shaft drive driven shaft rotate transmission mechanism.
In above-mentioned high temperature valve seat bush production technology, described transmission mechanism includes solid The driving gear being scheduled on driving shaft and the driven gear being fixed on driven shaft, described Driving gear is meshed with driven gear.
In above-mentioned high temperature valve seat bush production technology, described drive mechanism includes solid The driving motor being scheduled in frame, described driving motor passes through coupling structure and driving shaft Being connected, described pedestal is fixed in frame;Described coupling structure includes being fixed on and drives The first ring flange on dynamic motor output shaft and the second flange being fixed on driving shaft one end Dish, the first described ring flange and the second ring flange are connected.
In above-mentioned high temperature valve seat bush production technology, described pedestal is provided with can be adjusted Spacing between whole driving shaft and driven shaft thus change between the size of described forming gap Gap governor motion;Described gap adjusting mechanism includes the mounting groove being arranged on pedestal, Being provided with adjustment seat in mounting groove and adjustment seat is slidably connected with mounting groove, described is driven Axle is located in adjustment seat and is provided with at least one bearing between driven shaft and adjustment seat, The regulation bolt being connected with base thread, described regulation spiral shell it is equipped with on described pedestal It is outer and be fixed with turning handle that one end of bolt is positioned at pedestal, the other end be positioned at pedestal and with regulation Seat is rotationally connected.
In above-mentioned high temperature valve seat bush production technology, described pedestal is provided with and is positioned at First shaping wheel body and the width adjusting mechanism that turns edge of the external side of the second briquetting roller;Described The width adjusting mechanism that turns edge includes being positioned at the first shaping wheel body and the second briquetting roller body is peripheral Baffle plate and the outer end that turns edge when the shaping that turns edge is to required width can contact with baffle plate, described Baffle plate moves axially along the first shaping wheel body and the second shaping wheel body with driving baffle plate Axially displaced structure be connected.
In above-mentioned high temperature valve seat bush production technology, described axially displaced structure bag Include the adjustment bolt being located on pedestal, described adjustment bolt respectively with driving shaft and from Moving axis be arranged in parallel, and described baffle plate is fixed on the one end adjusting bolt, adjusts bolt The other end is located on pedestal and adjusts threaded on bolt laying respectively at inside pedestal Adjusting nut with outside.
In above-mentioned high temperature valve seat bush production technology, described baffle plate is provided with one Arc groove, and arc groove and first is molded wheel body or the second briquetting roller body space coordinates;Or Baffle plate described in person is provided with two arc grooves, and one of them arc groove and first is molded Wheel body matched in clearance, another arc groove and the second briquetting roller body space coordinate.
Compared with prior art, the advantage of this high temperature valve seat bush production technology is: 1, Easy to process, save material.2, process time is shorter, effectively raises production efficiency, Add enterprise production, more product can be processed within the identical time.3, machining accuracy Height, effectively reduces the generation of defective products.
Accompanying drawing explanation
Fig. 1 is the machining state part isometric structural representation that the present invention provides.
Fig. 2 is the perspective view of the processing equipment that the present invention provides.
Fig. 3 is the processing equipment perspective view at another visual angle that the present invention provides.
Fig. 4 is compressor operation status architecture schematic diagram in step C that the present invention provides.
Fig. 5 is the structural representation of mould assembly in step C that the present invention provides.
Fig. 6 is the knot at another visual angle of mould assembly in step C that the present invention provides Structure schematic diagram.
Fig. 7 is the structural representation of the processed finished products that the present invention provides.
Fig. 8 is the blank structure schematic diagram that the present invention provides.
Fig. 9 is the structural representation of the punching state that the present invention provides.
In figure, blank 1, forming gap 1a, first shaping wheel body the 2, second briquetting roller Body 3, turn edge 11, central cylinder 4, bulge loop 41, spliced outer cylinder body 42, end ring 43, Mould assembly 4a, press 5, perforating apparatus 6, perforated pins 61, through hole 421, Side opening 12, blowing hot wind device 7, driving shaft 21, driven shaft 22, pedestal 8, drive mechanism 9, transmission mechanism 10, driving gear 101, driven gear 102, frame 13, driving electricity Machine the 91, first ring flange the 92, second ring flange 93, gap adjusting mechanism 81, installation Groove 811, adjustment seat 812, bearing 813, regulation bolt 814, turning handle 815, turn edge Width adjusting mechanism 82, baffle plate 821, adjustment bolt 83, adjusting nut 831, circular arc Groove 821a.
Detailed description of the invention
As shown in figs 1-9, this high temperature valve seat bush production technology comprises the steps:
A, get the raw materials ready: intercept one section of the materials in the tube being made of plastics, obtain cylindrically and two The blank 1 that end flushes;
B, preforming: blank 1 is heated by heater, by the base after heating One end of material 1 inserts in forming gap 1a, and this forming gap 1a is formed at and is disposed adjacent The first shaping wheel body 2 and the second shaping wheel body 3 between, when first is molded wheel body 2 He When second shaping wheel body 3 rotates backward, it is positioned at one end of the blank 1 of forming gap 1a Extruding formed turn up turn edge 11;Repeating aforesaid operations, the other end at blank 1 is processed Form that another turns up turns edge 11;Obtain the preforming blank 1 in I shape;
C, shaping: preforming blank 1 is enclosed within outside the bulge loop 41 in the middle part of central cylinder 4 Side, turns edge two of preforming blank 1 and fixes spliced outer cylinder body 42 between 11, So that the middle part of preforming blank 1 be clamped in bulge loop 41 and spliced outer cylinder body 42 it Between, then overlapping end ring 43 respectively at central cylinder 4 two ends, end ring 43 will turn edge 11 It is pressed on the end face of spliced outer cylinder body 42, obtains the mould equipped with preforming blank 1 Assembly 4a, the mould assembly 4a that then will be equipped with preforming blank 1 are positioned over pressure Machine 5 applies pressure to two end ring 43, so that preforming blank 1 is shaped into lining Base;
D, post processing: after press 5 extrudes, remove end ring 43 and central cylinder 4, so After the spliced outer cylinder body 42 with lining base is put on perforating apparatus 6, make perforation set The perforated pins 61 of standby 6 just through hole 421 to spliced outer cylinder body 42 sidepiece, then makes Perforated pins 61 is through through hole 421, thus forms side opening 12 at lining base sidepiece;All sides After the completion of processing of hole 12, remove spliced outer cylinder body 42, then in each side opening 12 Insert stopple and determine hole, obtain high temperature valve seat bush.
In above-mentioned steps A, the inner and outer wall of the blank 1 being truncated to is carried out respectively After polishing processing and polishing processing, the roughness of blank 1 outer wall is more than the roughness of inwall; Blank 1 is made up of polytetrafluoroethylene (PTFE);In above-mentioned steps D, machine side opening 12 After at the compound outer lining layer that is connected of described lining base outer wall.
In above-mentioned steps B, heater is 165-185 to the temperature that blank 1 heats Degree, wherein 180 degree the most applicable.
In above-mentioned steps B, to turn edge 11 carry out extrusion process during, by heat Hair-dryer 7 is to blank 1 blowing hot-air;The temperature that blank 1 is heated by blowing hot wind device 7 is 70-90℃。
In above-mentioned steps B, the first shaping wheel body 2 and the second shaping wheel body 3 are solid respectively Being scheduled on driving shaft 21 and driven shaft 22, driving shaft 21 and driven shaft 22 are parallel to each other Be arranged on pedestal 8, driving shaft 21 connects to be had driving shaft 21 can be driven to rotate Drive mechanism 9, is provided with between driving shaft 21 and driven shaft 22 and driving shaft 21 can be made to drive The transmission mechanism 10 that driven shaft 22 rotates.
Transmission mechanism 10 includes the driving gear 101 being fixed on driving shaft 21 and fixes Driven gear 102 on driven shaft 22, driving gear 101 and driven gear 102 phase Engagement;Drive mechanism 9 includes the driving motor 91 being fixed in frame 13, drives electricity Machine 91 is connected with driving shaft 21 by coupling structure, and pedestal 8 is fixed in frame 13; Coupling structure includes that the first ring flange 92 being fixed on driving motor 91 output shaft is with solid It is scheduled on second ring flange 93 of driving shaft 21 one end, the first ring flange 92 and the second flange Dish 93 is connected.
Pedestal 8 be provided with the spacing that can adjust between driving shaft 21 and driven shaft 22 thus Change the gap adjusting mechanism 81 of the size of described forming gap;Gap adjusting mechanism 81 Including the mounting groove 811 being arranged on pedestal 8, in mounting groove 811, it is provided with adjustment seat 812 and adjustment seat 812 be slidably connected with mounting groove 811, driven shaft 22 is located in regulation At least one bearing 813 it is provided with on seat 812 and between driven shaft 22 and adjustment seat 812, It is equipped with the regulation bolt 814 threadeded with pedestal 8 on pedestal 8, regulates bolt 814 To be positioned at pedestal 8 outer and be fixed with turning handle 815 in one end, the other end be positioned at pedestal 8 and It is rotationally connected with adjustment seat 812.
Pedestal 8 is provided with and is positioned at outside the first shaping wheel body 2 and the second shaping wheel body 3 Turn edge width adjusting mechanism 82;The width adjusting mechanism that turns edge 82 includes being positioned at the first shaping Wheel body 2 and second is molded the baffle plate 821 of wheel body 3 periphery and when the shaping that turns edge is to required width The outer end that turns edge when spending can contact with baffle plate 821, baffle plate 821 with can drive baffle plate 821 The axially displaced structure moved axially along the first shaping wheel body 2 and the second shaping wheel body 3 It is connected.
Axially displaced structure includes the adjustment bolt 83 being located on pedestal 8, adjusts bolt 83 be arranged in parallel with driving shaft 21 and driven shaft 22 respectively, and baffle plate 821 is fixed on adjustment One end of bolt 83, the other end adjusting bolt 83 is located on pedestal 8 and adjusts spiral shell Threaded on bolt 83 have the adjusting nut 831 laying respectively at pedestal 8 inner side and outer side; Baffle plate 821 is provided with an arc groove 821a, and arc groove 821a and the first briquetting roller Body 2 or the second shaping wheel body 3 matched in clearance;Or baffle plate 821 is provided with two circular arcs Groove 821a, and one of them arc groove 821a and first shaping wheel body 2 matched in clearance, Another arc groove 821a and second shaping wheel body 3 matched in clearance.
Specific embodiment described herein is only to present invention spirit theory for example Bright.Those skilled in the art can be to described specific embodiment Make various amendment or supplement or use similar mode to substitute, but without departing from The spirit of the present invention or surmount scope defined in appended claims.
Although the most more employing blank 1, forming gap 1a, the first shaping wheel body 2, the second shaping wheel body 3, turn edge 11, central cylinder 4, bulge loop 41, spliced urceolus Body 42, end ring 43, mould assembly 4a, press 5, perforating apparatus 6, perforated pins 61, through hole 421, side opening 12, blowing hot wind device 7, driving shaft 21, driven shaft 22, base Seat 8, drive mechanism 9, transmission mechanism 10, driving gear 101, driven gear 102, Frame 13, driving motor the 91, first ring flange the 92, second ring flange 93, gap are adjusted Joint mechanism 81, mounting groove 811, adjustment seat 812, bearing 813, regulation bolt 814, Turning handle 815, the width adjusting mechanism that turns edge 82, baffle plate 821, adjustment bolt 83, regulation The terms such as nut 831, arc groove 821a, but it is not precluded from using the possibility of other term Property.Use these terms to be only used to more easily to describe and explain the essence of the present invention; It is all contrary with spirit of the present invention for being construed as any additional restriction.

Claims (10)

1. a high temperature valve seat bush production technology, it is characterised in that under this technique includes State step:
A, get the raw materials ready: intercept one section of the materials in the tube being made of plastics, obtain cylindrically and two The blank (1) that end flushes;
B, preforming: blank (1) is heated by heater, will be after heating One end of blank (1) insert in forming gap (1a), this forming gap (1a) shape Between the first shaping wheel body (2) and the second shaping wheel body (3) that Cheng Yu is disposed adjacent, When the first shaping wheel body (2) and the second shaping wheel body (3) rotate backward, it is positioned at into One end extruding of the blank (1) in type gap (1a) forms turn edge (11) turned up; Repeating aforesaid operations, what the other end at blank (1) was processed to form that another turns up turns edge (11);Obtain the preforming blank (1) in I shape;
C, shaping: preforming blank (1) is enclosed within the bulge loop at central cylinder (4) middle part (41) outside, in two fixing splicings between (11) that turn edge of preforming blank (1) Formula outer cylinder body (42), so that the middle part of preforming blank (1) is clamped in bulge loop (41) And between spliced outer cylinder body (42), then put respectively at central cylinder (4) two ends End ring (43), described end ring (43) will turn edge (11) be pressed on spliced outer cylinder body (42) End face, obtain the mould assembly (4a) equipped with preforming blank (1), then The mould assembly (4a) that will be equipped with preforming blank (1) is positioned over press (5) In two end ring (43) are applied pressure, so that preforming blank (1) is shaped into lining Set base;
D, post processing: after press (5) extrudes, remove end ring (43) and central cylinder (4), then the spliced outer cylinder body (42) with lining base is put in perforating apparatus (6) On, make the perforated pins (61) of perforating apparatus (6) just to spliced outer cylinder body (42) side The through hole (421) in portion, then make perforated pins (61) through through hole (421), thus Lining base sidepiece forms side opening (12);After all side openings (12) completion of processing, remove and spell Connect formula outer cylinder body (42), then in each described side opening (12), insert stopple and determine hole, Obtain high temperature valve seat bush.
High temperature valve seat bush production technology the most according to claim 1, its feature exists In, in above-mentioned steps A, the inner and outer wall of the blank (1) being truncated to is entered respectively Row polishes the roughness of blank (1) outer wall after processing and polish processing and is more than the coarse of inwall Degree;Described blank (1) is made up of polytetrafluoroethylene (PTFE);In above-mentioned steps D, processing At the compound outer lining layer that is connected of described lining base outer wall after completing side opening (12).
High temperature valve seat bush production technology the most according to claim 1 and 2, it is special Levy and be, in above-mentioned steps B, during turn edge (11) are carried out extrusion process, By blowing hot wind device (7) to blank (1) blowing hot-air;Described blowing hot wind device (7) is right The temperature that blank (1) heats is 70-90 DEG C.
High temperature valve seat bush production technology the most according to claim 1 and 2, it is special Levy and be, in above-mentioned steps B, the first described shaping wheel body (2) and the second shaping Wheel body (3) is separately fixed on driving shaft (21) and driven shaft (22), described master Moving axis (21) and driven shaft (22) are arranged on pedestal (8) in parallel to each other, described The upper connection of driving shaft (21) have the drive mechanism (9) that driving shaft (21) can be driven to rotate, It is provided with between described driving shaft (21) and driven shaft (22) and driving shaft (21) can be made Drive the transmission mechanism (10) that driven shaft (22) rotates.
High temperature valve seat bush production technology the most according to claim 4, its feature exists In, described transmission mechanism (10) includes the driving tooth being fixed on driving shaft (21) Wheel (101) and the driven gear (102) being fixed on driven shaft (22), described master Moving gear (101) is meshed with driven gear (102).
High temperature valve seat bush production technology the most according to claim 4, its feature exists In, described drive mechanism (9) includes the driving motor (91) being fixed in frame (13), Described driving motor (91) is connected with driving shaft (21) by coupling structure, described Pedestal (8) be fixed in frame (13);Described coupling structure includes being fixed on and drives Move the first ring flange (92) on motor (91) output shaft and be fixed on driving shaft (21) Second ring flange (93) of one end, described the first ring flange (92) and the second ring flange (93) it is connected.
High temperature valve seat bush production technology the most according to claim 4, its feature exists In, described pedestal (8) is provided with and can adjust driving shaft (21) and driven shaft (22) Between spacing thus change the gap adjusting mechanism (81) of the size of described forming gap; Described gap adjusting mechanism (81) includes the mounting groove (811) being arranged on pedestal (8), Adjustment seat (812) and adjustment seat (812) and mounting groove it is provided with in mounting groove (811) (811) being slidably connected, described driven shaft (22) is located in adjustment seat (812) And between driven shaft (22) and adjustment seat (812), it is provided with at least one bearing (813), The regulation bolt (814) threadeded with pedestal (8) it is equipped with on described pedestal (8), One end of described regulation bolt (814) is positioned at pedestal (8) and outward and is fixed with turning handle (815), The other end is positioned at pedestal (8) and is rotationally connected with adjustment seat (812).
High temperature valve seat bush production technology the most according to claim 4, its feature exists In, described pedestal (8) is provided with and is positioned at the first shaping wheel body (2) and the second shaping The width adjusting mechanism that turns edge (82) in wheel body (3) outside;The described width adjustment that turns edge Mechanism (82) includes that being positioned at the first shaping wheel body (2) and second is molded wheel body (3) outward The baffle plate (821) enclosed and turn edge when the shaping that turns edge is to required width outer end energy and baffle plate (821) contact, described baffle plate (821) with baffle plate (821) can be driven along the The axially displaced structure that one shaping wheel body (2) and the second shaping wheel body (3) move axially It is connected.
High temperature valve seat bush production technology the most according to claim 8, its feature exists In, described axially displaced structure includes the adjustment bolt (83) being located on pedestal (8), Described adjustment bolt (83) is parallel with driving shaft (21) and driven shaft (22) respectively Arranging, described baffle plate (821) is fixed on the one end adjusting bolt (83), adjusts spiral shell The other end of bolt (83) is located in pedestal (8) and above and adjusts the upper screw thread of bolt (83) even It is connected to lay respectively at the adjusting nut (831) of pedestal (8) inner side and outer side.
High temperature valve seat bush production technology the most according to claim 8, its feature exists In, described baffle plate (821) is provided with an arc groove (821a), and arc groove (821a) With the first shaping wheel body (2) or the second shaping wheel body (3) matched in clearance;Or it is described Baffle plate (821) be provided with two arc grooves (821a), and one of them arc groove (821a) With the first shaping wheel body (2) matched in clearance, another arc groove (821a) becomes with second Type wheel body (3) matched in clearance.
CN201410256376.9A 2014-06-10 2014-06-10 High temperature valve seat bush production technology Active CN104015383B (en)

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CN104015383B true CN104015383B (en) 2016-08-24

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Publication number Priority date Publication date Assignee Title
CN112692089A (en) * 2020-12-28 2021-04-23 滁州沃博自动化科技有限公司 Valve seat of aluminum vehicle-mounted pendulum oil-free air compressor and manufacturing method thereof

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5431619A (en) * 1993-05-25 1995-07-11 Sonoco Products Company Process and apparatus for forming an outwardly curled lip on cylindrical container body
CN2312368Y (en) * 1997-10-13 1999-03-31 赵学古 Central line, single spherical surface and full polytetrafluoretylene lining buttlerfly valve
US20030224083A1 (en) * 2002-05-30 2003-12-04 Fa-Shi Tseng Molding device for molding an inner end portion of a paper pipe
CN201575180U (en) * 2009-12-29 2010-09-08 陈沛 Novel valve core

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5431619A (en) * 1993-05-25 1995-07-11 Sonoco Products Company Process and apparatus for forming an outwardly curled lip on cylindrical container body
CN2312368Y (en) * 1997-10-13 1999-03-31 赵学古 Central line, single spherical surface and full polytetrafluoretylene lining buttlerfly valve
US20030224083A1 (en) * 2002-05-30 2003-12-04 Fa-Shi Tseng Molding device for molding an inner end portion of a paper pipe
CN201575180U (en) * 2009-12-29 2010-09-08 陈沛 Novel valve core

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