The processing method of air compressor crankcase
Technical field
The invention belongs to air compressor machine accessory field, specially refer to the processing method of air compressor crankcase.
Background technology
At present, crankcase is one of vitals of air compressor machine, and the dimensional tolerance precision of crankcase, form and position tolerance precision and surface treatment are to having a great impact in interchangeability, assembly performance and service life.The crankcase easy fracture that existing processing method is produced, seriously jeopardizes use safety, and Hui Gei enterprise and society bring very large loss, and processed complex, production cost are higher.The fracture of crankcase has become problem demanding prompt solution in industry.
Summary of the invention
The object of this invention is to provide a kind of energy easy to process, improve the quality of products and service life, the processing method of the crankcase reducing production costs.
The present invention is achieved in that the processing method of air compressor crankcase, it is characterized in that: comprise following procedure of processing:
1), rough-cast;
2), on lathe, with special fixture, press from both sides positive crankcase shell square toes, selecting the speed of mainshaft is 1000 revs/min, car: endoporus A and end face, cylindrical and corresponding circular arc and chamfering, each dimensioned is to design drawing requirement, with go-no go gauge, depth gauge rule and height gauge check;
3), on milling machine, with special fixture, press from both sides positive crankcase shell, selecting the speed of mainshaft is 1000 revs/min, milling: end face, and in process, control end, in the face of the depth of parallelism of endoporus A, is machined to design drawing requirement, with appliance special for detecting, checks;
4), on drilling machine, with fixture, press from both sides positive crankcase shell, auger shell pit A bottom outlet, checks with slide measure;
5), on tapping machine, tapping thread mill drilling A, each dimensioned is to design drawing requirement, with slide measure, screw gauge check;
6), on drilling machine, with fixture, press from both sides positive crankcase shell, auger shell pit C bottom outlet, checks with slide measure;
7), on tapping machine, tapping thread mill drilling C, each dimensioned is to design drawing requirement, with slide measure, screw gauge check;
8), on drilling machine, with fixture, press from both sides positive crankcase shell, auger shell pit B bottom outlet, checks with slide measure;
9), on tapping machine, tapping thread mill drilling B, is machined to design drawing requirement, with screw gauge, checks;
10), on tapping machine, tapping thread mill drilling D, is machined to design drawing requirement, with screw gauge, checks;
11), press drawing check warehouse-in.
The invention enables crankcase easy to process, improved product quality and service life, reduced production cost.
Accompanying drawing explanation
Fig. 1 is the front view in crankcase structure schematic diagram in the present invention.
Fig. 2 is the top view in crankcase structure schematic diagram in the present invention.
Fig. 3 is the rearview in crankcase structure schematic diagram in the present invention.
Fig. 4 is the A-A profile of Fig. 1.
In figure: 1, cylindrical; 2, screwed hole A; 3, screwed hole B; 4, screwed hole C; 5, screwed hole D; 6, end face; 7, endoporus A and end face.
The specific embodiment
Below in conjunction with accompanying drawing, the present invention is further illustrated:
1), rough-cast with reference to accompanying drawing, the processing method of air compressor crankcase, is characterized in that: comprise following procedure of processing:; 2), on lathe, with special fixture, press from both sides positive crankcase shell square toes, selecting the speed of mainshaft is 1000 revs/min, car: endoporus A and end face 7, cylindrical 1 and corresponding circular arc and chamfering, each dimensioned is to design drawing requirement, with go-no go gauge, depth gauge rule and height gauge check; 3), on milling machine, with special fixture, press from both sides positive crankcase shell, selecting the speed of mainshaft is 1000 revs/min, milling: end face 6, in process, control the depth of parallelism of 6 couples of endoporus A of end face, and be machined to design drawing requirement, with appliance special for detecting, check; 4), on drilling machine, with fixture, press from both sides positive crankcase shell, auger shell pit A2 bottom outlet, checks with slide measure; 5), on tapping machine, tapping thread mill drilling A2, each dimensioned is to design drawing requirement, with slide measure, screw gauge check; 6), on drilling machine, with fixture, press from both sides positive crankcase shell, auger shell pit C4 bottom outlet, checks with slide measure; 7), on tapping machine, tapping thread mill drilling C4, each dimensioned is to design drawing requirement, with slide measure, screw gauge check; 8), on drilling machine, with fixture, press from both sides positive crankcase shell, auger shell pit B3 bottom outlet, checks with slide measure; 9), on tapping machine, tapping thread mill drilling B3, is machined to design drawing requirement, with screw gauge, checks; 10), on tapping machine, tapping thread mill drilling D5, is machined to design drawing requirement, with screw gauge, checks; 11), press drawing check warehouse-in.