CN104014724A - Alcohol-based foundry coating with abrasive resistance and fabrication method thereof - Google Patents

Alcohol-based foundry coating with abrasive resistance and fabrication method thereof Download PDF

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CN104014724A
CN104014724A CN201410194502.2A CN201410194502A CN104014724A CN 104014724 A CN104014724 A CN 104014724A CN 201410194502 A CN201410194502 A CN 201410194502A CN 104014724 A CN104014724 A CN 104014724A
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CN104014724B (en
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方学军
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Foshan Shunde Mining and Decoration Materials Co., Ltd.
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方学军
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Abstract

The invention discloses an alcohol-based foundry coating with abrasive resistance. The alcohol-based foundry coating is characterized by being prepared from the following raw materials in parts by weight: 1.2-3.4 parts of yellow dextrin, 0.4-0.7 part of magnesium chloride, 1-2 parts of lithium bentonite, 45-60 parts of kaoline, 30-40 parts of zirconite, 2-3 parts of sodium carboxymethylcellulose, 0.2-0.4 part of zinc dithiophosphate, 0.6-1.2 parts of triphenyl phosphite, 0.7-1.3 parts of white emulsion, 9-13 parts of shell, 3-5 parts of phenolic resin, 2-4 parts of hexamine, 45-60 parts of ethanol and 3-6 parts of assistant. The coating prepared by the method has the characteristics of being good in abrasive resistance, good in suspension property, good in surface smoothness, free of sediment, free of agglomeration, good in mobility, strong in anti-burn property, good in stability and good in application prospect.

Description

A kind of alcohol-base foundry coating with wearability and preparation method thereof
Technical field
The present invention relates to cast paint field, be specifically related to a kind of alcohol-base foundry coating with wearability and preparation method thereof.
Background technology
Cast paint refers to for being coated in die cavity or core surface, to change the casting auxiliary material of the performances such as its surperficial refractoriness, chemical stability, anti-metal erosion, anti-stick grittiness, the disperse system that it is comprised of the material of multiple different in kind, it forms and mainly comprises the compositions such as refractory material, suspending agent, carrier, binding agent and special additive.While acting on foundry goods, require coating have good processing performance, service behaviour, quality stability and apply reappearance, can play on the one hand heat insulation, equalization temperature, exempt the object of the impingment corrosion of molten metal, can prevent on the other hand the defects such as cracking that cast product causes because Local cooling is too fast, sand holes, white iron formation.Cast paint is of a great variety, substantially can be divided into two classes: water based paint and alcohol-base paint.Wherein alcohol-base paint is both curable by lighting in coating, does not need to dry, and can shorten the production cycle, simplifies technique, reduces drying plant investment, is to be cast a kind of quick drying paint that boundary is widely used, and has been widely used in the production of steel, iron, coloured foundry goods.
Yet in prior art, alcohol-base foundry coating has many defects, such as: suspension stability is poor, in long-distance transport and easily layering in depositing process, resistance to elevated temperatures is poor, hardness is low, a little less than poor chemical stability, low, the anti-stick grittiness of anti-metal performance of flushing etc., make alcohol-base foundry coating function singleness, cannot meet large-scale industrial production.
Summary of the invention
Object of the present invention is just to provide a kind of alcohol-base foundry coating with wearability and preparation method thereof, to overcome the deficiencies in the prior art.
The object of the present invention is achieved like this:
A kind of alcohol-base foundry coating with wearability, it is characterized in that, by the raw material of following weight portion, made: yellow starch gum 1.2-3.4, magnesium chloride 0.4-0.7, lithium bentonite 1-2, kaolin 45-60, zircon 30-40, sodium carboxymethylcellulose 2-3, zinc dithiophosphate 0.2-0.4, triphenyl phosphite 0.6-1.2, white glue with vinyl 0.7-1.3, shell 9-13, phenolic resins 3-5, hexa 2-4, ethanol 45-60, auxiliary agent 3-6.
Described auxiliary agent is made by following raw materials in part by weight: pig bone 25-30, rectorite 35-45, metakaolin 65-95, silicon ash 30-45, Silane coupling reagent KH-570 2-6, Ludox 0.4-0.8, nano carborundum powder 1-3, nano ferriferrous oxide 1.2-3.4, angelica powder 0.6-1.2, sodium carboxymethyl starch 0.4-0.9, carboxymethyl cellulose 4-7, suitable quantity of water, its preparation method is by pig bone, rectorite, metakaolin is put into calcining furnace and calcine 2-3 hour at 560-680 ℃, take out, the hydrochloric acid solution of putting into 8-12% soaks 4-5 hour, filter and take out, use clear water cyclic washing, dry and pulverize, add water and stir pulping, simultaneously, add nano carborundum powder, Ludox, sodium carboxymethyl starch grinds, the dry xeraphium that makes of spraying, get silicon ash, angelica powder and add Silane coupling reagent KH-570 to stir to make slurry, plus nano tri-iron tetroxide grinds 20-30 minute, makes the silicon ash of modification, the above-mentioned xeraphium making, modified silicon ash and other residual components are added to water and grind granulation, dry and get final product.
Described a kind of preparation method with the alcohol-base foundry coating of wearability, is characterized in that comprising the following steps:
(1) shell is put into retort calcination processing 3-4 hour at 405-520 ℃, taken out, the hydrochloric acid solution of putting into 10-12% soaks 3-6 hour, filter and take out, use clear water cyclic washing, dry and pulverize, spray vaporific white glue with vinyl and stir and evenly mix, the modification oyster shell whiting of system;
(2) together with the ethanol of modification oyster shell whiting above-mentioned steps being made and kaolin, 1/4 weight, grind and be heated to 140-160 ℃, add zinc dithiophosphate, triphenyl phosphite to keep temperature to stir 1-2 hour, be cooled to 50-60 ℃ and add magnesium chloride to grind 30-40 minute, the dry xeraphium that makes of spraying;
(3) lithium bentonite is put into calcining furnace and calcined 2-4 hour at 530-680 ℃, take out cooling, add the ethanol of 1/5 weight to stir, standing 10-12 hour, then adds sodium carboxymethylcellulose, phenolic resins, hexa to be heated to 70-80 ℃ and stirs 30-40 minute;
(4) zircon is dropped in reactor, the ethanol agitation grinding 10-15 minute that adds yellow starch gum and surplus, add again step (2), (3) product, auxiliary agent, temperature of reaction kettle is slowly risen to 75-85 ℃ simultaneously, keep temperature to stir 20-40 minute, grind until fineness reaches 50 μ m below.
The present invention has following beneficial effect: the present invention adds zinc dithiophosphate and as anti-wear agent, improved the wear-resisting new energy of coating; Add again oyster shell whiting and other the effective auxiliary agents after modification, the coating making according to the present invention has that suspension is good, brushing performance is good, surface smoothness is good, does not precipitate, does not lump, good fluidity, anti-stick grittiness is strong and the feature of good stability simultaneously.
The specific embodiment
Described a kind of alcohol-base foundry coating with wearability, it is characterized in that, by the raw material of following weight portion, made: yellow starch gum 1.6, magnesium chloride 0.4, lithium bentonite 1, kaolin 45, zircon 34, sodium carboxymethylcellulose 2, zinc dithiophosphate 0.2, triphenyl phosphite 1.1, white glue with vinyl 1.2, shell 9, phenolic resins 3, hexa 2, ethanol 56, auxiliary agent 3.
Described auxiliary agent is made by following raw materials in part by weight: pig bone 27, rectorite 42, metakaolin 85, silicon ash 30, Silane coupling reagent KH-570 2, Ludox 0.4, nano carborundum powder 1, nano ferriferrous oxide 1.2, angelica powder 1.2, sodium carboxymethyl starch 0.4, carboxymethyl cellulose 4, suitable quantity of water, its preparation method is by pig bone, rectorite, metakaolin is put into calcining furnace and calcine 2-3 hour at 560-680 ℃, take out, the hydrochloric acid solution of putting into 8-12% soaks 4-5 hour, filter and take out, use clear water cyclic washing, dry and pulverize, add water and stir pulping, simultaneously, add nano carborundum powder, Ludox, sodium carboxymethyl starch grinds, the dry xeraphium that makes of spraying, get silicon ash, angelica powder and add Silane coupling reagent KH-570 to stir to make slurry, plus nano tri-iron tetroxide grinds 20-30 minute, makes the silicon ash of modification, the above-mentioned xeraphium making, modified silicon ash and other residual components are added to water and grind granulation, dry and get final product.
Preparation method comprises the following steps:
(1) shell is put into retort calcination processing 3-4 hour at 405-520 ℃, taken out, the hydrochloric acid solution of putting into 10-12% soaks 3-6 hour, filter and take out, use clear water cyclic washing, dry and pulverize, spray vaporific white glue with vinyl and stir and evenly mix, the modification oyster shell whiting of system;
(2) together with the ethanol of modification oyster shell whiting above-mentioned steps being made and kaolin, 1/4 weight, grind and be heated to 140-160 ℃, add zinc dithiophosphate, triphenyl phosphite to keep temperature to stir 1-2 hour, be cooled to 50-60 ℃ and add magnesium chloride to grind 30-40 minute, the dry xeraphium that makes of spraying;
(3) lithium bentonite is put into calcining furnace and calcined 2-4 hour at 530-680 ℃, take out cooling, add the ethanol of 1/5 weight to stir, standing 10-12 hour, then adds sodium carboxymethylcellulose, phenolic resins, hexa to be heated to 70-80 ℃ and stirs 30-40 minute;
(4) zircon is dropped in reactor, the ethanol agitation grinding 10-15 minute that adds yellow starch gum and surplus, add again step (2), (3) product, auxiliary agent, temperature of reaction kettle is slowly risen to 75-85 ℃ simultaneously, keep temperature to stir 20-40 minute, grind until fineness reaches 50 μ m below.
The operation technique index of processing the cast paint obtaining by above-described embodiment is as follows:
(1) solid content: 34.12%;
(2) coating abrasion performance: 0.71;
(3) gas forming amount: 11.4 mL/g;
(4) place 24 hours coating suspension rates: 98.56%;
(5) coating, oven dry, cooling rear appearance of coat: the uniform coating of flawless, nothing foaming and macroscopic pin hole.

Claims (2)

1. an alcohol-base foundry coating with wearability, it is characterized in that, by the raw material of following weight portion, made: yellow starch gum 1.2-3.4, magnesium chloride 0.4-0.7, lithium bentonite 1-2, kaolin 45-60, zircon 30-40, sodium carboxymethylcellulose 2-3, zinc dithiophosphate 0.2-0.4, triphenyl phosphite 0.6-1.2, white glue with vinyl 0.7-1.3, shell 9-13, phenolic resins 3-5, hexa 2-4, ethanol 45-60, auxiliary agent 3-6, described auxiliary agent is made by following raw materials in part by weight: pig bone 25-30, rectorite 35-45, metakaolin 65-95, silicon ash 30-45, Silane coupling reagent KH-570 2-6, Ludox 0.4-0.8, nano carborundum powder 1-3, nano ferriferrous oxide 1.2-3.4, angelica powder 0.6-1.2, sodium carboxymethyl starch 0.4-0.9, carboxymethyl cellulose 4-7, suitable quantity of water, its preparation method is by pig bone, rectorite, metakaolin is put into calcining furnace and calcine 2-3 hour at 560-680 ℃, take out, the hydrochloric acid solution of putting into 8-12% soaks 4-5 hour, filter and take out, use clear water cyclic washing, dry and pulverize, add water and stir pulping, simultaneously, add nano carborundum powder, Ludox, sodium carboxymethyl starch grinds, the dry xeraphium that makes of spraying, get silicon ash, angelica powder and add Silane coupling reagent KH-570 to stir to make slurry, plus nano tri-iron tetroxide grinds 20-30 minute, makes the silicon ash of modification, the above-mentioned xeraphium making, modified silicon ash and other residual components are added to water and grind granulation, dry and get final product.
2. a kind of preparation method with the alcohol-base foundry coating of wearability according to claim 1, is characterized in that comprising the following steps:
(1) shell is put into retort calcination processing 3-4 hour at 405-520 ℃, taken out, the hydrochloric acid solution of putting into 10-12% soaks 3-6 hour, filter and take out, use clear water cyclic washing, dry and pulverize, spray vaporific white glue with vinyl and stir and evenly mix, the modification oyster shell whiting of system;
(2) together with the ethanol of modification oyster shell whiting above-mentioned steps being made and kaolin, 1/4 weight, grind and be heated to 140-160 ℃, add zinc dithiophosphate, triphenyl phosphite to keep temperature to stir 1-2 hour, be cooled to 50-60 ℃ and add magnesium chloride to grind 30-40 minute, the dry xeraphium that makes of spraying;
(3) lithium bentonite is put into calcining furnace and calcined 2-4 hour at 530-680 ℃, take out cooling, add the ethanol of 1/5 weight to stir, standing 10-12 hour, then adds sodium carboxymethylcellulose, phenolic resins, hexa to be heated to 70-80 ℃ and stirs 30-40 minute;
(4) zircon is dropped in reactor, the ethanol agitation grinding 10-15 minute that adds yellow starch gum and surplus, add again step (2), (3) product, auxiliary agent, temperature of reaction kettle is slowly risen to 75-85 ℃ simultaneously, keep temperature to stir 20-40 minute, grind until fineness reaches 50 μ m below.
CN201410194502.2A 2014-05-09 2014-05-09 A kind of alcohol-base foundry coating with wearability and preparation method thereof Expired - Fee Related CN104014724B (en)

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Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104399872A (en) * 2014-11-08 2015-03-11 芜湖市鸿坤汽车零部件有限公司 Alcohol-based casting paint containing modified coconut shell powder and manufacturing method thereof
CN104439047A (en) * 2014-11-08 2015-03-25 芜湖市鸿坤汽车零部件有限公司 Bentonite/manioc waste compounded alcohol-base foundry coating and preparation method thereof
CN104475667A (en) * 2014-10-08 2015-04-01 铜陵瑞莱科技有限公司 Zircon coating and manufacturing method thereof
CN104475666A (en) * 2014-10-08 2015-04-01 铜陵瑞莱科技有限公司 High temperature resistant environmentally-friendly casting coating and manufacturing method thereof
CN104475670A (en) * 2014-10-08 2015-04-01 铜陵瑞莱科技有限公司 Modified municipal sludge casting coating and manufacturing method thereof
CN104475665A (en) * 2014-10-08 2015-04-01 铜陵瑞莱科技有限公司 Expandable graphite coating and manufacturing method thereof
CN104475668A (en) * 2014-10-08 2015-04-01 铜陵瑞莱科技有限公司 Cristobalite/graphite composite casting coating and manufacturing method thereof
CN104475664A (en) * 2014-10-08 2015-04-01 铜陵瑞莱科技有限公司 Building gypsum/attapulgite composite casting coating and manufacturing method thereof
CN107511450A (en) * 2017-09-18 2017-12-26 桂林中铸机械科技有限公司 The coating agent of top layer casting abrasion resistant particles layer during evaporative pattern cast casting

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JPS5419419A (en) * 1977-07-13 1979-02-14 Kubota Ltd Mold coating material for organic casting sand
SU1296275A1 (en) * 1985-03-28 1987-03-15 Всесоюзный Научно-Исследовательский Институт Литейного Машиностроения,Литейной Технологии И Автоматизации Литейного Производства All-purpose antistick paste for producing aqueous quick-setting coating
CN1666828A (en) * 2005-01-18 2005-09-14 湖北工业大学 Anti-seepage burnon casting paint made from alcohol base or aqueous sand powder
CN101475385A (en) * 2009-01-13 2009-07-08 宜兴市中韩窑业工程有限公司 Impervious anticorrosion pouring material
CN102527928A (en) * 2012-02-29 2012-07-04 宁波市沧海新材料开发有限公司 Alcohol-group coating for V-method casting and preparation method thereof
CN103042168A (en) * 2012-12-30 2013-04-17 安岳县金龙机械制造有限公司 Lost foam casting coating and preparation method thereof
CN103264142A (en) * 2013-05-30 2013-08-28 苏州兴业材料科技股份有限公司 Zircon power alternative coating for casting and preparation method thereof

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5419419A (en) * 1977-07-13 1979-02-14 Kubota Ltd Mold coating material for organic casting sand
SU1296275A1 (en) * 1985-03-28 1987-03-15 Всесоюзный Научно-Исследовательский Институт Литейного Машиностроения,Литейной Технологии И Автоматизации Литейного Производства All-purpose antistick paste for producing aqueous quick-setting coating
CN1666828A (en) * 2005-01-18 2005-09-14 湖北工业大学 Anti-seepage burnon casting paint made from alcohol base or aqueous sand powder
CN101475385A (en) * 2009-01-13 2009-07-08 宜兴市中韩窑业工程有限公司 Impervious anticorrosion pouring material
CN102527928A (en) * 2012-02-29 2012-07-04 宁波市沧海新材料开发有限公司 Alcohol-group coating for V-method casting and preparation method thereof
CN103042168A (en) * 2012-12-30 2013-04-17 安岳县金龙机械制造有限公司 Lost foam casting coating and preparation method thereof
CN103264142A (en) * 2013-05-30 2013-08-28 苏州兴业材料科技股份有限公司 Zircon power alternative coating for casting and preparation method thereof

Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104475667A (en) * 2014-10-08 2015-04-01 铜陵瑞莱科技有限公司 Zircon coating and manufacturing method thereof
CN104475666A (en) * 2014-10-08 2015-04-01 铜陵瑞莱科技有限公司 High temperature resistant environmentally-friendly casting coating and manufacturing method thereof
CN104475670A (en) * 2014-10-08 2015-04-01 铜陵瑞莱科技有限公司 Modified municipal sludge casting coating and manufacturing method thereof
CN104475665A (en) * 2014-10-08 2015-04-01 铜陵瑞莱科技有限公司 Expandable graphite coating and manufacturing method thereof
CN104475668A (en) * 2014-10-08 2015-04-01 铜陵瑞莱科技有限公司 Cristobalite/graphite composite casting coating and manufacturing method thereof
CN104475664A (en) * 2014-10-08 2015-04-01 铜陵瑞莱科技有限公司 Building gypsum/attapulgite composite casting coating and manufacturing method thereof
CN104399872A (en) * 2014-11-08 2015-03-11 芜湖市鸿坤汽车零部件有限公司 Alcohol-based casting paint containing modified coconut shell powder and manufacturing method thereof
CN104439047A (en) * 2014-11-08 2015-03-25 芜湖市鸿坤汽车零部件有限公司 Bentonite/manioc waste compounded alcohol-base foundry coating and preparation method thereof
CN107511450A (en) * 2017-09-18 2017-12-26 桂林中铸机械科技有限公司 The coating agent of top layer casting abrasion resistant particles layer during evaporative pattern cast casting
CN107511450B (en) * 2017-09-18 2019-07-05 桂林中铸机械科技有限公司 The coating agent of surface layer casting abrasion resistant particles layer when evaporative pattern cast casting

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