CN104005815A - Water-cooling-type tail gas cleanup device of explosion-proof diesel engine - Google Patents

Water-cooling-type tail gas cleanup device of explosion-proof diesel engine Download PDF

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Publication number
CN104005815A
CN104005815A CN201410223462.XA CN201410223462A CN104005815A CN 104005815 A CN104005815 A CN 104005815A CN 201410223462 A CN201410223462 A CN 201410223462A CN 104005815 A CN104005815 A CN 104005815A
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China
Prior art keywords
shell
flange
water
diesel engine
body shell
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CN201410223462.XA
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Chinese (zh)
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CN104005815B (en
Inventor
姜汉军
李庆华
董兵兵
赵益乔
邱骞
王登化
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Changzhou Development and Manufacture Center Co Ltd
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Changzhou Development and Manufacture Center Co Ltd
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Abstract

A water-cooling-type tail gas cleanup device of an explosion-proof diesel engine is provided with a front flange, a rear flange, a shell and a DOC core. The front flange is fixed to the front end of a main body shell, a thermal-insulation flange is arranged in the front flange, the rear half portion of the front flange is connected with a flow guide cover, the rear of the flow guide cover goes deep into the main body shell, a front space ring and a rear space ring are arranged on the inner wall of the middle of the main body shell, the DOC core is clamped between the front space ring and the rear space ring, an annular area outside the cylindrical surface of the DOC core between the front space ring and the rear space ring is an air isolation area, an inner shell of a lower shell extends upwards to form a flow guide pipe, an air outlet hole is formed in the cylindrical surface, facing the wall of a hemispheroid cavity, of the flow guide pipe, and the rear flange is installed at the lower end of the lower shell. Through the water-cooling-type tail gas cleanup device, not only is the surface temperature of the diesel engine made to reach the standards, but also high conversion efficiency of the DOC core can be guaranteed.

Description

Anti-explosion diesel engine water-cooling type exhaust gas cleaner
Technical field
The present invention relates to anti-explosion diesel engine water-cooling type exhaust gas cleaner.
Background technique
In the down-hole mechanical of colliery, anti-explosion diesel engine is wherein main a kind of power source.Anti-explosion diesel engine, due to the particularity of its Environmental Conditions, causes its emission level to lag far behind ordinary diesel oil machine.Under mine, be subject to the restriction of dash condition, the harmful gas that anti-explosion diesel engine is discharged can not spread timely, makes tunnel air quality continuous decrease, and under serious harm ore deposit, staff's is healthy.China Patent No. is that 200920103426.4 utility model patent discloses a kind of purifier for explosionproof diesel engine offgas, comprise the shell being made up of upper shell and lower shell body and be placed in the oxidized form catalytic cleaner core body (DOC) in shell, upper shell and lower shell body inwall and oxidized form catalytic cleaner core body are all coated with high temperature resistant heat insulation coating layer outward; Flange plate is equipped with respectively at upper shell and lower shell body two ends, and the flange plate between upper shell and lower shell body is connected mating face and sets up sealing gasket.China Patent No. is that 200920093082.3 utility model patent discloses a kind of exhaust purification device for mining explosion-proof diesel, in insulated case, be provided with purifier core body, insulated case adopts flange to be connected with exhaust hood, described purifier core body, adopt the precious metal materials such as platinum, rhodium to make catalyzer, under mesophilic condition the hydrocarbon in tail gas, oxygen are carried out to chemical reaction, eliminate harmful substance, to reduce the discharge of cigarette, dirt harmful substance, tail gas is purified.Concerning anti-explosion diesel engine, require surface temperature to be no more than 150 DEG C, the inflammable gas that can not ignite, so need to take measures to control diesel engine surface temperature.But oxidized form catalytic cleaner core body temperature must reach reaction temperature, otherwise can affect transformation efficiency.
Summary of the invention
The object of the invention is to propose one and both made diesel engine surface temperature up to standard, ensure again the anti-explosion diesel engine water-cooling type exhaust gas cleaner of the transformation efficiency that DOC core body is high.
For achieving the above object, the present invention takes following technological scheme: the present invention has forward flange, rear flange, housing and DOC core body, housing has body shell and lower shell body, the front portion of body shell is the cone with suction port, the rear portion of body shell is hemisphere, body shell and lower shell body are respectively by interior, frame composition, it between inner and outer shell, is water jacket, the water jacket of body shell and the water jacket of lower shell body communicate, outer wall water inlet, lower shell body bottom place is provided with water supply connector, osculum place in the cone external wall of upper portion of body shell is provided with water output connector, described forward flange is fixed on the front end of body shell, in forward flange, be provided with heat insulation flange, the latter half of air guide sleeve that is connected with of forward flange, the rear portion of air guide sleeve is goed deep in body shell, before the inwall at body shell middle part is provided with, rear spacer ring, before DOC core body is clamped in, between rear spacer ring, before, the annulus in the DOC core body cylinder outside between rear spacer ring is air insulated district, the inner housing of lower shell body upwards extends to form honeycomb duct, honeycomb duct is provided with air outlet hole facing to the cylinder of hemisphere body lumen wall, rear flange is arranged on the lower end of lower shell body.
The external stability of described forward flange has overcoat, and the rear portion of overcoat is fixed on the cone position of main body cover.
Between end face in described body shell and in honeycomb duct and the inner roof wall of body shell, be provided with elasticity gusset.
On the outer cylinder of described DOC core body, be wrapped with the sheet iron that thickness is no more than 1.8mm.
The present invention has following good effect: 1, the present invention arranges water jacket, reduces diesel engine surface temperature, makes diesel engine surface temperature up to standard.2, the present invention utilizes spacer ring to fix DOC core body, avoids DOC core body directly to contact with outside water jacket, adopts air heat insulation, thereby ensures the required reaction temperature of the efficient effect of DOC core body.3, the tail gas that anti-explosion diesel engine is discharged is after air guide sleeve shunting, and uniform-flow is crossed whole DOC core body, and DOC core body is heated evenly, and has improved DOC core body catalyst activity position utilization ratio, the favourable prolongation DOC core body life-span.4, arranging of spacer ring can be avoided causing housing cracking because DOC core body expands.5, because body shell rear portion is hemisphere, rear chamber is sphere chamber, can make the tail gas of flowing through after DOC core body after the refraction of hemisphere body lumen wall, flow into honeycomb duct discharge, this device smooth gas discharge.6, heat insulation flange is installed at the suction port place of body shell, can avoid high-temperature tail gas directly to impact forward flange, makes forward flange place surface temperature meet the requirement of peace mark.
Brief description of the drawings
Fig. 1 is outline drawing of the present invention.
Fig. 2 is the D-D sectional view of Fig. 1.
Fig. 3 is the B-B sectional view of Fig. 2.
Fig. 4 is the C-C sectional view of Fig. 2.
Fig. 5 is the view of air guide sleeve.
Fig. 6 is the side view of Fig. 5.
In figure, 1. forward flange, 2. heat insulation flange, 3. overcoat, 4. air guide sleeve, 5. water output connector, 6. body shell, 7. front spacer ring, 8. rear spacer ring, 9.DOC core body, 10. elasticity gusset, 11. honeycomb ducts, 12. lower shell bodys, 13. rear flanges, 14. water supply connectors.
Embodiment
Embodiment 1
See Fig. 1 to Fig. 4, the present embodiment has forward flange 1, rear flange 13, housing and DOC core body 9, and housing has body shell 6 and lower shell body 12, and the front portion of body shell 6 is the cone with suction port, and the rear portion of body shell 6 is hemisphere.On DOC core body 7, scribble the catalyst coat as leading taking noble metal platinum and rhodium.On the outer cylinder of described DOC core body 9, be wrapped with the sheet iron 9-1 that thickness is no more than 1.8mm.
Body shell 6 and lower shell body 12 are respectively made up of inside and outside housing, it between inner and outer shell, is water jacket, be that body shell 6 is made up of main body cover body 6-1, main body inner housing 6-2, lower shell body 12 is made up of lower casing frame 12-1, lower casing inner housing 12-2, the water jacket 6-e of body shell 6 and the water jacket 12-e of lower shell body 12 communicate, outer wall water inlet, lower shell body bottom place is provided with water supply connector 14, and the osculum place in the cone external wall of upper portion of body shell 6 is provided with water output connector 5.
Described forward flange 1 is fixed on the front end of body shell 6, in forward flange 1, be provided with heat insulation flange 2, the rear of heat insulation flange 2 is provided with the air guide sleeve 4 being fixed on forward flange 1 inwall, the rear portion of air guide sleeve 4 is goed deep in body shell 6, the rear portion of air guide sleeve 4 is evenly equipped with vent (seeing Fig. 5 and Fig. 6), vent 4-1 aperture on air guide sleeve 4 bottom surfaces is little, and the vent 4-2 aperture on cylndrical surface is large.The external stability of forward flange 1 has overcoat 3, and the rear portion of overcoat 3 is fixed on the cone position of main body cover 6.
The inwall at body shell 6 middle parts is provided with front spacer ring 7, rear spacer ring 8, DOC core body 9 is clamped between forward and backward spacer ring 7,8, position is air insulated district f between the inwall of the outer cylinder of DOC core body 9 and body shell 6 and between forward and backward spacer ring 7,8, the inner housing of lower shell body 12 upwards extends to form honeycomb duct 11, honeycomb duct 11 is provided with air outlet hole 11-a facing to the cylinder of hemisphere body lumen wall, between the end face in body shell 6 and in honeycomb duct 11 and the inner roof wall of body shell 6, is provided with elasticity gusset 10.Elasticity gusset 9 can keep the stability of honeycomb duct 11.
Rear flange 13 is arranged on the lower end of lower shell body 12.

Claims (4)

1. an anti-explosion diesel engine water-cooling type exhaust gas cleaner, there is forward flange (1), rear flange (13), housing and DOC core body (9), it is characterized in that: housing has body shell (6) and lower shell body (12), the front portion of body shell (6) is the cone with suction port, the rear portion of body shell (6) is hemisphere, body shell (6) and lower shell body (12) are respectively by interior, frame composition, it between inner and outer shell, is water jacket, the water jacket (6-e) of body shell (6) and the water jacket (12-e) of lower shell body (12) communicate, outer wall water inlet, lower shell body bottom place is provided with water supply connector (14), osculum place in the cone external wall of upper portion of body shell (6) is provided with water output connector (5), described forward flange (1) is fixed on the front end of body shell (6), in forward flange (1), be provided with heat insulation flange (2), the latter half of air guide sleeve (4) that is connected with of forward flange (1), the rear portion of air guide sleeve (4) is goed deep in body shell (6), before the inwall at body shell (6) middle part is provided with, rear spacer ring (7, 8), before DOC core body (9) is clamped in, rear spacer ring (7, 8) between, before, rear spacer ring (7, 8) annulus in DOC core body (9) the cylinder outside between is air insulated district (f), the inner housing (12-2) of lower shell body (12) upwards extends to form honeycomb duct (11), honeycomb duct (11) is provided with air outlet hole (11-a) facing to the cylinder of hemisphere body lumen wall, rear flange (13) is arranged on the lower end of lower shell body (12).
2. anti-explosion diesel engine water-cooling type exhaust gas cleaner according to claim 1, is characterized in that: the external stability of forward flange (1) has overcoat (3), the rear portion of overcoat (3) is fixed on the cone position of main body cover (6).
3. anti-explosion diesel engine water-cooling type exhaust gas cleaner according to claim 1, is characterized in that: between the end face in body shell (6) and in honeycomb duct (11) and the inner roof wall of body shell (6), be provided with elasticity gusset (10).
4. anti-explosion diesel engine water-cooling type exhaust gas cleaner according to claim 1, is characterized in that: on the outer cylinder of described DOC core body (9), be wrapped with the sheet iron (9-1) that thickness is no more than 1.8mm.
CN201410223462.XA 2014-05-23 2014-05-23 Anti-explosion diesel engine water-cooling type exhaust gas cleaner Active CN104005815B (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104265425A (en) * 2014-08-30 2015-01-07 中国煤炭科工集团太原研究院有限公司 Exhaust corrugated fire retardance purifier of mining diesel engine
WO2017098452A1 (en) * 2015-12-11 2017-06-15 Pj Aucamp Cooling system for emission gases of an electronically controlled engine
CN108343532A (en) * 2018-01-11 2018-07-31 常州科研试制中心有限公司 Air inlet spark arrester for anti-explosion diesel engine
CN110848006A (en) * 2019-11-26 2020-02-28 郑州维纳实验设备有限公司 Prevent overheated three way catalyst converter

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE3822944A1 (en) * 1988-07-07 1990-01-11 Leistritz Ag Exhaust gas catalyst
CN1771383A (en) * 2003-04-02 2006-05-10 3M创新有限公司 Exhaust system component having insulated double wall
CN201433807Y (en) * 2009-06-22 2010-03-31 山西永恒机械制造有限公司 Purifier for explosionproof diesel engine offgas
CN104033222A (en) * 2014-06-30 2014-09-10 清华大学苏州汽车研究院(吴江) Tail gas purifying device of explosion-proof diesel engine
CN203891976U (en) * 2014-05-23 2014-10-22 常州科研试制中心有限公司 Water-cooled-type tail gas purifying device of anti-explosion diesel engine

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE3822944A1 (en) * 1988-07-07 1990-01-11 Leistritz Ag Exhaust gas catalyst
CN1771383A (en) * 2003-04-02 2006-05-10 3M创新有限公司 Exhaust system component having insulated double wall
CN201433807Y (en) * 2009-06-22 2010-03-31 山西永恒机械制造有限公司 Purifier for explosionproof diesel engine offgas
CN203891976U (en) * 2014-05-23 2014-10-22 常州科研试制中心有限公司 Water-cooled-type tail gas purifying device of anti-explosion diesel engine
CN104033222A (en) * 2014-06-30 2014-09-10 清华大学苏州汽车研究院(吴江) Tail gas purifying device of explosion-proof diesel engine

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104265425A (en) * 2014-08-30 2015-01-07 中国煤炭科工集团太原研究院有限公司 Exhaust corrugated fire retardance purifier of mining diesel engine
WO2017098452A1 (en) * 2015-12-11 2017-06-15 Pj Aucamp Cooling system for emission gases of an electronically controlled engine
US11028777B2 (en) 2015-12-11 2021-06-08 Aim Ip (Pty) Limited Cooling system for emission gases of an electronically controlled engine
CN108343532A (en) * 2018-01-11 2018-07-31 常州科研试制中心有限公司 Air inlet spark arrester for anti-explosion diesel engine
CN110848006A (en) * 2019-11-26 2020-02-28 郑州维纳实验设备有限公司 Prevent overheated three way catalyst converter

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Address after: No. 56 Palm Road, Zhonglou District, Changzhou City, Jiangsu Province, 213000

Patentee after: CHANGZHOU DEVELOPMENT & MANUFACTURE CENTER Co.,Ltd.

Address before: No. 180 Xinshi Road, Zhonglou District, Changzhou City, Jiangsu Province, 213002

Patentee before: CHANGZHOU DEVELOPMENT & MANUFACTURE CENTER Co.,Ltd.