CN104006085A - Device for assembling large and extra-large conical roller bearing - Google Patents
Device for assembling large and extra-large conical roller bearing Download PDFInfo
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- CN104006085A CN104006085A CN201410224089.XA CN201410224089A CN104006085A CN 104006085 A CN104006085 A CN 104006085A CN 201410224089 A CN201410224089 A CN 201410224089A CN 104006085 A CN104006085 A CN 104006085A
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- pressing plate
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- pressure ring
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Abstract
The invention discloses a device for assembling a large and extra-large conical roller bearing. Parts of the device comprise a punch (11), a worktable (1), a pressing plate (2), a pressing ring (3) and a female die (4), wherein the worktable (1), the pressing plate (2) and the pressing ring (3) have the same center of circle; the pressing plate (2) is arranged on the lower part of the punch (11); the pressing ring (3) is arranged on the lower part of the pressing plate (2); the female die (4) is arranged on the upper part of the worktable (1) and is opposite to the pressing ring (3); concave holes (21) with the same number as that of conical rollers (23) of the bearing are uniformly formed in the female die (4). The assembling performance of the bearing is improved, and the device has the characteristics of being accurate in positioning, easy to operate, stable and soft in pressure, convenient to mount and dismount, low in mold manufacturing cost, short in period and the like. The labor intensity is greatly lightened, the production efficiency is improved, the manufacturing cycle of a product is shortened, the bearing machining accuracy is guaranteed, and the service life of the bearing is prolonged.
Description
Technical field
The invention belongs to a kind of bearing assemble device, the device using while relating generally to a kind of large-scale, super-huge type tapered roller bearing assembling.
Background technique
Known, tapered roller bearing adopts the retainer of steel plate punched material, all adopts the processing technology of retainer fenestra microcephaly's the outside micro-expansion of root at present.The retainer of this processes is in the time of assembling, can facilitate roller to pack smoothly inner ring raceway into, the scuffing of colliding with simultaneously that can avoid again roller surface, raceway face to produce, inner assembly after assembling, then by angle and the size of shrinking die, gland and press machine retainer fenestra microcephaly's root is retracted to drawing requirement.
While assembling for medium and small (bearing bore diameter size is below 200mm) tapered roller bearing, use the mould of said structure not have any problem, but while assembling, use the mould of said structure will have very serious quality problems for large-scale, super-huge type tapered roller bearing.Because large-scale, super-huge (bearing bore diameter size is more than 200mm) tapered roller bearing is all larger, inner assembly, contraction die and gland after assembling do not have again positioning tool, in the time that depressing, press machine very easily produces skewness, make inner assembly, shrink die and gland discontinuity equalization, produce retainer and weigh phenomenon wounded, thereby cause product rejection; Due to large-scale, super-huge type tapered roller bearing is all larger, add inner assembly after assembling, shrink die and gland weight very heavy, therefore workman's labor intensity is larger, labour cost and manufacture cost are larger.
Summary of the invention
The object of this invention is to provide a kind of large-scale, super-huge type tapered roller bearing tool for assembling, it can improve the assembly performance of bearing, there is the features such as registration, die manufacturing cost simple to operate is cheap, the cycle is short, can greatly reduce labor intensity, enhance productivity.
Object of the present invention can adopt following technological scheme to realize: it comprises drift, worktable, pressing plate, pressure ring, die; Described worktable, pressing plate and pressure ring have the same center of circle, and pressing plate is arranged on lower portion of ram, and pressure ring is arranged on the bottom of pressing plate, and die is arranged on worktable top, relative with pressure ring, are evenly equipped with the depression identical with the tapered roller number of bearing in die.
Above described worktable, there is one group of concentric annular scrobicular ring a and the T-shaped groove of cross.
Above described pressing plate, have one group of concentric annular scrobicular ring b, be evenly distributed in counterbore a, through hole a and tapped hole, the through hole on pressing plate on counterbore a, through hole a and drift is joined brill; Pressing plate is fixed by socket head screw b and nut b and drift.
Described pressure ring is evenly distributed in corresponding counterbore b, through hole b, and the tapped hole on itself and pressing plate is joined brill, and pressure ring is fixing by socket head screw a and pressing plate bottom.
On described worktable, be provided with the cylinder ring for fixing die, be provided with T-shaped bolt on T-shaped groove, cylinder ring is by nut a and T-shaped being bolted on worktable.
The beneficial effect of the invention is: on table top, have the design of some concentric a annular scrobicular rings to facilitate the accurate location of the mould of different sizes, and T-shaped bolt can be put into from four direction, be taken out to the design of the T-shaped groove of cross easily, four T-shaped bolts, cylinder ring and a nuts play fixed mould.On hold-down plate surface, there is the design of some concentric b annular scrobicular rings to facilitate the accurate location of the pressure ring of different sizes, and four a counterbores and a through hole on pressing plate, must join and bore to ensure to be connected precision with the through hole on drift, six tapped holes on pressing plate, must with pressure ring on six b counterbores and b through hole join brill, to ensure to connect precision.Pressure ring is evenly distributed in six counterbore b and through hole b, and the internal diameter of pressure ring is greater than inner ring large-flange external diameter, and this design can be pressed on retainer large end face pressure ring stably, simultaneously again not with the large-flange external diameter interference of inner ring.In the die that contraction retainer is used, be evenly equipped with several depressions identical with the tapered roller number of bearing, can easily the inner assembly of tapered roller bearing be put into die.
Working principle of the present invention: first by pressing plate with four b socket head screws by the through hole on a counterbore, a through hole and drift, be connected and fixed with b nut; Again pressure ring is connected and fixed by the tapped hole of joining brill on b counterbore and b through hole and pressing plate with six a socket head screws; Die lies on the central position of table top, and four T-shaped bolts penetrate the T-shaped groove of cross from four direction respectively, fixes respectively with four cylinder rings and a nut; Only the inner assembly assembling need be put into die successively, start press machine, pressure ring is pressed on retainer large end face stably, retainer fenestra microcephaly's root can be retracted to angle and the size of drawing requirement.
This structure frock, according to the size of bearing size, only needs to change corresponding die and pressure ring, and b counterbore and b through hole on tapped hole and pressure ring on pressing plate are joined brill, reusable.
In sum, the present invention has improved the assembly performance of bearing, have registration, simple to operate, pressure steadily, soft, be beneficial to the features such as installation and removal, die manufacturing cost is cheap, the cycle is short.Greatly alleviate labor intensity, improved manufacturing efficiency, shortened the manufacturing cycle of product, ensured the machining accuracy of bearing, extended the working life of bearing.
Brief description of the drawings
Accompanying drawing 1 is structural representation of the present invention;
Accompanying drawing 2 is Working table structure schematic diagram;
The A that accompanying drawing 3 is Fig. 2 is to schematic diagram;
Accompanying drawing 4 is pressure plate structure schematic diagram;
The plan view that accompanying drawing 5 is Fig. 4;
Accompanying drawing 6 is ring structure schematic diagram;
The plan view that accompanying drawing 7 is Fig. 6;
Accompanying drawing 8 is cavity die structure schematic diagram;
The plan view that accompanying drawing 9 is Fig. 8;
Accompanying drawing 10 is tapered roller bearing inner assembly structural representation;
Accompanying drawing 11 is work schematic diagram of the present invention.
In figure: 1, worktable; 2, pressing plate; 3, pressure ring; 4, die; 5, inner assembly; 6, socket head screw a; 7, T-shaped bolt; 8, cylinder ring; 9, nut a; 10, socket head screw b; 11, drift; 12, annular groove a; 13, T-shaped groove; 14, counterbore a; 15, through hole a; 16, tapped hole; 17, annular groove b; 18, counterbore b; 19, through hole b; 20, internal diameter; 20a, rib external diameter; 21, depression; 22, inner ring; 23, tapered roller; 24, retainer; 25, nut b.
Embodiment
By reference to the accompanying drawings, specific embodiments of the invention are described.
As shown in Figure 1: its described part: worktable 1, pressing plate 2, pressure ring 3, die 4, inner assembly 5, socket head screw a6, T-shaped bolt 7, cylinder ring 8, nut a9, socket head screw b10, drift 11 and nut b25; Worktable 1, pressing plate 2 and pressure ring 3 have the same center of circle.
As shown in Figure 2,3: on 1 of worktable, have the design of some concentric annular scrobicular ring a12 to facilitate the accurate location of the mould of different sizes, and the design of the T-shaped groove 13 of cross can be put into easily from four direction, take out T-shaped bolt 7, four T-shaped bolts 7, cylinder ring 8 and nut a9 and played fixed mould.Worktable 1 can be circular, square, rectangular, and this routine worktable 1 is circular.
As shown in Figure 4,5: on 2 of pressing plates, have the design of some concentric annular scrobicular ring b17 to facilitate the accurate location of the pressure ring 3 of different sizes, and four counterbore a14 and through hole a15 on pressing plate 2, must with drift 11 on through hole join brill, to ensure to connect precision, six tapped holes 16 on pressing plate 2, must with pressure ring 3 on six counterbore b18 and through hole b19 join brill, to ensure to connect precision.Pressing plate 2 can be circular, square, rectangular, and this routine pressing plate 2 is circular.
As shown in Figure 6,7: pressure ring 3 is evenly distributed in six counterbore b18 and through hole b19, the internal diameter 20 of pressure ring 3 is greater than bearing inner race large-flange external diameter 20a, this design can be pressed on retainer 24 large end faces pressure ring 3 stably, simultaneously again not with the large-flange external diameter 20a interference of inner ring 22.
As shown in Figure 8,9: shrink the die 4 that retainer is used, in die 4, be evenly equipped with several depressions 21 identical with tapered roller 23 numbers, can easily the inner assembly of tapered roller bearing 5 be put into die 4.
As shown in figure 10: the inner assembly 5 of described tapered roller bearing, is made up of: inner ring 22, one group of tapered roller 23 and a retainer 24.
As shown in figure 11: the working principle signal of frock of the present invention: first four socket head screw b10 of pressing plate 2 use are passed through to the through hole on counterbore a14, through hole a15 and drift 11, b25 is connected and fixed with nut; Again six socket head screw a6 of pressure ring 3 use are connected and fixed by the tapped hole 16 of joining brill on counterbore b18 and through hole b19 and pressing plate 2; Die 4 lies on the central position of 1 of worktable, and four T-shaped bolts 7 penetrate the T-shaped groove 13 of cross from four direction respectively, fix respectively with four cylinder rings 8 and nut a9; Only the inner assembly assembling 5 need be put into die 4 successively, start press machine, pressure ring 3 is pressed on retainer 24 large end faces stably, retainer 24 fenestra microcephalies' root can be retracted to angle and the size of drawing requirement.
This structure frock only need be changed corresponding die 4 and pressure ring 3 according to the size of bearing size, and the tapped hole 16 on pressing plate 2 is joined brill with counterbore b18 and through hole b19 on pressure ring 3, reusable.
Claims (5)
1. one kind large-scale, super-huge type tapered roller bearing assembling device, it is characterized in that: comprise drift (11), worktable (1), pressing plate (2), pressure ring (3), die (4), described worktable (1), pressing plate (2) and pressure ring (3) have the same center of circle, pressing plate (2) is arranged on drift (11) bottom, pressure ring (3) is arranged on the bottom of pressing plate (2), die (4) is arranged on worktable (1) top, relative with pressure ring (3), in die (4), be evenly equipped with the depression (21) identical with tapered roller (23) number of bearing.
2. large-scale, the super-huge type tapered roller bearing assembling device of one according to claim 1, is characterized in that: described worktable (1) has one group of concentric annular scrobicular ring a(12 above) with the T-shaped groove of cross (13).
3. large-scale, the super-huge type tapered roller bearing assembling device of one according to claim 1, it is characterized in that: described pressing plate (2) has one group of concentric annular scrobicular ring b(17 above), be evenly distributed in counterbore a(14), through hole a(15) and tapped hole (16), the upper counterbore a(14 of pressing plate (2)), through hole a(15) join brill with the through hole on drift (11); Pressing plate (2) is by socket head screw b(10) and nut b(25) fixing with drift (11).
4. large-scale, the super-huge type tapered roller bearing assembling device of one according to claim 1, it is characterized in that: described pressure ring (3) is evenly distributed in corresponding counterbore b(18), through hole b(19), tapped hole (16) on itself and pressing plate (2) is joined brill, and pressure ring (3) is by socket head screw a(6) and pressing plate (2) bottom fix.
5. large-scale, the super-huge type tapered roller bearing assembling device of one according to claim 1, it is characterized in that: on described worktable (1), be provided with the cylinder ring (8) for fixing die (4), on T-shaped groove (13), be provided with T-shaped bolt (7), cylinder ring (8) is by nut a(9) be fixed on worktable (1) with T-shaped bolt (7).
Priority Applications (1)
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CN201410224089.XA CN104006085A (en) | 2014-05-26 | 2014-05-26 | Device for assembling large and extra-large conical roller bearing |
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CN201410224089.XA CN104006085A (en) | 2014-05-26 | 2014-05-26 | Device for assembling large and extra-large conical roller bearing |
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CN201410224089.XA Pending CN104006085A (en) | 2014-05-26 | 2014-05-26 | Device for assembling large and extra-large conical roller bearing |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107344205A (en) * | 2017-09-14 | 2017-11-14 | 中机洛阳精密装备科技股份有限公司 | A kind of large-scale taper roll bearing basket sections retainer shrinkage die and its method for production |
CN108555136A (en) * | 2018-06-27 | 2018-09-21 | 唐元超 | A kind of novel interchangeable taper roll bearing riveting die |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
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JP2009281432A (en) * | 2008-05-20 | 2009-12-03 | Nsk Ltd | Assembling method and assembling device for cylindrical roller bearing |
CN201753733U (en) * | 2010-08-25 | 2011-03-02 | 杭州捷拓轴承有限公司 | Bearing resetting mould with fixed type bottom bearing support |
CN202165464U (en) * | 2011-07-25 | 2012-03-14 | 长沙迈科轴承有限公司 | Combination rivet tool of conical rolling bearing retainer |
CN203926454U (en) * | 2014-05-26 | 2014-11-05 | 中机洛阳轴承科技有限公司 | A kind of large-scale, super-huge type tapered roller bearing assembling device |
-
2014
- 2014-05-26 CN CN201410224089.XA patent/CN104006085A/en active Pending
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2009281432A (en) * | 2008-05-20 | 2009-12-03 | Nsk Ltd | Assembling method and assembling device for cylindrical roller bearing |
CN201753733U (en) * | 2010-08-25 | 2011-03-02 | 杭州捷拓轴承有限公司 | Bearing resetting mould with fixed type bottom bearing support |
CN202165464U (en) * | 2011-07-25 | 2012-03-14 | 长沙迈科轴承有限公司 | Combination rivet tool of conical rolling bearing retainer |
CN203926454U (en) * | 2014-05-26 | 2014-11-05 | 中机洛阳轴承科技有限公司 | A kind of large-scale, super-huge type tapered roller bearing assembling device |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107344205A (en) * | 2017-09-14 | 2017-11-14 | 中机洛阳精密装备科技股份有限公司 | A kind of large-scale taper roll bearing basket sections retainer shrinkage die and its method for production |
CN107344205B (en) * | 2017-09-14 | 2019-01-08 | 中机洛阳精密装备科技股份有限公司 | A kind of large size tapered roller bearing basket sections retainer shrinkage die and preparation method thereof |
CN108555136A (en) * | 2018-06-27 | 2018-09-21 | 唐元超 | A kind of novel interchangeable taper roll bearing riveting die |
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Application publication date: 20140827 |