A kind of improved shredder flow production line and special fixture thereof
Technical field
The present invention relates to shredder flow production line technical field, especially relate to a kind of improved shredder flow production line and special fixture thereof.
Background technology
In prior art, it is all to be carried out by hand by direct labor that the assembling of shredder and test are produced, cannot realize at present automated production, the production line of shredder is nemaline flow production line always, flow production line arranges a conveyer belt, and conveyer belt extends to terminal from the initiating terminal of flow production line, and direct labor is distributed in the both sides of production line, the length of flow production line is longer, takes up an area more.
In addition, the assembling of shredder is mainly the assembling of shredded paper head, in the assembling process of shredder, each assembly of shredder is to be distributed on each station of flow production line both sides, shredder in assembling is the conveyer belt that is freely placed on flow production line, along with conveyer belt together moves ahead, the direct labor of flow production line both sides assembles various accessories to the shredder on conveyer belt respectively, flow production line assembles at the different face of shredder at different station, in assembling process, the direct labor of different station need to mention from conveyer belt and mention shredder, be turned to again the face that this station will assemble and carry out device, shredder weighs very much, on conveyer belt, overturn shredder concerning direct labor, its labour intensity is very large, efficiency of assembling is lower.
Moreover; also need to place special neonychium at conveyer belt; shredder in assembling is placed on neonychium; the parts such as housing that prevent the shredder in assembling are scratched or damage in assembling process; neonychium needs often to change; the cost and the maintenance difficulties that increase flow production line, be therefore necessary to be improved.
Summary of the invention
For the deficiency of prior art existence, the object of this invention is to provide a kind of special fixture of shredder flow production line, it is simple in structure, for the assembling of shredder facilitates, reduces labour intensity, enhances productivity.
For the deficiency of prior art existence, the object of this invention is to provide a kind of special fixture of shredder flow production line, its floor space is little, rationally distributed, reduces direct labor, reduces direct labor's labour intensity simultaneously, enhances productivity.
To achieve these goals, the technical solution adopted in the present invention is:
A kind of special fixture of shredder flow production line, comprise the base for being fixed on shredder flow production line, floor installation have one can on base, carry out the upset of forward and reverse rotation and/or left and right and make respectively different fitting surfaces towards on or towards direct labor's jig main body, jig main body is provided with some positioning chambers for fixing shredder accessory, jig main body overturns with the forward and reverse rotation of shredder fitting or left and right in the time of forward and reverse rotation and/or left and right upset, one side of base is connected with one for jig main body being fixed on to the positioning and locking device of the position after rotation or upset.
Further in technical scheme, described jig main body comprises a base plate, side plate, the cover plate that can open and some demarcation strips, the lower end of side plate is fixed on the first side of base plate, the first side of cover plate is hinged, clamping or be overlapped in the upper end of side plate, after cover plate closing lid, base plate, side plate and cover plate connect into a shape approximation in the framework of C font or U font, each demarcation strip is individually fixed in base plate, and jig main body is separated into the positioning chamber that some shapes match with corresponding shredder accessory respectively by demarcation strip.
Further in technical scheme, described jig main body is separated out set of knives movement positioning chamber through demarcation strip, motor positioning chamber, transmission case positioning chamber and for the subordinate mechanism positioning chamber of CD disintegrating mechanism is installed, set of knives movement positioning chamber is near side plate, motor positioning chamber is adjacent with set of knives movement positioning chamber, subordinate mechanism positioning chamber is adjacent with motor positioning chamber, cover plate does not hide motor positioning chamber and subordinate mechanism positioning chamber, the upper surface of motor positioning chamber and subordinate mechanism positioning chamber opens wide, transmission case positioning chamber is distributed in an end or the both ends of jig main body, the end face of transmission case positioning chamber opens wide, one side or the middle part of demarcation strip offer the locating slot for avoiding or locate shredder accessory.
Further in technical scheme, the middle part of described base plate and cover plate offer respectively some for install shredder accessory, for shredder accessory protrude into jig main body outside or when screw is installed groove or through hole, base plate and side edge thereof offer respectively some for install shredder accessory, for shredder accessory protrude into jig main body outside or when screw is installed gap opened, gap opened extends to base plate and cover plate middle part the region of setting respectively.
Further, in technical scheme, the second side of described cover plate is fixed with a upper locking piece, and the second side of base plate is fixed with lock dog, and after cover plate bonnet, upper locking piece is resisted against lower lock dog and lock onto lower lock dog; Cover plate is fixed with some locating dowels towards the one side of base plate, and after cover plate closing lid, locating dowel is resisted against or is inserted in the shredder accessory of opposite position.
Further, in technical scheme, the base plate of described jig main body is articulated in base, and the both sides of base are respectively arranged with an installing plate, between two installing plates, are fixed with some fixed axis; Fixing or be articulated with rotating shaft between two installing plates, rotating shaft is through near the center of gravity or center of gravity of jig main body, and base plate is articulated in or is fixed on rotating shaft; Between two installing plates, be fixed with a locating shaft, locating shaft middle part is fixed with one for jig main body being positioned to the registration roller of erectility or level, be rotated in the forward from level at jig main body or counter-rotate erectility base plate be resisted against registration roller.
Further in technical scheme, described positioning and locking device comprises one handle and a mortise lock device, handle is fixed on mortise lock device, mortise lock device is provided with an inserting column towards a side of jig main body, the side plate of jig main body offers some locating holes, when respectively along both forward and reverse directions rotary handle, the inserting column of handle drives mortise lock device advances or retreats along the axis direction of rotating shaft, and the inserting column of mortise lock device is inserted in the locating hole of side plate and locks jig main body.
Further in technical scheme, the outside of the installing plate of described base the first side is fixed with a mount pad, mount pad is fixed with an installation shaft, and mortise lock device is articulated in installation shaft, is provided with for driving mortise lock device to keep spring or the torsion spring of lock-out state between mortise lock device and mount pad; The outside of the installing plate of base the second side is fixed with one for the interim supporting plate of placing shredder accessory, and supporting plate extends the length of setting along the direction perpendicular to installing plate.
Further in technical scheme, on described base, be provided with a rollover pedestal that base laterally overturns relatively, rollover pedestal pivot joint or be articulated with base, rollover pedestal pivot joint or be hinged with can be relative to the forward and reverse jig main body rotating of base, the direction of rotation of jig main body is perpendicular to the direction of rotation of the pedestal of turning on one's side.
A kind of improved shredder flow production line, comprise the first section production line for carrying out assembling work in early stage, for carrying out the described special fixture that is used in shredder flow production line of one of the second section production line of post-processed operation and claim 1 to 9, the first section production line is an end to end sealing chain type circular pipeline, the first section production line is provided with the first conveyer belt, the first conveyer belt is fixed with some special fixtures by the spacing distance of setting, the distribution shape of the first section production line is similar to circle, brachmorphy or ellipse, the outside of the first section production line carries track that some stations are set along it, the second section production line is nemaline production line always, and the first end of the second section production line is adjacent to the wherein central region of a side of the first section production line, and the combined shaped of the first section production line and the second section production line is for being similar to T font.
Adopt after said structure, the advantage that compared to the prior art the present invention had is: the special fixture of shredder flow production line of the present invention is simple in structure, for the assembling of shredder facilitates, it has not only reduced direct labor's labour intensity, also enhances productivity.
A kind of shredder flow production line floor space of the present invention is little, rationally distributed, for production and administration provides more convenience, reduces direct labor, reduces direct labor's labour intensity simultaneously, enhances productivity.
Brief description of the drawings
Below in conjunction with drawings and Examples, the present invention is further described.
Fig. 1 is the structural representation of the special fixture of the embodiment of the present invention one.
Fig. 2 is the structural representation at another visual angle of special fixture of the embodiment of the present invention one.
Fig. 3 is the structural representation after the cover plate of the special fixture of the embodiment of the present invention one is opened.
Fig. 4 is the structural representation after the special fixture 90-degree rotation in Fig. 3.
Fig. 5 be the embodiment of the present invention one special fixture insert the structural representation after set of knives movement.
Fig. 6 assembles the structural representation after shredder accessory on the special fixture of the embodiment of the present invention one.
Fig. 7 is the structural representation of the shredder flow production line of the embodiment of the present invention two.
In figure:
1, base
11, installing plate
12, fixed axis
13, rotating shaft
14, locating shaft
15, registration roller
16, mount pad
17, supporting plate
2, jig main body
21, base plate
211, lower lock dog
22, side plate
23, cover plate
231, upper locking piece
24, demarcation strip
25, positioning chamber
26, groove
27, gap opened
28, locating dowel
3, handle
4, mortise lock device
5, the first section production line
6, the second section production line
7, special fixture
8, station.
Detailed description of the invention
The following stated is only preferred embodiment of the present invention, does not therefore limit protection scope of the present invention.
Embodiment mono-
A kind of special fixture of shredder flow production line, see shown in Fig. 1 to Fig. 6, comprise the base 1 for being fixed on shredder flow production line, base 1 is provided with a jig main body 2, jig main body 2 can be on base 1 relative to direct labor carry out forward and reverse rotation and make respectively different fitting surfaces towards on or towards direct labor's, certainly, also can make jig main body 2 left and right upsets, or jig main body 2 can forward and reverse rotation and left and right upset.Jig main body 2 is provided with some positioning chambers 25 for fixing shredder accessory, and jig main body 2 overturns with the forward and reverse rotation of shredder fitting or left and right in the time of forward and reverse rotation and/or left and right upset.
Jig main body 2 comprises a base plate 21, side plate 22, one cover plate that can open 23 and some demarcation strips 24, the lower end of side plate 22 is fixed on the first side of base plate 21, the first side of cover plate 23 is hinged, clamping or be overlapped in the upper end of side plate 22, base plate 21 after cover plate 23 closing lids, side plate 22 and cover plate 23 connect into a shape approximation in the framework of C font or U font, each demarcation strip 24 is individually fixed in base plate 21, jig main body 2 is separated into the positioning chamber 25 that some shapes match with corresponding shredder accessory respectively by demarcation strip 24, each positioning chamber 25 is according to the position relationship design between the accessory shape of shredder and each accessory, each accessory of shredder can insert and be fixed in the positioning chamber 25 of each correspondence, and can fit together smoothly between each accessory.
Concrete, jig main body 2 is separated out set of knives movement positioning chamber through demarcation strip 24, motor positioning chamber, transmission case positioning chamber and for the subordinate mechanism positioning chamber of CD disintegrating mechanism is installed, set of knives movement positioning chamber is near side plate 22, motor positioning chamber is adjacent with set of knives movement positioning chamber, subordinate mechanism positioning chamber is adjacent with motor positioning chamber, cover plate 23 does not hide motor positioning chamber and subordinate mechanism positioning chamber, the upper surface of motor positioning chamber and subordinate mechanism positioning chamber opens wide, transmission case positioning chamber is distributed in an end or the both ends of jig main body 2, the end face of transmission case positioning chamber opens wide, one side or the middle part of demarcation strip 24 offer locating slot, for avoiding or locate shredder accessory.
The middle part of base plate 21 and cover plate 23 offers respectively some grooves 26 or through hole, be used for installing shredder accessory, when protruding into jig main body 2 outsides or supply screw is installed for shredder accessory, base plate 21 and cover plate 23 edges offer respectively some gap opened 27, be used for installing shredder accessory, when protruding into jig main body 2 outsides or supply screw is installed for shredder accessory, gap opened 27 extends to base plate 21 and cover plate 23 middle parts the region of setting respectively, convenient directly directly insert corresponding shredder accessory to each positioning chamber is several from outside, also facilitate direct labor that screw and screwdriver are extend into screw installing hole corresponding on shredder accessory, for assembling work facilitates.
The second side of cover plate 23 is fixed with a upper locking piece 231, and the second side of base plate 21 is fixed with lock dog 211, and after cover plate 23 bonnets, upper locking piece 231 is resisted against lower lock dog 211 and lock onto lower lock dog 211; Cover plate 23 is fixed with some locating dowels 28 towards the one side of base plate 21, and after cover plate 23 closing lids, locating dowel 28 is resisted against or is inserted in the shredder accessory of opposite position.Cover plate 23 can be fixed by upper locking piece 231, the below of cover plate 23 is corresponding to set of knives movement positioning chamber, in set of knives movement positioning chamber, put into set of knives movement, set of knives movement is the accessory of volume maximum, also be the accessory of weight maximum, it is also the basis of all assembling works of shredder, by cover plate 23, set of knives movement is fixed in jig main body 2, conveniently other accessory is assemblied in to set of knives movement, in the time of rolling clamp main body 2, also can make set of knives movement and be assemblied in the fitting rotation on set of knives movement, it is lighter that assembling work becomes, simply, convenient and quick.
The base plate 21 of jig main body 2 is articulated in base 1, and the both sides of base 1 are respectively arranged with between 11, two installing plates 11 of an installing plate and are fixed with some fixed axis 12; Fixing or be articulated with rotating shaft 13 between two installing plates 11, rotating shaft 13 is through near the center of gravity or center of gravity of jig main body 2, and base plate 21 is articulated in or is fixed on rotating shaft 13; Jig main body 2 can be rotated in the forward 180 degree and reverse rotation 180 degree.
Between two installing plates 11, be fixed with a locating shaft 14, locating shaft 14 middle parts are fixed with a registration roller 15, for jig main body 2 is positioned to erectility or level, be rotated in the forward from level at jig main body 2 or counter-rotate erectility base plate 21 be resisted against registration roller 15.Rotate to after erectility at jig main body 2, the base plate 21 of jig main body 2 is resisted against registration roller 15, and make jig main body 2 be positioned at erectility, make the end face that is fixed on the shredder in jig main body 2 towards upper, facilitate direct labor to assemble at the end face of shredder, for example erection transmission case.
One side of base 1 is connected with a positioning and locking device, for jig main body 2 being fixed on to the position after rotation or upset.Positioning and locking device comprises one handle 3 and a lock device 4, handle 3 is fixed on lock device 4, lock device 4 is provided with an inserting column towards a side of jig main body 2, the side plate 22 of jig main body 2 offers some locating holes, when respectively along both forward and reverse directions rotary handle 3, handle 3 drives the inserting column of lock device 4 advance or retreat along the axis direction of rotating shaft 13, and the inserting column of lock device 4 is inserted in the locating hole of side plate 22 and locks jig main body 2.The outside of the installing plate 11 of base 1 first side is fixed with a mount pad 16, and mount pad 16 is fixed with an installation shaft, and lock device 4 is articulated in installation shaft, is provided with for driving lock device 4 to keep spring or the torsion spring of lock-out state between lock device 4 and mount pad 16.
The outside of the installing plate 11 of base 1 second side is fixed with one for the interim supporting plate 17 of placing shredder accessory, supporting plate 17 extends the length of setting along the direction perpendicular to installing plate 11, can place by supporting plate 17 accessory that some will be assembled, supporting plate 17 also can be used as an one-shot job platform and uses, and it is also to facilitate for assembling work.
The present invention can also further increase by a rollover pedestal, increase the function that it switches fitting surface, for example, on base 1, be provided with a rollover pedestal, rollover pedestal relatively base 1 laterally turns over and turn 90 degrees, rollover seat can be only to flip to one side 90 degree, can be also to turn over and to turn 90 degrees respectively to both sides respectively.Rollover pedestal pivot joint or be articulated with base 1, rollover pedestal pivot joint or be hinged with jig main body 2, jig main body 2 can rotate relative to base 1 is forward and reverse, and jig main body 2 can be rotated in the forward 180 degree and reverse rotation 180 degree, and the direction of rotation of jig main body 2 is perpendicular to the direction of rotation of rollover pedestal.
Embodiment bis-
A kind of improved shredder flow production line, see shown in Fig. 1 to Fig. 7, comprise the first section production line 5 for carrying out assembling work in early stage, for carrying out the special fixture that is used in shredder flow production line 7 described in the second section production line 6 and the embodiment mono-of post-processed operation, the first section production line 5 is an end to end sealing chain type circular pipeline, the first section production line 5 is provided with the first conveyer belt, the first conveyer belt is fixed with some special fixtures 7 by the spacing distance of setting, the distribution shape of the first section production line 5 is similar to circle, brachmorphy or ellipse, the outside of the first section production line 5 carries track that some stations 8 are set along it, the second section production line 6 is nemaline production line always, and the first end of the second section production line 6 is adjacent to the wherein central region of a side of the first section production line 5, and the combined shaped of the first section production line 5 and the second section production line 6 is for being similar to T font.
The present invention has changed traditional shredder flow production line, make it into T peace shape by rectilinear form, and the first section production line 5 is circulating production line, the total length of shredder flowing water shortens to below 1/3rd of prior art, the space that the first section production line 5 laterally takies is also very little, below the half that the overall floor space of production line is prior art.
Shredder flow production line is divided into two sections by the present invention, the function of the first section production line 5 is assembling work, the post-processed operations such as major function inspection, test and the packaging of the second section production line 6, it is more reasonable that its operation station 8 is installed, for production and administration provides more convenience.
Shredder flow production line of the present invention coordinates the special fixture 7 described in embodiment mono-, direct labor is in the process of assembling shredder, needn't move shredder, significantly reduce direct labor's labour intensity, compared with prior art, in the situation that producing the same output of same shredder, shredder flow production line of the present invention can reduce by 1/3rd direct labors to half, enhances productivity simultaneously.
Above content is only preferred embodiment of the present invention, for those of ordinary skill in the art, according to thought of the present invention, all will change in specific embodiments and applications, and this description should not be construed as limitation of the present invention.