CN104015000A - Method for machining air compressor crankcase - Google Patents

Method for machining air compressor crankcase Download PDF

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Publication number
CN104015000A
CN104015000A CN201410259811.3A CN201410259811A CN104015000A CN 104015000 A CN104015000 A CN 104015000A CN 201410259811 A CN201410259811 A CN 201410259811A CN 104015000 A CN104015000 A CN 104015000A
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China
Prior art keywords
check
press
machine
design drawing
tapping
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Granted
Application number
CN201410259811.3A
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Chinese (zh)
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CN104015000B (en
Inventor
黄智钢
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shunda Mould Technology Co., Ltd
Original Assignee
Shunda Mould Factory Jingjiang City
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Priority to CN201410259811.3A priority Critical patent/CN104015000B/en
Publication of CN104015000A publication Critical patent/CN104015000A/en
Application granted granted Critical
Publication of CN104015000B publication Critical patent/CN104015000B/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P15/00Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B39/00Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
    • F04B39/12Casings; Cylinders; Cylinder heads; Fluid connections
    • F04B39/128Crankcases

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Compressor (AREA)

Abstract

A method for machining an air compressor crankcase comprises the following machining steps of (1) casting a blank, (2) lathing an inner hole A, an end face thereof and an outer circle, (3) milling the end face, (4) drilling a threaded hole bottom hole, (5) tapping a threaded hole and (6) checking the crankcase according to a drawing and delivering the crankcase to a storehouse. The method improves product part quality, prolongs the service life of equipment, and lowers production cost. The method is used for producing air compressor accessories.

Description

The processing method of air compressor crankcase
Technical field
The invention belongs to air compressor machine accessory field, specially refer to the processing method of air compressor crankcase.
Background technology
At present, crankcase is one of vitals of air compressor machine, and the dimensional tolerance precision of crankcase, form and position tolerance precision and surface treatment are to having a great impact in interchangeability, assembly performance and service life.The crankcase easy fracture that existing processing method is produced, seriously jeopardizes use safety, and Hui Gei enterprise and society bring very large loss, and processed complex, production cost are higher.The fracture of crankcase has become problem demanding prompt solution in industry.
Summary of the invention
The object of this invention is to provide a kind of energy easy to process, improve the quality of products and service life, the processing method of the crankcase reducing production costs.
The present invention is achieved in that the processing method of air compressor crankcase, it is characterized in that: comprise following procedure of processing:
1), rough-cast;
2), on lathe, with special fixture, press from both sides positive crankcase shell square toes, selecting the speed of mainshaft is 1000 revs/min, car: endoporus A and end face, cylindrical and corresponding circular arc and chamfering, each dimensioned is to design drawing requirement, with go-no go gauge, depth gauge rule and height gauge check;
3), on milling machine, with special fixture, press from both sides positive crankcase shell, selecting the speed of mainshaft is 1000 revs/min, milling: end face, and in process, control end, in the face of the depth of parallelism of endoporus A, is machined to design drawing requirement, with appliance special for detecting, checks;
4), on drilling machine, with fixture, press from both sides positive crankcase shell, auger shell pit A bottom outlet, checks with slide measure;
5), on tapping machine, tapping thread mill drilling A, each dimensioned is to design drawing requirement, with slide measure, screw gauge check;
6), on drilling machine, with fixture, press from both sides positive crankcase shell, auger shell pit C bottom outlet, checks with slide measure;
7), on tapping machine, tapping thread mill drilling C, each dimensioned is to design drawing requirement, with slide measure, screw gauge check;
8), on drilling machine, with fixture, press from both sides positive crankcase shell, auger shell pit B bottom outlet, checks with slide measure;
9), on tapping machine, tapping thread mill drilling B, is machined to design drawing requirement, with screw gauge, checks;
10), on tapping machine, tapping thread mill drilling D, is machined to design drawing requirement, with screw gauge, checks;
11), press drawing check warehouse-in.
The invention enables crankcase easy to process, improved product quality and service life, reduced production cost.
Accompanying drawing explanation
Fig. 1 is the front view in crankcase structure schematic diagram in the present invention.
Fig. 2 is the top view in crankcase structure schematic diagram in the present invention.
Fig. 3 is the rearview in crankcase structure schematic diagram in the present invention.
Fig. 4 is the A-A profile of Fig. 1.
In figure: 1, cylindrical; 2, screwed hole A; 3, screwed hole B; 4, screwed hole C; 5, screwed hole D; 6, end face; 7, endoporus A and end face.
The specific embodiment
Below in conjunction with accompanying drawing, the present invention is further illustrated:
1), rough-cast with reference to accompanying drawing, the processing method of air compressor crankcase, is characterized in that: comprise following procedure of processing:; 2), on lathe, with special fixture, press from both sides positive crankcase shell square toes, selecting the speed of mainshaft is 1000 revs/min, car: endoporus A and end face 7, cylindrical 1 and corresponding circular arc and chamfering, each dimensioned is to design drawing requirement, with go-no go gauge, depth gauge rule and height gauge check; 3), on milling machine, with special fixture, press from both sides positive crankcase shell, selecting the speed of mainshaft is 1000 revs/min, milling: end face 6, in process, control the depth of parallelism of 6 couples of endoporus A of end face, and be machined to design drawing requirement, with appliance special for detecting, check; 4), on drilling machine, with fixture, press from both sides positive crankcase shell, auger shell pit A2 bottom outlet, checks with slide measure; 5), on tapping machine, tapping thread mill drilling A2, each dimensioned is to design drawing requirement, with slide measure, screw gauge check; 6), on drilling machine, with fixture, press from both sides positive crankcase shell, auger shell pit C4 bottom outlet, checks with slide measure; 7), on tapping machine, tapping thread mill drilling C4, each dimensioned is to design drawing requirement, with slide measure, screw gauge check; 8), on drilling machine, with fixture, press from both sides positive crankcase shell, auger shell pit B3 bottom outlet, checks with slide measure; 9), on tapping machine, tapping thread mill drilling B3, is machined to design drawing requirement, with screw gauge, checks; 10), on tapping machine, tapping thread mill drilling D5, is machined to design drawing requirement, with screw gauge, checks; 11), press drawing check warehouse-in.

Claims (1)

1. the processing method of air compressor crankcase, is characterized in that: comprise following procedure of processing:
1), rough-cast;
2), on lathe, with special fixture, press from both sides positive crankcase shell square toes, selecting the speed of mainshaft is 1000 revs/min, car: endoporus A and end face (7), cylindrical (1) and corresponding circular arc and chamfering, each dimensioned is to design drawing requirement, with go-no go gauge, depth gauge rule and height gauge check;
3), on milling machine, with special fixture, press from both sides positive crankcase shell, selecting the speed of mainshaft is 1000 revs/min, milling: end face (6), in process, control the depth of parallelism of end face (6) to endoporus A, and be machined to design drawing requirement, with appliance special for detecting, check;
4), on drilling machine, with fixture, press from both sides positive crankcase shell, auger shell pit A(2) bottom outlet, with slide measure, check;
5), on tapping machine, tapping thread mill drilling A(2), each dimensioned is to design drawing requirement, with slide measure, screw gauge check;
6), on drilling machine, with fixture, press from both sides positive crankcase shell, auger shell pit C(4) bottom outlet, with slide measure, check;
7), on tapping machine, tapping thread mill drilling C(4), each dimensioned is to design drawing requirement, with slide measure, screw gauge check;
8), on drilling machine, with fixture, press from both sides positive crankcase shell, auger shell pit B(3) bottom outlet, with slide measure, check;
9), on tapping machine, tapping thread mill drilling B(3), be machined to design drawing requirement, with screw gauge, check;
10), on tapping machine, tapping thread mill drilling D(5), be machined to design drawing requirement, with screw gauge, check;
11), press drawing check warehouse-in.
CN201410259811.3A 2014-06-12 2014-06-12 The processing method of air compressor crankcase Active CN104015000B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201410259811.3A CN104015000B (en) 2014-06-12 2014-06-12 The processing method of air compressor crankcase

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201410259811.3A CN104015000B (en) 2014-06-12 2014-06-12 The processing method of air compressor crankcase

Publications (2)

Publication Number Publication Date
CN104015000A true CN104015000A (en) 2014-09-03
CN104015000B CN104015000B (en) 2016-04-20

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104439958A (en) * 2014-11-19 2015-03-25 江苏恒义汽配制造有限公司 Automobile cylinder cover machining method
CN110666466A (en) * 2019-11-18 2020-01-10 杭州锴铭机械制造有限公司 High-precision machining process of crankcase

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6247910B1 (en) * 1998-09-09 2001-06-19 Sanden Corporation Scroll type compressor which requires no flange portions or holes for solely positioning purposes
CN101941138A (en) * 2010-08-31 2011-01-12 重庆美心米勒曲轴股份有限公司 Crankshaft processing technology of vertical shaft general gasoline engine
CN102059504A (en) * 2010-10-29 2011-05-18 鞠小平 Method for processing differential case with end face teeth
CN102990286A (en) * 2011-09-16 2013-03-27 鞠小平 Method for processing final drive housing assembly for brake
CN103433711A (en) * 2013-09-10 2013-12-11 遵义市节庆机电有限责任公司 Processing process of shell

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6247910B1 (en) * 1998-09-09 2001-06-19 Sanden Corporation Scroll type compressor which requires no flange portions or holes for solely positioning purposes
CN101941138A (en) * 2010-08-31 2011-01-12 重庆美心米勒曲轴股份有限公司 Crankshaft processing technology of vertical shaft general gasoline engine
CN102059504A (en) * 2010-10-29 2011-05-18 鞠小平 Method for processing differential case with end face teeth
CN102990286A (en) * 2011-09-16 2013-03-27 鞠小平 Method for processing final drive housing assembly for brake
CN103433711A (en) * 2013-09-10 2013-12-11 遵义市节庆机电有限责任公司 Processing process of shell

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
何东野等: "发动机曲轴箱轴承座裂解加工新工艺", 《新技术新工艺》 *

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104439958A (en) * 2014-11-19 2015-03-25 江苏恒义汽配制造有限公司 Automobile cylinder cover machining method
CN110666466A (en) * 2019-11-18 2020-01-10 杭州锴铭机械制造有限公司 High-precision machining process of crankcase

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SE01 Entry into force of request for substantive examination
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TR01 Transfer of patent right

Effective date of registration: 20160421

Address after: 214500 Jingjiang City, Jiangsu Province Economic Development Zone, New Century Avenue, No. 1

Patentee after: Jingjiang super precision light alloy forming technology Co., Ltd.

Address before: A number of New Century Avenue Xingang Industrial Park Jingjiang city 214500 Jiangsu city of Taizhou Province

Patentee before: Shunda mould factory, Jingjiang City

TR01 Transfer of patent right
TR01 Transfer of patent right

Effective date of registration: 20200103

Address after: No. 188, Xingang Avenue, Jingjiang City, Taizhou City, Jiangsu Province

Patentee after: Shunda Mould Technology Co., Ltd

Address before: 214500 Jingjiang City, Jiangsu Province Economic Development Zone, New Century Avenue, No. 1

Patentee before: Jingjiang super precision light alloy forming technology Co., Ltd.