CN104014949A - High-toughness alloy system heat-resistant steel electrode - Google Patents

High-toughness alloy system heat-resistant steel electrode Download PDF

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Publication number
CN104014949A
CN104014949A CN201410236776.3A CN201410236776A CN104014949A CN 104014949 A CN104014949 A CN 104014949A CN 201410236776 A CN201410236776 A CN 201410236776A CN 104014949 A CN104014949 A CN 104014949A
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China
Prior art keywords
resistant steel
alloy system
slag
good
coating
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CN201410236776.3A
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Inventor
亢天佑
王青云
聂建航
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LUOYANG SHUANGRUI SPECIAL ALLOY MATERIAL Co Ltd
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LUOYANG SHUANGRUI SPECIAL ALLOY MATERIAL Co Ltd
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Priority to CN201410236776.3A priority Critical patent/CN104014949A/en
Publication of CN104014949A publication Critical patent/CN104014949A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K35/00Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
    • B23K35/22Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by the composition or nature of the material
    • B23K35/36Selection of non-metallic compositions, e.g. coatings, fluxes; Selection of soldering or welding materials, conjoint with selection of non-metallic compositions, both selections being of interest
    • B23K35/365Selection of non-metallic compositions of coating materials either alone or conjoint with selection of soldering or welding materials

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Nonmetallic Welding Materials (AREA)

Abstract

The invention provides a high-toughness alloy system heat-resistant steel electrode. An H08E wire rod serves as a core wire, wherein the content of S and the content of P in the H08E wire rod are low; then, a CaO-CaF1-SiO2-ZrO2-MgO novel alkaline slag system is adopted, and transition is conducted on alloying elements in a coating mode, wherein a 1Cr-0.5Mo-V alloy system serves as weld metal. The high-toughness alloy system heat-resistant steel electrode has the advantages that a good all-position welding property is achieved, arc combustion is stable in the welding process, the spreadability is high, the fusion property is good, splashing is less, weld shaping is compact and attractive in appearance, and slag can be easily separated. The high-toughness alloy system heat-resistant steel electrode has the advantages of being good in production process performance and good in surface quality, allowing eccentricity to be easily controlled, being high in finished product rate, and the like; meanwhile, a coating obtained through the reasonable matching has high moisture resistance and bending resistance; deposited metal is pure, and the diffusible hydrogen content is low.

Description

A kind of high-ductility alloy series heat-resistant steel welding rod
[technical field]
The present invention relates to a kind of high-ductility alloy series heat-resistant steel welding rod, be specifically related to a kind of high tenacity 1Cr-0.5Mo-V alloy system heat resisting steel welding rod.
[background technology]
Known, 12Cr1MoV steel plate is widely used in high pressure, superpressure boiler, overheated pipeline and the main steam line of the 580 DEG C of following work in the fields such as petrochemical industry, Coal Chemical Industry, nuclear power, steam turbine cylinder and thermoelectricity, because such steel plate environment for use is harsher, the welding material matching with it is had relatively high expectations, and in engineering, arc welding generally adopts E5515-1CMV(R317) welding rod welds.This class welding rod of selling on market now is generally being deposited the lower and unsettled problem of ballistic work, has brought larger hidden danger to the safe operation of bearing device.Up to now, the patent relevant to heat resisting steel welding rod few both at home and abroad, the patent that applicant retrieves is as follows:
Chinese patent: publication number is: CN 103264234A, this patent discloses a kind of heat resisting steel welding rod with low-temperature impact toughness, the welding rod of its proposition is mainly used in the welding of 12Cr2Mo1R steel plate, and the composition of its deposited metal and mechanical property all can not meet the requirement of 12Cr1MoV Plate Welding;
Chinese patent: publication number: CN 103008917A, this patent discloses the novel jessop welding rod of a kind of ultra supercritical, and the welding rod of its proposition is mainly used in the welding of jessop T/P92, can not be applied to the welding of 12Cr1MoV steel plate;
Chinese patent: publication number: CN 101342650A, this patent discloses a kind of heat resisting steel welding rod and using method that can resistance to annealing normalized treatment, the welding rod of its proposition is mainly used in the welding of 1.25Cr-0.5Mo steel plate, can not meet equally the welding of 12Cr1MoV steel plate;
Chinese patent: publication number: CN 103240542A, this patent discloses a kind of ultralow-hydrogen low high tenacity low-carbon (LC) and has added tungsten heat resisting steel welding rod, although the welding rod of its proposition can be for the welding of 12Cr1MoV steel plate, but in its deposited metal, contain 0.15~0.6% tungsten, and do not meet the regulation of standard (GB/T 5118-2012) to E5515-1CMV welding rod.In E5515-1CMV welding rod deposited metal, contain a certain amount of tungsten and can bring following problem: (1) tungsten is as important strategy metal, expensive, has improved material cost; (2), about tungsten is also immature to the research of 12Cr1MoV steel weld seam reliability, in engineering application, may there is certain risk.
In sum, the related heat resisting steel welding rod of above-mentioned patent or the welding for special steel plate, or its deposited metal composition not within standard prescribed limit and cost higher, larger with application of the present invention or technology path difference.
[summary of the invention]
For overcoming the deficiency existing in background technology, the invention provides a kind of high-ductility alloy series heat-resistant steel welding rod, the present invention is by selecting H08E wire rod that S, P content are low as core wire, then adopt CaO-CaF2-SiO2-ZrO2-MgO novel alkaline slag system, by coating mode transition alloy elements, weld metal is 1Cr-0.5Mo-V alloy system, the present invention has good all-position welding, in welding process, arc burning is steady, spreadability and fusion character are better, the advantages such as splash less, appearance of weld is careful attractive in appearance, and de-slag is easy.
For realizing goal of the invention as above, the present invention adopts technical scheme as described below:
A kind of high-ductility alloy series heat-resistant steel welding rod, comprises core wire and coating, and described core wire is H08E wire rod, on the outer edge surface of described core wire, is provided with coating, and the composition of described coating comprises following composition by weight percentage:
Waterglass 17~23%;
Marble 28~40%;
Fluorite 10~19%;
Zircon sand 3~8%;
Silicon powder 1~3%;
Fused magnesite 2~4%;
Ferrotianium 1~3%;
Mid-carbon fe-mn 3~6%;
Atomization ferrosilicon 3~7%;
Dehydration mica 2~4%;
Soda ash 0.5~1.5%;
Rare earth silicon and magnesium ferroalloy 0.2~1%;
Crome metal 2.5~3%;
Metal molybdenum 1~1.5%;
Vanadium iron 0.6~1.2%.
Described high-ductility alloy series heat-resistant steel welding rod, described waterglass is pure sodium silicate.
Adopt technical scheme as above, the present invention has superiority as described below:
A kind of high-ductility alloy series heat-resistant steel welding rod of the present invention, the present invention, by selecting H08E wire rod that S, P content are low as core wire, then arranges coating on the outer edge surface of H08E wire rod, in the composition of described coating:
Waterglass: Main Function is bonding powder.In the time that addition is greater than 23%, the packing of coating and intensity variation, and silicone content in weld metal is higher; In the time that addition is less than 16%, extrusion difficulty, coating rough surface, bias is larger.
Marble: Main Function is slag making, gas making, improves slag basicity, stabilising arc, desulfurization, increases slag surface tension and interfacial tension, easily causes short slag, facilitates all-position welding.In the time that addition is less than 28%, gas making deficiency, and slag fluidity is strong, and insufficient to molten pool metal protection, the mechanical property of deposited metal is worsened; In the time that addition is greater than 40%, coating fusing point is high, and welding rod burn-off rate is slower, and the viscosity of slag increases, and easily produces pore in weld seam.
Fluorite: Main Function is slag making, dehydrogenation, and can adjust fusing point and the viscosity of slag, and increasing the mobility of slag, activation molten bath, improves the removability of slag.In the time that addition is greater than 19%, the mobility of slag is excessively strong, and the protective effect of Resistance of Weld Metal weakens, and causes electric arc shakiness, de-slag difficulty; In the time that addition is less than 10%, the diffusible hydrogen of weld metal significantly increases, and increases the tendency that produces white point.
Zircon sand: Main Function is slag making, and can improve the removability of slag.
Silicon powder: Main Function is refinement molten drop, adjusts the activity of viscosity and the increase slag of slag, and can improve the extrusion performance of welding rod.In the time that addition is greater than 3%, slag viscosity increases, the increase of splashing; In the time that addition is less than 1%, the activity variation of slag, speed of welding is slack-off.
Fused magnesite: Main Function is slag making, the basicity of adjusting slag, has certain desulfurization.
Ferrotianium: Main Function is deoxidation, and can weaken the diffusion of N to metal inside, can improve plasticity and the toughness of weld metal simultaneously.
Mid-carbon fe-mn: Main Function is deoxidation, desulfurization, and to a certain amount of Mn of transition in weld metal.In the time that addition is greater than 6%, the Mn content in weld metal is higher, and the basicity of slag is excessive simultaneously, mobility variation, and appearance of weld is bad, de-slag difficulty; When addition is lower than 3% time, in welding process desulfurization insufficient, in weld metal, Mn content is on the low side, toughness is poor.
Atomization ferrosilicon: Main Function is deoxidation, and energy heat release, accelerate welding rod fusing, simultaneously can be to a certain amount of Si of transition in weld metal.In the time that addition is greater than 7%, the chemical reaction fierceness in molten bath, the increase of splashing, in weld metal, Si content is higher, and toughness is poor; When addition is lower than 3% time, weld seam deoxidation is insufficient, and welding rod burn-off rate is slower, and slag fluidity is poor.
Dehydration mica: Main Function is to improve extrusion, and energy stable arc, refinement molten drop, the gas permeability of increase coating, avoids coating cracking.In the time that addition is greater than 4%, the increase of splashing, de-slag difficulty; Welding rod extrusion variation in the time that addition is less than 2%, rough surface;
Soda ash: increase the slip of coating, be conducive to the control of welding-rod eccentricity, and there is the effect of certain stabilising arc and refinement molten drop.In the time that addition is greater than 2%, the easy moisture absorption of welding rod; Addition is lower than 0.5% time, not obvious to improving the effect of extrusion.
Rare earth magnesium ferrosilicon alloy: mainly improve mechanical property.
Crome metal and metal molybdenum: Main Function is transition alloy elements.
Vanadium iron: be the ferroalloy of vanadium and iron composition, mainly make alloy addition.
Feature of the present invention is:
(1), production technology function admirable, surface quality is good, eccentric easy to control, yield rate is high.
(2), there is good all-position welding, in welding process, arc burning is steady, spreadability and fusion character are better, splash less, appearance of weld is careful attractive in appearance, de-slag is easy.
(3) coating has good moisture resistivity, resistance to bend(ing); Deposited metal is pure, and diffusible hydrogen is low.
(4), deposited metal after (730 ± 15 DEG C) × 2h heat treatment, toughness splendid (20 DEG C of Charpy-V impact power averages are more than 285J), intensity coordinates better with 12Cr1MoV steel plate.
[detailed description of the invention]
Can explain in more detail the present invention by the following examples, the present invention is not limited to the following examples;
A kind of high-ductility alloy series heat-resistant steel welding rod of the present invention, comprises core wire and coating, and described core wire is H08E wire rod, on the outer edge surface of described core wire, is provided with coating, and the composition of described coating comprises following composition by weight percentage:
Waterglass 17~23%; Marble 28~40%;
Fluorite 10~19%; Zircon sand 3~8%;
Silicon powder 1~3%; Fused magnesite 2~4%;
Ferrotianium 1~3%; Mid-carbon fe-mn 3~6%;
Atomization ferrosilicon 3~7%; Dehydration mica 2~4%;
Soda ash 0.5~1.5%; Rare earth silicon and magnesium ferroalloy 0.2~1%;
Crome metal 2.5~3%; Metal molybdenum 1~1.5%;
Vanadium iron 0.6~1.2%.
Wherein said waterglass is pure sodium silicate.
In coating of the present invention, the composition range of each component sees the following form:
The chemical composition requirement of main raw material(s)
Raw material title Granularity (order) Chemical composition (wt.%)
H08E core wire - C≤0.01,Mn 0.35~0.55,Si≤0.03,S≤0.005,P≤0.005
Waterglass - Na 2O≥8.2,SiO 2≥26.0,S≤0. 01,P≤0.01
Marble 60 CaCO 3≥98.0,S≤0.01,P≤0.006
Fluorite 60 CaF 2≥95.0,SiO 2≤1.0,S≤0.01,P≤0.008
Zircon sand 60 ZrO 2 58~69.9,SiO 2 30~37,S≤0.02,P≤0.01
Silicon powder 200 SiO 2≥97.0,S≤0.01,P≤0.01
Fused magnesite 60 MgO≥99.0,S≤0.01,P≤0.01
Ferrotianium 40 Ti 25~35,C≤0.15,S≤0.03,P≤0.03,Al≤8.0,Si≤4.5
Mid-carbon fe-mn 40 C≤0.40,Mn 80.0~87.0,S≤0.020,P≤0.01
Atomization ferrosilicon 100 Si 43.0~47.0,C≤0.020,S≤0.010,P≤0.01
Dehydration mica 60 SiO 2? 48~56,Al 2O 3 20~35,K 2O+Na 2O 7~11,S≤0.02,P≤0.01
Soda ash 40 Na 2CO 3≥98.0
Rare earth silicon and magnesium ferroalloy 40 RE 17.0~20.0,Mg7.0~10.0,Mn≤4.0,Si≤42.0,Ca≤3.0,Ti≤2.0
Crome metal 40 Cr≥99.0,C≤0.020,S≤0.015,P≤0.007
Metal molybdenum 100 Mo≥99.0,Si≤0.003,S≤0.010,P≤0.005
Vanadium iron 40 V≥40.0,C≤0.75,Si<2.0,S≤0.06,P≤0. 01
Specific embodiments of the invention are as shown in the table:
Embodiment composition proportion (wt.%)
Numbering Embodiment 1 Embodiment 2 Embodiment 3
Marble 33% 36% 39%
Fluorite 18% 16% 14%
Zircon sand 4% 5% 6%
Silicon powder 2% 1% 1%
Fused magnesite 3% 3% 3%
Mid-carbon fe-mn 3% 4% 5%
Atomization ferrosilicon 6% 5% 4%
Ferrotianium 1% 1.5% 2%
Crome metal 2.5% 3% 3%
Metal molybdenum 1.5% 1.5% 1.5%
Vanadium iron 0.9% 1% 1.1%
Dehydration mica 4% 3% 2%
Soda ash 0.5% 1% 1%
Rare earth silicon and magnesium ferroalloy 0.6% 0.5% 0.4%
Waterglass 20% 18.5% 17%
In the present invention, deposited metal composition is as shown in the table:
Embodiment deposited metal composition (wt.%)
? C Mn Si S P Cr Mo V
Required value 0.05-0.12 ≤0.90 ≤0.60 ≤0.035 ≤0.035 0.8-1.5 0.40-0.65 0.10-0.35
Embodiment 1 0.07 0.61 0.42 0.003 0.007 1.0 0.50 0.12
Embodiment 2 0.07 0.67 0.37 0.005 0.008 1.1 0.52 0.15
Embodiment 3 0.08 0.72 0.33 0.005 0.007 1.1 0.56 0.19
The Performance Ratio of three kinds of embodiment of the present invention is more as shown in the table:
Embodiment deposited metal mechanical property (730 DEG C × 2h heat treatment)
? R p0.2 (MPa) R m (MPa) A(%) A kv? J (20℃)
Required value ≥460 ≥550 ≥15 -
Embodiment 1 506 608 26.7 299
Embodiment 2 521 635 26.0 299
Embodiment 3 542 663 25.2 286
In sum, welding rod welding procedure proposed by the invention is good, and weld metal composition and mechanical property meet the requirement of GB/T5118-2012 E5515-1CMV and NB/T47018.2-2011 standard.
Part not in the detailed description of the invention is prior art.
The embodiment selecting in this article for open object of the present invention, currently thinks suitablely, still, will be appreciated that, the present invention is intended to comprise that all belong to all changes and the improvement of the embodiment in this design and invention scope.

Claims (2)

1. a high-ductility alloy series heat-resistant steel welding rod, comprises core wire and coating, it is characterized in that: described core wire is H08E wire rod, on the outer edge surface of described core wire, is provided with coating, and the composition of described coating comprises following composition by weight percentage:
Waterglass 17~23%;
Marble 28~40%;
Fluorite 10~19%;
Zircon sand 3~8%;
Silicon powder 1~3%;
Fused magnesite 2~4%;
Ferrotianium 1~3%;
Mid-carbon fe-mn 3~6%;
Atomization ferrosilicon 3~7%;
Dehydration mica 2~4%;
Soda ash 0.5~1.5%;
Rare earth silicon and magnesium ferroalloy 0.2~1%;
Crome metal 2.5~3%;
Metal molybdenum 1~1.5%;
Vanadium iron 0.6~1.2%.
2. high-ductility alloy series heat-resistant steel welding rod according to claim 1, is characterized in that: described waterglass is pure sodium silicate.
CN201410236776.3A 2014-05-30 2014-05-30 High-toughness alloy system heat-resistant steel electrode Pending CN104014949A (en)

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Cited By (5)

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Publication number Priority date Publication date Assignee Title
CN105562957A (en) * 2014-10-15 2016-05-11 海宁瑞奥金属科技有限公司 Ultra-high-strength and ultra-low-hydrogen electrode and weld metal
CN108311809A (en) * 2017-12-22 2018-07-24 洛阳双瑞特种合金材料有限公司 A kind of electrode coating, the welding rod with low-crackle sensitive and its preparation and application
CN109175777A (en) * 2018-10-23 2019-01-11 郑州大学 A kind of mating flux-cored wire of 550MPa grade low-temp steel
CN112935619A (en) * 2020-12-01 2021-06-11 四川大西洋焊接材料股份有限公司 Matched welding rod for welding martensitic steel serving at 630 ℃ for long time and preparation method thereof
CN113245748A (en) * 2021-07-05 2021-08-13 四川西冶新材料股份有限公司 14Cr1MoR matched high-toughness welding electrode for hydrogen-contacting steel

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105562957A (en) * 2014-10-15 2016-05-11 海宁瑞奥金属科技有限公司 Ultra-high-strength and ultra-low-hydrogen electrode and weld metal
CN105562957B (en) * 2014-10-15 2017-12-15 海宁瑞奥金属科技有限公司 Superhigh intensity ultralow-hydrogen low welding rod and weld metal
CN108311809A (en) * 2017-12-22 2018-07-24 洛阳双瑞特种合金材料有限公司 A kind of electrode coating, the welding rod with low-crackle sensitive and its preparation and application
CN109175777A (en) * 2018-10-23 2019-01-11 郑州大学 A kind of mating flux-cored wire of 550MPa grade low-temp steel
CN112935619A (en) * 2020-12-01 2021-06-11 四川大西洋焊接材料股份有限公司 Matched welding rod for welding martensitic steel serving at 630 ℃ for long time and preparation method thereof
CN113245748A (en) * 2021-07-05 2021-08-13 四川西冶新材料股份有限公司 14Cr1MoR matched high-toughness welding electrode for hydrogen-contacting steel

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