CN104015010A - Method for manufacturing middle frames of mobile phones - Google Patents
Method for manufacturing middle frames of mobile phones Download PDFInfo
- Publication number
- CN104015010A CN104015010A CN201410265835.XA CN201410265835A CN104015010A CN 104015010 A CN104015010 A CN 104015010A CN 201410265835 A CN201410265835 A CN 201410265835A CN 104015010 A CN104015010 A CN 104015010A
- Authority
- CN
- China
- Prior art keywords
- mobile phone
- extrusion
- phone center
- preparation
- alloy material
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P15/00—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C18/00—Alloys based on zinc
- C22C18/04—Alloys based on zinc with aluminium as the next major constituent
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C21/00—Alloys based on aluminium
- C22C21/02—Alloys based on aluminium with silicon as the next major constituent
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Extrusion Of Metal (AREA)
Abstract
The invention relates to the technical field of mobile phones, in particular to a method for manufacturing middle frames of mobile phones. The method includes the steps of profile extruding, CNC and post processing, and middle frames of mobile phones are obtained. The process is simple, a large amount of materials, manpower and machine tool cost are saved as well, raw material consumption is reduced by more than 70 percent, production efficiency is improved by more than 60 percent, and machining cost is lowered by more than 60 percent.
Description
Technical field
The present invention relates to mobile phone technique field, particularly relate to a kind of preparation method of mobile phone metal center.
Background technology
The metal shell using on mobile phone not only has exquisite outward appearance, and has the advantages such as feel exquisiteness, wear-resisting, shatter-resistant, anticorrosive, discarded easy reclaiming utilization, thereby liking of consumer extremely.Wherein, center is as the important part of mobile phone, and its smooth in appearance, inside structure are comparatively complicated.The common practice of mobile phone center is at present: 1, the sheet materials such as monoblock aluminium alloy, stainless steel are cut, bore milling machine-shaping through CNC, this kind of way raw materials consumption is maximum, CNC processing capacity, and working (machining) efficiency is low, and cost is high; But technology is relatively simple, it is the topmost form processing of metal current mobile phone center.2, the sheet material processes such as thinner aluminium alloy, immortal steel are forged, reach required processing dimension, reduce CNC processing capacity, to reduce manufacturing cost.But this form processing processing procedure is long, specification requirement is high, industry only has minority enterprise to manufacture.Above-mentioned two kinds of production technologies all can form at the mid portion of mobile phone center large-area waste part, and then excise mid portion by CNC; Both there is the problems such as complex process, inefficiency.3, by die casting under the alloy high-temp molten conditions such as aluminium alloy, stainless steel, then be processed into center through CNC; At the bottom of this kind of process costs, easily batch production, but the product external surfaces density of producing is inadequate, does not reach the appearance requirement of beautiful exquisiteness, by industry, is not adopted at present.
Summary of the invention
In order to address the above problem, the object of the invention is to, provide a kind of technique simple, the preparation method of the mobile phone center that efficiency is very high.
The present invention is achieved through the following technical solutions:
A kind of preparation method of mobile phone center, first mobile phone center alloy material used is made to the extrusion section bar of strip hollow by extrusion modling operation, then adopt CNC lathe that the extrusion section bar of described strip hollow is cut according to thickness requirement, finally the object cutting down is carried out to post processing and obtain described mobile phone center.Wherein, the extrusion section bar of described hollow inner side is directly squeezed into target product desired structure.The extrusion section bar of described hollow makes target product desired structure by alloy material being heated to carry out extrusion modling operation under soft condition.
Preferably, in described extrusion modling operation, extrusion temperature is 530~750 ℃.
Preferably, in described extrusion modling operation, extrusion speed is 1~3m/min.
Preferably, in described extrusion modling operation, extrusion molding gained workpiece carries out strong wind cooling Quenching Treatment again.
Preferably, in described extrusion modling operation, before extrusion molding first by alloy soaking and carry out quick cooling processing.
Preferably, in described alloy material, the mass percent of each composition is: Cu0.5~4.0%, Si10.0~12.0%, Mg0.02~0.3%, Zn≤0.1%, Fe≤1.3%, Mn≤0.5%, Ni≤0.5%, Sn≤0.35%, Al3.0~11.5%.
The performance requirement of described alloy material: shear strength 193~296Mpa, 395~700 ℃ of fusion temperatures.
The performance requirement of described alloy material: tensile strength 247~410Mpa, percentage elongation 5~25%.
The present invention first makes the extrusion section bar of strip hollow by mobile phone center alloy material used by extrusion modling operation, then the extrusion section bar of described strip hollow is cut with CNC lathe, finally the object cutting down is carried out to post processing and obtains described mobile phone center.From existing to excise mid portion by CNC different, the present invention inner side directly extrusion modling becomes target product desired structure, and then by CNC lathe, described list structure is evenly cut and can obtain mobile phone center product by desired thickness.This manufacturing process is simple, and efficiency is very high, saved a large amount of materials, manpower, lathe expense, and production efficiency promotes greatly simultaneously, and raw material consume and reduce more than 70%, and improving productivity is more than 60%, and decrease machining cost is more than 60%.Wherein, in order to reach the quality standard of final products, reach more succinct smooth technique simultaneously, reduce scrappage cost-saving, coordinate production method of the present invention, the constituent content of alloy and physico-chemical property also have certain requirement.
Accompanying drawing explanation
Fig. 1 is the schematic perspective view of strip extrusion section bar of the present invention.
Fig. 2 is that the present invention processes the mobile phone center cutting down from described extrusion section bar by CNC.
concrete embodiment
Below in conjunction with Fig. 1, Fig. 2, the present invention is described in further detail, to help those skilled in the art, understands the present invention.
Embodiment 1
A kind of preparation method of mobile phone center, first by mobile phone center alloy material used, by ripe extrusion process, make the extrusion section bar 10 of the required strip hollow of target product, on the madial wall of described extrusion section bar 10 hollows, be formed with some members 11, it shown in figure, is only schematic diagram, described member 11 carries out change in design by product demand, and described extrusion process refers to the mode moulding that described alloy material is heated to softness and passes through extruding under non-molten condition; Then the extrusion section bar of described strip hollow is cut and obtained the certain plates of thickness 20 by CNC lathe, its thickness is roughly 2-8mm; Finally the plates that cut down 10 are carried out to post processing and obtain described mobile phone center.Wherein in alloy material, require the mass percent of each composition to be: Cu1.5~3.5%, Si10.5~12.0%, Mg≤0.3%, Zn≤0.1%, Fe≤1.3%, Mn≤0.5%, Ni≤0.5%, Sn≤0.30%, Al surplus.The performance requirement of alloy material: tensile strength 296Mpa, yield strength 186Mpa, percentage elongation 2%, shear strength 196Mpa, the coefficient of expansion 21.0 (10
-6degree
-1), 625 ℃ of fusion temperatures.
Embodiment 2
A kind of preparation method of mobile phone center, (this operation must be through first mobile phone center alloy material used to be heated and carried out quick cooling processing, through experimental verification, first add after cooling processing, quality is better), then in extrusion temperature, it is 530 ℃, extrusion speed is the extrusion section bar structure of the required strip hollow of 1m/min extrusion modling target product, then extrusion molding gained workpiece is carried out to strong wind cooling Quenching Treatment, finally by the extrusion section bar of described strip hollow with CNC lathe cut, post processing obtains described mobile phone center.Wherein in alloy material, require the mass percent of each composition to be: Cu3.0~4.5%, Si10.5~12.0%, Mg≤0.1%, Zn≤0.1%, Fe≤1.3%, Mn≤0.5%, Ni≤0.5%, Sn≤0.35%, Al surplus.The performance requirement of alloy material: tensile strength 330Mpa, yield strength 165Mpa, percentage elongation 2.5%, shear strength 200Mpa, the coefficient of expansion 20.7 (10
-6degree
-1), 675 ℃ of fusion temperatures.
Embodiment 3
A kind of preparation method of mobile phone center, (this operation must be through first mobile phone center alloy material used to be heated and carried out quick cooling processing, through experimental verification, first add after cooling processing, quality is better), then in extrusion temperature, it is 750 ℃, extrusion speed is the extrusion section bar structure of the required strip hollow of 3m/min extrusion modling target product, then extrusion molding gained workpiece is carried out to strong wind cooling Quenching Treatment, finally by the extrusion section bar of described strip hollow with CNC lathe cut, post processing obtains described mobile phone center.Wherein in alloy material, require the mass percent of each composition to be: Cu0.5~1.2%, Mg0.02~0.03%, Zn surplus, Fe≤0.06%, Sn≤0.002%, Al10.8~11.5%.The performance requirement of alloy material: tensile strength 404Mpa, yield strength 320Mpa, percentage elongation 5%, shear strength 296Mpa, the coefficient of expansion 24.1 (10
-6degree
-1), 460~490 ℃ of fusion temperatures.
Embodiment 4
A kind of preparation method of mobile phone center, (this operation must be through first mobile phone center alloy material used to be heated and carried out quick cooling processing, through experimental verification, first add after cooling processing, quality is better), then in extrusion temperature, it is 600 ℃, extrusion speed is the extrusion section bar structure of the required strip hollow of 2m/min extrusion modling target product, then extrusion molding gained workpiece is carried out to strong wind cooling Quenching Treatment, finally by the extrusion section bar of described strip hollow with CNC lathe cut, post processing obtains described mobile phone center.Wherein in alloy material, require the mass percent of each composition to be: Cu0.75~1.25%, Mg0.03~0.06%, Zn surplus, Fe≤0.75%, Sn≤0.001%, Al3.9~4.3%.The performance requirement of alloy material: tensile strength 292~335Mpa, percentage elongation 9~14%, shear strength 273Mpa, the coefficient of expansion 27 (10
-6degree
-1), 395~425 ℃ of fusion temperatures.
Embodiment 5
A kind of preparation method of mobile phone center, (this operation must be through first mobile phone center alloy material used to be heated and carried out quick cooling processing, through experimental verification, first add after cooling processing, quality is better), then in extrusion temperature, it is 700 ℃, extrusion speed is the extrusion section bar structure of the required strip hollow of 2m/min extrusion modling target product, then extrusion molding gained workpiece is carried out to strong wind cooling Quenching Treatment, finally by the extrusion section bar of described strip hollow with CNC lathe cut, post processing obtains described mobile phone center.Wherein in alloy material, require the mass percent of each composition to be: Mg≤0.03%, Zn surplus, Al3.9~4.3%.The performance requirement of alloy material: tensile strength 247~286Mpa, percentage elongation 15~25%, shear strength 216Mpa, the coefficient of expansion 27 (10
-6degree
-1), 395~425 ℃ of fusion temperatures.
Claims (10)
1. the preparation method of a mobile phone center, it is characterized in that, first mobile phone center alloy material used is made to the extrusion section bar of strip hollow, then adopt CNC lathe that the extrusion section bar of described strip hollow is cut according to thickness requirement, finally the object cutting down is carried out to post processing and obtain described mobile phone center.
2. the preparation method of mobile phone center described in claim 1, is characterized in that, the extrusion section bar inner side of described hollow is directly squeezed into target product desired structure.
3. the preparation method of mobile phone center described in claim 1, is characterized in that, the extrusion section bar of described hollow makes target product desired structure by alloy material being heated to carry out extrusion modling operation under soft condition.
4. the preparation method of mobile phone center described in claim 3, is characterized in that, in described extrusion modling operation, extrusion temperature is 530~750 ℃.
5. the preparation method of mobile phone center described in claim 3, is characterized in that, in described extrusion modling operation, extrusion speed is 1~3m/min.
6. the preparation method of mobile phone center described in claim 3, is characterized in that, in described extrusion modling operation, extrusion molding gained workpiece carries out strong wind cooling Quenching Treatment.
7. the preparation method of mobile phone center described in claim 3, is characterized in that, in described extrusion modling operation, first alloy material is heated and carry out quick cooling processing before extrusion molding.
8. the preparation method of mobile phone center described in claim 3, it is characterized in that, in described alloy material, the mass percent of each composition is: Cu0.5~4.0%, Si10.0~12.0%, Mg0.02~0.3%, Zn≤0.1%, Fe≤1.3%, Mn≤0.5%, Ni≤0.5%, Sn≤0.35%, Al3.0~11.5%.
9. the preparation method of mobile phone center described in claim 6, is characterized in that, the performance requirement of described alloy material: shear strength 193~296Mpa, 395~700 ℃ of fusion temperatures.
10. the preparation method of mobile phone center described in claim 7, is characterized in that, the performance requirement of described alloy material: tensile strength 247~410Mpa, percentage elongation 5~25%.
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CN201410265835.XA CN104015010A (en) | 2014-06-13 | 2014-06-13 | Method for manufacturing middle frames of mobile phones |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104476108A (en) * | 2014-09-24 | 2015-04-01 | 天津三星通信技术研究有限公司 | Method and device for producing electronic product shell |
CN104551562A (en) * | 2014-12-16 | 2015-04-29 | 广东欧珀移动通信有限公司 | Processing method of metal middle frame mobile phone shell structure |
CN104836946A (en) * | 2015-04-21 | 2015-08-12 | 昆山先捷精密电子有限公司 | Mobile phone camera frame and manufacturing method thereof |
CN105162910A (en) * | 2015-08-17 | 2015-12-16 | 广东长盈精密技术有限公司 | Mobile phone middle frame and machining method thereof |
Citations (5)
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WO2012162909A1 (en) * | 2011-05-30 | 2012-12-06 | Li Shu Chung | Mobile phone shell and its processing method |
CN103231002A (en) * | 2013-04-19 | 2013-08-07 | 亚超特工业有限公司 | Forging mould and molding method of metal casing applied to electronic device |
CN103286522A (en) * | 2012-02-28 | 2013-09-11 | 比亚迪股份有限公司 | Preparation method of aluminum alloy casing of electronic product |
CN103691761A (en) * | 2013-12-20 | 2014-04-02 | 河北宏润重工股份有限公司 | Method for preparing large-diameter seamless tubular product by squeezing equipment |
CN103801904A (en) * | 2012-11-08 | 2014-05-21 | 宏碁股份有限公司 | Method for manufacturing frame of electronic device |
-
2014
- 2014-06-13 CN CN201410265835.XA patent/CN104015010A/en active Pending
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2012162909A1 (en) * | 2011-05-30 | 2012-12-06 | Li Shu Chung | Mobile phone shell and its processing method |
CN103286522A (en) * | 2012-02-28 | 2013-09-11 | 比亚迪股份有限公司 | Preparation method of aluminum alloy casing of electronic product |
CN103801904A (en) * | 2012-11-08 | 2014-05-21 | 宏碁股份有限公司 | Method for manufacturing frame of electronic device |
CN103231002A (en) * | 2013-04-19 | 2013-08-07 | 亚超特工业有限公司 | Forging mould and molding method of metal casing applied to electronic device |
CN103691761A (en) * | 2013-12-20 | 2014-04-02 | 河北宏润重工股份有限公司 | Method for preparing large-diameter seamless tubular product by squeezing equipment |
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104476108A (en) * | 2014-09-24 | 2015-04-01 | 天津三星通信技术研究有限公司 | Method and device for producing electronic product shell |
CN104551562A (en) * | 2014-12-16 | 2015-04-29 | 广东欧珀移动通信有限公司 | Processing method of metal middle frame mobile phone shell structure |
CN104836946A (en) * | 2015-04-21 | 2015-08-12 | 昆山先捷精密电子有限公司 | Mobile phone camera frame and manufacturing method thereof |
CN104836946B (en) * | 2015-04-21 | 2019-05-03 | 昆山先捷精密电子有限公司 | Mobile phone camera frame and its manufacturing method |
CN105162910A (en) * | 2015-08-17 | 2015-12-16 | 广东长盈精密技术有限公司 | Mobile phone middle frame and machining method thereof |
CN105162910B (en) * | 2015-08-17 | 2016-09-14 | 广东长盈精密技术有限公司 | Mobile phone center and processing method thereof |
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Application publication date: 20140903 |