CN104005986A - Efficient and light impeller shaft - Google Patents

Efficient and light impeller shaft Download PDF

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Publication number
CN104005986A
CN104005986A CN201410230841.1A CN201410230841A CN104005986A CN 104005986 A CN104005986 A CN 104005986A CN 201410230841 A CN201410230841 A CN 201410230841A CN 104005986 A CN104005986 A CN 104005986A
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CN
China
Prior art keywords
blade
bar
reinforced blade
reinforcing
shaft
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CN201410230841.1A
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Chinese (zh)
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CN104005986B (en
Inventor
吴辉
吴杰
汪云
徐俊东
陆尔松
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YINLONG PUMP AND VALVE CO LDT ANHUI PROV
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YINLONG PUMP AND VALVE CO LDT ANHUI PROV
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Publication of CN104005986A publication Critical patent/CN104005986A/en
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Abstract

The invention discloses an efficient and light impeller shaft, comprising fixed ends, connecting shafts, a principal shaft, connection fixing parts, stationary blades and reinforcing blades, wherein the connection fixing parts are arranged on two ends of the principal shaft and connected with the fixed ends through the connecting shafts; the stationary blades are slant fixed on the cylindrical surface of the principal shaft; one side, connected with the cylindrical surface of the principal shaft, of each stationary blade is provided with a mounting slot, the reinforcing blade body of each reinforcing blade is a fixed end, one side of each reinforcing blade body is provided with strip-shaped slots, one end of each reinforcing bade body is the fixed end, and the fixed end of each reinforcing blade body is inserted into the strip-shaped slots of the reinforcing blade body. The efficient and light impeller shaft body is still integrally formed, and each blade is welded with the reinforcing blade which is provided with strip-shaped slots therein and formed by the 3D printing technology, thereby, blade intensity can be ensued, and blade weight can also be greatly reduced; furthermore, the reinforcing blades are produced by using the 3D printing technology, so that the cost is relatively low.

Description

A kind of efficient light impeller shaft
Technical field
The present invention relates to pump and use accessory field, particularly a kind of efficient light impeller shaft.
 
Background technique
The runner of institute's use water pump great majority adopt impeller at present, in use, promoting water by the blade on impeller flows out by water, the blade of impeller is gentlier affected by gravity just fewer, but because the mobile amplitude of current self is just larger, therefore the impact of the impeller to impeller is often large therefore high to the requirement of strength of blade, and blade do thin rear intensity will be significantly lower, therefore the very large contradiction of both existence, along with the continuous progress of science and technology, the continuous maturation of 3D printing technique, 3D printing technique has more and more applied in manufacturing industry, can use 3D printing technique preparation process to make blade and will in blade, make bar-shaped trough, to reduce leaf quality, but because blade and rotating shaft are that one-body molded such fabricating cost is very high.
 
Summary of the invention
For above problem, the present invention is a kind of efficient light impeller shaft, this efficient light impeller shaft main body is still used integral molding, but on each blade, be welded with by the reinforced blade that has bar-shaped trough structure in the moulding of 3D printing technique, so not only can ensure blade strength, and can greatly reduce leaf quality, and only having reinforced blade is to use 3D printing technique to make, therefore cost is also relatively cheap, for reaching this object, the invention provides a kind of efficient light impeller shaft, comprise fixed end, coupling shaft, main shaft, be connected and fixed portion, stator blade and reinforced blade, described main shaft two ends are connected and fixed portion, the described portion that is connected and fixed is connected with fixed end by coupling shaft, described stator blade tilts to be fixed on the cylndrical surface of main shaft, connecting place one side of the cylndrical surface of described stator blade and main shaft has a mounting groove, the reinforced blade main body of described reinforced blade is fixed end, described reinforced blade main body one side has bar-shaped trough, one end of described reinforced blade main body is fixed end, the fixed end of described reinforced blade main body is inserted in the bar-shaped trough of reinforced blade main body, described reinforced blade has a side of bar-shaped trough to be connected by welding manner with stator blade.
As a further improvement on the present invention, described reinforced blade is the reinforced blade of 3D printing technique moulding, and owing to being subject to the restriction such as width and shape, reinforced blade of the present invention is not there is no can only to use 3D printing technique to carry out moulding before better production method.
As a further improvement on the present invention, the bar-shaped trough of described reinforced blade main body one side has at least 2, forming V-shape discharge, one of the main purpose that the present invention arranges reinforced blade is to gain in strength, second is exactly to alleviate quality, consider discharged by the best forming V-shape of force intensity bar-shaped trough of the present invention, can keep so enough mechanical strengths.
As a further improvement on the present invention, the angle of described stator blade and alignment of shafts face is 30 °-60 °, and because blade too tilts, occupation of land is large and intensity is low.The little effect of blade lean is low, therefore should ensure that angle is 30 °-60 °.
As a further improvement on the present invention, the thick 0.5-1.5cm of described stator blade, due to the present invention, second half is stator blade, therefore vane thickness can only be 0.5-1.5cm.
As a further improvement on the present invention, the thick 0.4-0.8cm of described reinforced blade, realizes because reinforced blade of the present invention can use with 3D printing technique, and therefore thickness can be 0.4-0.8cm.
As a further improvement on the present invention, described bar shaped groove width 2-3cm, described bar shaped groove depth 0.2-0.3cm, is subject to width of blade and thickness is spacing, and it can only be above scope that the width of bar-shaped trough of the present invention enters with the degree of depth.
The present invention is a kind of efficient light impeller shaft, this efficient light impeller shaft, formed by main shaft and reinforced blade, on main shaft, there is blade to adopt integral molding foundry engieering to make, in reinforced blade, there is bar-shaped trough structure, be made by the moulding of 3D printing technique, weldering is attached on the blade of main shaft, like this under the blade of condition of equivalent thickness intensity, reinforced blade has bar-shaped trough structure therefore quality is relatively light due to interior, and the present invention only has reinforced blade to adopt the moulding of 3D printing technique to make therefore to compare cost with 3D global formation also relative cheap.
 
Brief description of the drawings
Fig. 1 is schematic diagram of the present invention;
Fig. 2 is part-structure schematic diagram of the present invention;
Fig. 3 is reinforced blade schematic diagram of the present invention;
Member in figure is:
1, fixed end; 2, coupling shaft; 3, main shaft;
4, be connected and fixed portion; 5, stator blade; 6, reinforced blade;
6-1, reinforced blade main body; 6-2, bar-shaped trough; 6-3, fixed end;
7, bar shaped mounting groove.
 
Embodiment
Below in conjunction with drawings and Examples, invention is described in detail:
The present invention is a kind of efficient light impeller shaft, this efficient light impeller shaft main body is still used integral molding, but on each blade, be welded with by the reinforced blade that has bar-shaped trough structure in the moulding of 3D printing technique, so not only can ensure blade strength, and can greatly reduce leaf quality, and only having reinforced blade is to use 3D printing technique to make, and therefore cost is also relatively cheap.
As an embodiment of the present invention, the invention provides a kind of efficient light impeller shaft, comprise fixed end 1, coupling shaft 2, main shaft 3, be connected and fixed portion 4, stator blade 5 and reinforced blade 6, described main shaft 3 two ends are connected and fixed portion 4, the described portion 4 that is connected and fixed is connected with fixed end 1 by coupling shaft 2, described stator blade 5 tilts to be fixed on the cylndrical surface of main shaft 3, described stator blade 5 has a mounting groove 7 with connecting place one side of the cylndrical surface of main shaft 3, the reinforced blade main body 6-1 of described reinforced blade 6 is fixed end 6-3, described reinforced blade main body 6-1 mono-side has bar-shaped trough 6-2, one end of described reinforced blade main body 6-1 is fixed end 6-3, the fixed end 6-3 of described reinforced blade main body 6-1 is inserted in the bar-shaped trough 6-2 of reinforced blade main body 6-1, described reinforced blade 6 has a side of bar-shaped trough 6-2 to be connected by welding manner with stator blade 5.
As a kind of specific embodiment of the present invention, the invention provides a kind of efficient light impeller shaft as depicted in figs. 1 and 2, comprise fixed end 1, coupling shaft 2, main shaft 3, be connected and fixed portion 4, stator blade 5 and reinforced blade 6, described main shaft 3 two ends are connected and fixed portion 4, the described portion 4 that is connected and fixed is connected with fixed end 1 by coupling shaft 2, described stator blade 5 tilts to be fixed on the cylndrical surface of main shaft 3, described stator blade 5 is 30 °-60 ° with the angle of main shaft 3 median planes, and blade too tilts to take up an area large and intensity is low.The little effect of blade lean is low, therefore should ensure that angle is 30 °-60 °, the thick 0.5-1.5cm of described stator blade 5, due to the present invention, second half is stator blade, therefore vane thickness can only be 0.5-1.5cm, described stator blade 5 has a mounting groove 7 with connecting place one side of the cylndrical surface of main shaft 3, described reinforced blade 6 is the reinforced blade of 3D printing technique moulding, owing to being subject to the restrictions such as width, reinforced blade of the present invention is not there is no can only to use 3D printing technique to carry out moulding before better production method, the reinforced blade main body 6-1 of described reinforced blade 6 is fixed end 6-3, described reinforced blade main body 6-1 mono-side has bar-shaped trough 6-2, the described reinforced blade main body as shown in Figure 3 bar-shaped trough 6-2 of a side has at least 2, forming V-shape discharge, one of the main purpose that the present invention arranges reinforced blade is to gain in strength, second is exactly to alleviate quality, consider discharged by the best forming V-shape of force intensity bar-shaped trough of the present invention, can keep so enough mechanical strengths, one end of described reinforced blade main body 6-1 is fixed end 6-3, the thick 0.4-0.8cm of described reinforced blade 6-1, because reinforced blade of the present invention can use with the realization of 3D printing technique, therefore thickness can be 0.4-0.8cm, the fixed end 6-3 of described reinforced blade main body 6-1 is inserted in the bar-shaped trough 6-2 of reinforced blade main body 6-1, described reinforced blade 6 has a side of bar-shaped trough 6-2 to be connected by welding manner with stator blade 5, the wide 2-3cm of described bar-shaped trough 6-2, the dark 0.2-0.3cm of described bar-shaped trough 6-2, be subject to width of blade and thickness is spacing, it can only be above scope that the width of bar-shaped trough of the present invention enters with the degree of depth.
The above, be only preferred embodiment of the present invention, is not the restriction of the present invention being made to any other form, and according to any amendment or equivalent variations that technical spirit of the present invention is done, still belong to the present invention's scope required for protection.

Claims (8)

1. an efficient light impeller shaft, comprise fixed end (1), coupling shaft (2), main shaft (3), be connected and fixed portion (4), stator blade (5) and reinforced blade (6), it is characterized in that: described main shaft (3) two ends are connected and fixed portion (4), the described portion (4) that is connected and fixed is connected with fixed end (1) by coupling shaft (2), described stator blade (5) tilts to be fixed on the cylndrical surface of main shaft (3), described stator blade (5) has a mounting groove (7) with connecting place one side of the cylndrical surface of main shaft (3), the reinforced blade main body (6-1) of described reinforced blade (6) is fixed end (6-3), described reinforced blade main body (6-1) side has bar-shaped trough (6-2), one end of described reinforced blade main body (6-1) is fixed end (6-3), the fixed end (6-3) of described reinforced blade main body (6-1) is inserted in the bar-shaped trough (6-2) of reinforced blade main body (6-1), described reinforced blade (6) has a side of bar-shaped trough (6-2) to be connected by welding manner with stator blade (5).
2. a kind of efficient light impeller shaft according to claim 1, is characterized in that: the reinforced blade that described reinforced blade (6) is the moulding of 3D printing technique.
3. a kind of efficient light impeller shaft according to claim 1, is characterized in that: the bar-shaped trough (6-2) of described reinforced blade main body (6-1) side has at least 2, forming V-shape discharge.
4. a kind of efficient light impeller shaft according to claim 1, is characterized in that: described stator blade (5) is 30 °-60 ° with the angle of main shaft (3) median plane.
5. a kind of efficient light impeller shaft according to claim 1, is characterized in that: the thick 0.5-1.5cm of described stator blade (5).
6. a kind of efficient light impeller shaft according to claim 1, is characterized in that: the thick 0.4-0.8cm of described reinforced blade (6).
7. a kind of efficient light impeller shaft according to claim 1, is characterized in that: the wide 2-3cm of described bar-shaped trough (6-2).
8. a kind of efficient light impeller shaft according to claim 1, is characterized in that: the dark 0.2-0.3cm of described bar-shaped trough (6-2).
CN201410230841.1A 2014-05-29 2014-05-29 A kind of efficient light impeller shaft Active CN104005986B (en)

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CN201410230841.1A CN104005986B (en) 2014-05-29 2014-05-29 A kind of efficient light impeller shaft

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CN104005986B CN104005986B (en) 2016-04-27

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115163550A (en) * 2022-07-13 2022-10-11 江苏大学镇江流体工程装备技术研究院 Manufacturing method of large vane pump vane based on additive manufacturing

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH1047297A (en) * 1996-07-26 1998-02-17 Ebara Corp Shaft-integrated impeller and pump having this impeller
CN2349395Y (en) * 1998-08-20 1999-11-17 山东中实电力科技总公司 High-efficient inclained flow type water pump impeller
CN200940600Y (en) * 2006-10-25 2007-08-29 王友承 Pump vane wheel
CN200993124Y (en) * 2006-11-25 2007-12-19 大连燕铁内燃机配件有限公司 Axial-flow impeller
CN201250795Y (en) * 2008-09-18 2009-06-03 上海东方泵业(集团)有限公司 Integral casting impeller
CN202659554U (en) * 2012-06-27 2013-01-09 南安市官桥新东凌电机修配厂 Improved water pump impeller

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH1047297A (en) * 1996-07-26 1998-02-17 Ebara Corp Shaft-integrated impeller and pump having this impeller
CN2349395Y (en) * 1998-08-20 1999-11-17 山东中实电力科技总公司 High-efficient inclained flow type water pump impeller
CN200940600Y (en) * 2006-10-25 2007-08-29 王友承 Pump vane wheel
CN200993124Y (en) * 2006-11-25 2007-12-19 大连燕铁内燃机配件有限公司 Axial-flow impeller
CN201250795Y (en) * 2008-09-18 2009-06-03 上海东方泵业(集团)有限公司 Integral casting impeller
CN202659554U (en) * 2012-06-27 2013-01-09 南安市官桥新东凌电机修配厂 Improved water pump impeller

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115163550A (en) * 2022-07-13 2022-10-11 江苏大学镇江流体工程装备技术研究院 Manufacturing method of large vane pump vane based on additive manufacturing
CN115163550B (en) * 2022-07-13 2024-03-08 江苏大学镇江流体工程装备技术研究院 Manufacturing method of large-sized vane pump vane based on additive manufacturing

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