CN104001683A - Supercapacitor cleaning and drying device and cleaning and drying method - Google Patents
Supercapacitor cleaning and drying device and cleaning and drying method Download PDFInfo
- Publication number
- CN104001683A CN104001683A CN201410047738.3A CN201410047738A CN104001683A CN 104001683 A CN104001683 A CN 104001683A CN 201410047738 A CN201410047738 A CN 201410047738A CN 104001683 A CN104001683 A CN 104001683A
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- China
- Prior art keywords
- drying
- cleaning
- ultracapacitor
- plate
- chamber
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
- B08B3/022—Cleaning travelling work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/08—Cleaning involving contact with liquid the liquid having chemical or dissolving effect
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
- F26B21/02—Circulating air or gases in closed cycles, e.g. wholly within the drying enclosure
Abstract
The invention relates to the field of capacitor manufacture and aims to provide a supercapacitor cleaning and drying device and a cleaning and drying method. The supercapacitor cleaning and drying device comprises a rack, a conveying mechanism with a conveying belt, two high-pressure cleaning chambers, a liquid blowing drying chamber and a drying chamber, wherein the two high-pressure cleaning chambers, the liquid blowing drying chamber and the drying chamber are sequentially arranged in a front and back mode and sleeve the conveying belt, and an annular shower pipe group which sleeves the conveying belt is arranged in the high-pressure cleaning chamber. According to the supercapacitor cleaning and drying device, high-pressure hot water surrounds a supercapacitor for cleaning, and drying is performed using hot air after the liquid blowing drying chamber primarily dries water. The supercapacitor cleaning and drying device is high in cleaning and drying efficiency and good in cleaning effect. The cleaning and drying method is capable of meeting cleaning and drying requirements of the supercapacitor and high in efficiency.
Description
Technical field
The present invention relates to field of capacitor manufacture, especially a kind of ultracapacitor clearing and drying device and cleaning and drying method.
Background technology
Ultracapacitor can be at the residual a large amount of electrolyte of capacitor surface in the time of fluid injection, if the white crystals forming after electrolyte is dry is adsorbed on the leading-out terminal of capacitor, can have a strong impact on the serviceability of ultracapacitor, if be adsorbed on the case surface of ultracapacitor, it is attractive in appearance and can corrode shell reduction of service life that electrolyte can be formed the impact of yellow dirt; Chinese Patent Application No.: 200720130832.0 utility model discloses a kind of capacitor cleaning, drying equipment, comprises main frame and electrical control cabinet; Main frame comprises feeding mechanism, cleaning and the rinsing device, drying unit, discharging mechanism, the auxiliary liquid system that are enclosed in casing; Above-mentioned cleaning and rinsing device are disposed with acid or alkali treatment case and one to four rinse tank; Drying unit is provided with drying baker; Electrical control cabinet comprises the tactile face plate of man-machine exchange and PCL Programmable Logic Controller.This capacitor cleaning, drying equipment is applicable to midget capacitor, is not suitable for the large weight of volume heavier and be marked with the ultracapacitor of electrolyte; When this capacitor cleaning, drying equipment uses, capacitor is placed on and is cleaned in basket, lifting cylinder and lateral cylinder by manipulator mechanism drive cleaning basket in cleaning and rinsing device, to do after upper and lower and transverse movement, directly entering drying unit dries, the deficiency that existence is cleaned, drying efficiency is lower and cleaning performance is poor, therefore, design one is cleaned, drying efficiency is higher and the good ultracapacitor clearing and drying device of cleaning performance and cleaning and drying method, becomes problem demanding prompt solution.
Summary of the invention
The object of the invention is that not to be suitable for the larger weight of volume heavier and be marked with the ultracapacitor of electrolyte in order to overcome current capacitor cleaning, drying equipment, exist clean, drying efficiency is lower and cleaning performance is poor deficiency, provide a kind of and clean, drying efficiency higher and the good ultracapacitor clearing and drying device of cleaning performance and cleaning and drying method.
Concrete technical scheme of the present invention is:
A kind of ultracapacitor clearing and drying device, comprises frame, is provided with the conveying mechanism of conveyer belt, is arranged in order and is set in two high-pressure wash chambers outside conveyer belt, blows liquid hothouse and drying chamber along front and back; The indoor circular spray tube group being set in outside conveyer belt that is provided with of high-pressure wash.The conveying ultracapacitor of conveyer belt for this ultracapacitor clearing and drying device, high-pressure water heating cleans around ultracapacitor, tentatively dries up after moisture blowing liquid hothouse, dries with hot blast; This ultracapacitor clearing and drying device cleans, drying efficiency is higher and cleaning performance is better.
As preferably, described high-pressure wash chamber comprises purge chamber's shell, high-pressure hydraulic pump, the horizontal slide unit that bottom is provided with liquid return hole and is connected with frame, the water tank that is provided with electric heating tube and temperature controller; Circular spray tube group comprises the circular spray tube that communicating pipe and several tops are communicated with communicating pipe respectively; Laterally slide unit is connected with the top of purge chamber's shell; Communicating pipe is connected with the slide block of horizontal slide unit; The water side of high-pressure hydraulic pump was communicated with communicating pipe; The water inlet end of liquid return hole and cleaning high-pressure hydraulic pump is communicated with cleaning water tank respectively; Circular spray tube is provided with several and lays respectively at the conical nozzle of both sides, top and bottom.And laterally slide unit improves cleaning performance by driving circular spray tube to make traverse motion communicating pipe.
As preferably, described conveying mechanism comprises drive sprocket set, driven chain wheels and the driving pulley with frame pivot joint, with the coaxial driven pulley being connected of drive sprocket set, the driving-belt being in transmission connection with driving pulley and driven pulley respectively, is connected with frame and motor that output shaft is connected with driving pulley; Conveyer belt is some chains that are in transmission connection with drive sprocket set and driven chain wheels; The lateral surface of chain is provided with several along tandem workpiece positioning component.Conveyer belt is chain, blocks and be beneficial to less cleaning when cleaning.
As preferably, described workpiece positioning component comprises the connecting rod being connected with high location-plate and low location-plate respectively along the high location-plate of horizontally set, low location-plate, two ends; High location-plate is respectively connected with a chain with low location-plate; The opposite face of high location-plate and low location-plate is respectively equipped with the high locating slot and the low locating slot that connect with upper surface.Ultracapacitor is placed on high location-plate and low location-plate and carries out cleaning-drying, is beneficial to moisture and wanders.
As preferably, described blow liquid hothouse comprise be connected with frame blow liquid drying enclosure, with the air inlet pipe, the some grades of air knives that edge is communicated with air inlet pipe in tandem and respectively that blow liquid drying enclosure and be connected; The lower end of air knife is provided with air draft mouth group.Blow liquid drying chamber structure simple and practical.
As preferably, described drying chamber comprises drying chamber shell that bottom is provided with return air inlet and is connected with frame, dries blower fan, entrance point and the electric heater of the output connection of oven dry blower fan, the supervisor who is connected with drying chamber shell upper and is communicated with the port of export of electric heater, be responsible for the discharge pipe group being communicated with; The input of drying blower fan is communicated with return air inlet.Drying chamber is simple and practical.
A kind of ultracapacitor cleaning and drying method, (1) cleaning fluid is put into the water tank of a high-pressure wash chamber that is arranged in front side, and the pressure setting of high-pressure hydraulic pump is 4kgf/ cm
2to 6kgf/ cm
2, open electric heating tube power supply cleaning fluid is heated to 35 DEG C to 40 DEG C, (2) put into clear water in the water tank of another high-pressure wash chamber that is arranged in rear side, and the pressure setting of high-pressure hydraulic pump is 2kgf/ cm
2to 4kgf/ cm
2, open electric heating tube power supply cleaning fluid be heated to 40 DEG C to 45 DEG C; (3) open and dry blower fan and electric heater, the temperature of drying chamber is risen to 55 DEG C to 65 DEG C of setting; (4) two ends of ultracapacitor are put into respectively in the high locating slot of high location-plate and the low locating slot of low location-plate and are located, open motor, the running speed running that chain is set with 500mm/s to 600mm/s; 5) under the high-pressure hydraulic pump effect of a high-pressure wash chamber, cleaning fluid from water tank through communicating pipe and circular spray tube, spray from conical nozzle, after ultracapacitor is cleaned, from liquid return hole reflow tank, laterally slide unit improves cleaning performance by driving circular spray tube to make traverse motion communicating pipe; (6) under the high-pressure hydraulic pump effect of another high-pressure wash chamber, clear water from water tank through communicating pipe and circular spray tube, spray from conical nozzle, ultracapacitor is carried out after rinsing, from liquid return hole reflow tank, laterally slide unit improves wash effect by driving circular spray tube to make traverse motion communicating pipe; (7) some grades of air knives are communicated with compressed air gas source respectively, and it is dry that the compressed air blowing out from air draft mouth group tentatively blows liquid to ultracapacitor; (8) drying under fan action, hot blast is through supervisor, discharge pipe group, drying chamber shell and return air inlet circulation, and circulating air is dried ultracapacitor.Cleaning and drying method can meet the requirement of ultracapacitor cleaning-drying and efficiency higher.
Compared with prior art, the invention has the beneficial effects as follows: this ultracapacitor clearing and drying device cleans, drying efficiency is higher and cleaning performance is better.Circular spray tube is provided with several and lays respectively at the conical nozzle of both sides, top and bottom, and laterally slide unit, by driving circular spray tube to make traverse motion communicating pipe, has improved cleaning performance.Conveyer belt is chain, blocks and be beneficial to less cleaning when cleaning.Ultracapacitor is placed on high location-plate and low location-plate and carries out cleaning-drying, is beneficial to moisture and wanders.Blow liquid hothouse and drying chamber simple and practical.Cleaning and drying method can meet the requirement of ultracapacitor cleaning-drying and efficiency higher.
Brief description of the drawings
Fig. 1 is a kind of structural representation of the present invention;
Fig. 2 is that A in Fig. 1 is to view;
Fig. 3 is that B in Fig. 1 is to view.
In figure: frame-1, high-pressure wash chamber-2, liquid return hole-21, shell-22, purge chamber, high-pressure hydraulic pump-23, laterally slide unit-24, electric heating tube-25, temperature controller-26, water tank-27, communicating pipe-28, circular spray tube-29, conical nozzle-210, blow liquid hothouse-3, blow liquid drying enclosure-31, air inlet pipe-32, air knife-33, air draft mouth group-34, drying chamber-4, return air inlet-41, drying chamber shell-42, dry blower fan-43, electric heater-44, supervisor-45, discharge pipe group-46, conveying mechanism-5, drive sprocket set-51, driven chain wheels-52, driving pulley-53, driven pulley-54, driving-belt-55, motor-56, chain-57, high location-plate-58, low location-plate-59, high locating slot-510, low locating slot-511, connecting rod-512, ultracapacitor-6.
Detailed description of the invention
Below in conjunction with shown in accompanying drawing, the present invention is described further.
As shown in accompanying drawing 1, accompanying drawing 2, accompanying drawing 3: a kind of ultracapacitor clearing and drying device, comprise frame 1, there is the conveying mechanism 5 of conveyer belt, be arranged in order and be set in two high-pressure wash chambers 2 outside conveyer belt along front and back, blow liquid hothouse 3 and drying chamber 4; In high-pressure wash chamber 2, there is the circular spray tube group being set in outside conveyer belt.
Purge chamber's shell 22, high-pressure hydraulic pump 23, the horizontal slide unit 24 that there is liquid return hole 21 bottom described high-pressure wash chamber 2 comprises and be connected with frame 1 screw, the water tank 27 with electric heating tube 25 and temperature controller 26; Circular spray tube group comprises communicating pipe 28 and eight circular spray tubes 29 that top is communicated with communicating pipe 28 respectively; Laterally slide unit 24 is connected with the top screw of purge chamber's shell 22; Communicating pipe 28 is connected with the slide block screw of horizontal slide unit 24; The water side of high-pressure hydraulic pump 23 was communicated with communicating pipe 28; The water inlet end of liquid return hole 21 and high-pressure hydraulic pump 23 is communicated with cleaning water tank 27 respectively; Circular spray tube 29 has eight conical nozzles 210 that lay respectively at both sides, top and bottom.
Described conveying mechanism 5 comprises with frame 1 by drive sprocket set 51, driven chain wheels 52 and the driving pulley 53 of bearing hinge joint, with the coaxial driven pulley being connected 54 of drive sprocket set 51, the driving-belt 55 being in transmission connection with driving pulley 53 and driven pulley 54 respectively, is connected with frame 1 screw and motor 56 that output shaft is connected with driving pulley 53 keys; Conveyer belt is two chains 57 that are in transmission connection with drive sprocket set 51 and driven chain wheels 52; The lateral surface of chain 57 has 20 along tandem workpiece positioning component.In the present embodiment, described circular spray tube 29 is set in outside 57 sections, the chain that is positioned at drive sprocket set 51 and driven chain wheels 52 upsides.Described workpiece positioning component comprises the connecting rod 512 being connected with high location-plate 58 and low location-plate 59 screws respectively along the high location-plate 58 of horizontally set, low location-plate 59, two ends; High location-plate 58 is respectively connected with chain 57 screws with low location-plate 59; The opposite face of high location-plate 58 and low location-plate 59 has respectively the high locating slot 510 and the low locating slot 511 that connect with upper surface.
Described blow liquid hothouse 3 comprise be connected with frame 1 screw blow liquid drying enclosure 31, with blow air inlet pipe 32 that liquid drying enclosure 31 screws are connected, level Four along the air knife 33 being communicated with air inlet pipe 32 in tandem and respectively; The lower end of air knife 33 has air draft mouth group 34.
Described drying chamber 4 comprises that bottom has return air inlet 41 and the drying chamber shell 42 that is connected with frame 1 screw, dry blower fan 43, entrance point and the electric heater 44 of the output connection of oven dry blower fan 43, the supervisor 45 who is connected with drying chamber shell 42 upper screw and is communicated with the port of export of electric heater 44, be responsible for the 45 discharge pipe groups 46 that are communicated with; The input of drying blower fan 43 is communicated with return air inlet 41.
A kind of ultracapacitor cleaning and drying method, (1) cleaning fluid is put into the water tank 27 of a high-pressure wash chamber 2 that is arranged in front side, and the pressure setting of high-pressure hydraulic pump 23 is 5kgf/ cm
2, open electric heating tube 25 power supplys cleaning fluid is heated to 38 DEG C, (2) put into clear water in the water tank 27 of another high-pressure wash chamber 2 that is arranged in rear side, and the pressure setting of high-pressure hydraulic pump 23 is 3kgf/ cm
2, open electric heating tube 25 power supplys cleaning fluid be heated to 43 DEG C; (3) open and dry blower fan 43 and electric heater 44, the temperature of drying chamber 4 is risen to 60 DEG C of setting; (4) two ends of ultracapacitor 6 are put into respectively to location in the high locating slot 510 of high location-plate 58 and the low locating slot 511 of low location-plate 59, open motor 56, the running speed running that chain 57 is set with 550mm/s; (5) under high-pressure hydraulic pump 23 effects of a high-pressure wash chamber 2, cleaning fluid from water tank 27 through communicating pipe 28 and circular spray tube 29, spray from conical nozzle 210, after ultracapacitor 6 is cleaned, from liquid return hole 21 reflow tanks 27, laterally slide unit 24 improves cleaning performance by driving circular spray tube 29 to make traverse motion communicating pipe 28; (6) under high-pressure hydraulic pump 23 effects of another high-pressure wash chamber 2, clear water from water tank 27 through communicating pipe 28 and circular spray tube 29, spray from conical nozzle 210, ultracapacitor 6 is carried out after rinsing, from liquid return hole 21 reflow tanks 27, laterally slide unit 24 improves wash effect by driving circular spray tube 29 to make traverse motion communicating pipe 28; (7) level Four air knife 33 is communicated with compressed air gas source respectively, and it is dry that the compressed air blowing out from air draft mouth group 34 tentatively blows liquid to ultracapacitor 6; (8) drying under blower fan 43 effect, hot blast through being responsible for 45, discharge pipe group 46, drying chamber shell 42 and return air inlet 41 circulate, circulating air is dried ultracapacitor.
The invention has the beneficial effects as follows: this ultracapacitor clearing and drying device cleans, drying efficiency is higher and cleaning performance is better.Circular spray tube is provided with eight conical nozzles that lay respectively at both sides, top and bottom, and laterally slide unit, by driving circular spray tube to make traverse motion communicating pipe, has improved cleaning performance.Conveyer belt is chain, blocks and be beneficial to less cleaning when cleaning.Ultracapacitor is placed on high location-plate and low location-plate and carries out cleaning-drying, is beneficial to moisture and wanders.Blow liquid hothouse and drying chamber simple and practical.Cleaning and drying method can meet the requirement of ultracapacitor cleaning-drying and efficiency higher.
It is apparent to one skilled in the art that the present invention can change into various ways, and such change is not thought and departed from the scope of the present invention.All so apparent amendments of the technical staff to described field, within being included in the scope of this claim.
Claims (7)
1. a ultracapacitor clearing and drying device, is characterized in that: comprise frame, be provided with the conveying mechanism of conveyer belt, be arranged in order and be set in two high-pressure wash chambers outside conveyer belt, blow liquid hothouse and drying chamber along front and back; The indoor circular spray tube group being set in outside conveyer belt that is provided with of high-pressure wash.
2. ultracapacitor clearing and drying device according to claim 1, is characterized in that: purge chamber's shell, high-pressure hydraulic pump, the horizontal slide unit that is provided with liquid return hole bottom described high-pressure wash chamber comprises and is connected with frame, the water tank that is provided with electric heating tube and temperature controller; Circular spray tube group comprises the circular spray tube that communicating pipe and several tops are communicated with communicating pipe respectively; Laterally slide unit is connected with the top of purge chamber's shell; Communicating pipe is connected with the slide block of horizontal slide unit; The water side of high-pressure hydraulic pump was communicated with communicating pipe; The water inlet end of liquid return hole and cleaning high-pressure hydraulic pump is communicated with cleaning water tank respectively; Circular spray tube is provided with several and lays respectively at the conical nozzle of both sides, top and bottom.
3. ultracapacitor clearing and drying device according to claim 1 and 2, it is characterized in that: described conveying mechanism comprises drive sprocket set, driven chain wheels and the driving pulley with frame pivot joint, with the coaxial driven pulley being connected of drive sprocket set, the driving-belt being in transmission connection with driving pulley and driven pulley respectively, is connected with frame and motor that output shaft is connected with driving pulley; Conveyer belt is some chains that are in transmission connection with drive sprocket set and driven chain wheels; The lateral surface of chain is provided with several along tandem workpiece positioning component.
4. ultracapacitor clearing and drying device according to claim 3, is characterized in that: described workpiece positioning component comprises the connecting rod being connected with high location-plate and low location-plate respectively along the high location-plate of horizontally set, low location-plate, two ends; High location-plate is respectively connected with a chain with low location-plate; The opposite face of high location-plate and low location-plate is respectively equipped with the high locating slot and the low locating slot that connect with upper surface.
5. ultracapacitor clearing and drying device according to claim 1 and 2, is characterized in that: described blow liquid hothouse comprise be connected with frame blow liquid drying enclosure, with the air inlet pipe, the some grades of air knives that edge is communicated with air inlet pipe in tandem and respectively that blow liquid drying enclosure and be connected; The lower end of air knife is provided with air draft mouth group.
6. ultracapacitor clearing and drying device according to claim 1 and 2, is characterized in that: described drying chamber comprises that bottom is provided with return air inlet and the drying chamber shell that is connected with frame, dry blower fan, entrance point and the electric heater of the output connection of oven dry blower fan, the supervisor who is connected with drying chamber shell upper and is communicated with the port of export of electric heater, be responsible for the discharge pipe group being communicated with; The input of drying blower fan is communicated with return air inlet.
7. a ultracapacitor cleaning and drying method, is characterized in that: (1) cleaning fluid is put into the water tank of a high-pressure wash chamber that is arranged in front side, and the pressure setting of high-pressure hydraulic pump is 4kgf/ cm
2to 6kgf/ cm
2, open electric heating tube power supply cleaning fluid is heated to 35 DEG C to 40 DEG C, (2) put into clear water in the water tank of another high-pressure wash chamber that is arranged in rear side, and the pressure setting of high-pressure hydraulic pump is 2kgf/ cm
2to 4kgf/ cm
2, open electric heating tube power supply cleaning fluid be heated to 40 DEG C to 45 DEG C; (3) open and dry blower fan and electric heater, the temperature of drying chamber is risen to 55 DEG C to 65 DEG C of setting; (4) two ends of ultracapacitor are put into respectively in the high locating slot of high location-plate and the low locating slot of low location-plate and are located, open motor, the running speed running that chain is set with 500mm/s to 600mm/s; 5) under the high-pressure hydraulic pump effect of a high-pressure wash chamber, cleaning fluid from water tank through communicating pipe and circular spray tube, spray from conical nozzle, after ultracapacitor is cleaned, from liquid return hole reflow tank, laterally slide unit improves cleaning performance by driving circular spray tube to make traverse motion communicating pipe; (6) under the high-pressure hydraulic pump effect of another high-pressure wash chamber, clear water from water tank through communicating pipe and circular spray tube, spray from conical nozzle, ultracapacitor is carried out after rinsing, from liquid return hole reflow tank, laterally slide unit improves wash effect by driving circular spray tube to make traverse motion communicating pipe; (7) some grades of air knives are communicated with compressed air gas source respectively, and it is dry that the compressed air blowing out from air draft mouth group tentatively blows liquid to ultracapacitor; (8) drying under fan action, hot blast is through supervisor, discharge pipe group, drying chamber shell and return air inlet circulation, and circulating air is dried ultracapacitor.
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| CN201410047738.3A CN104001683B (en) | 2014-02-11 | 2014-02-11 | Ultracapacitor clearing and drying device and cleaning and drying method |
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| CN201410047738.3A CN104001683B (en) | 2014-02-11 | 2014-02-11 | Ultracapacitor clearing and drying device and cleaning and drying method |
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| CN104001683A true CN104001683A (en) | 2014-08-27 |
| CN104001683B CN104001683B (en) | 2015-12-02 |
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