CN1039984A - Totally casting compound lift-liquid pipe and manufacturing method thereof - Google Patents
Totally casting compound lift-liquid pipe and manufacturing method thereof Download PDFInfo
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- CN1039984A CN1039984A CN 88104790 CN88104790A CN1039984A CN 1039984 A CN1039984 A CN 1039984A CN 88104790 CN88104790 CN 88104790 CN 88104790 A CN88104790 A CN 88104790A CN 1039984 A CN1039984 A CN 1039984A
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- stalk
- steel pipe
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- alumine
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Abstract
The invention provides a kind of ferrous metal low pressure casting stalk.Its design feature is to be load-bearing and the skeleton that prevents the gas leakage with the steel pipe, the inside and outside pouring of steel pipe alumine refractory material; Manufacturing process is one piece pouring moulding, is delivered for use behind air dry and middle temperature is dried; Needing before using needs the cooling baking through the baking that heats up after the use.
Practice shows that the present invention has overcome the deficiency of prior art, and result of use is good.This stalk is not only applicable to ferrous metal low pressure castings such as cast iron, cast steel, can be applicable to the low pressure casting of non-ferrous metals such as cast aluminium, cast copper yet.
Description
The invention belongs to low-pressure die casting plant.
Low pressure casting is a kind of special casting method: the container that will fill motlten metal places in the hermetically sealed can, in jar, feed Compressed Gas, make molten metal by being inserted in the stalk in the container because pressure raises, enter casting mold, be frozen into foundry goods along the direction opposite with gravity.
The stalk that generally is used for the ferrous metal low pressure casting has two kinds of structural shapes.A kind of is the stalk that is used for the cast iron low pressure casting, and it is skeleton with the steel pipe, and the steel pipe inwall is lined with runner brick, materials such as outer surface of steel tube ramming clay, refractory brick powder.The anti-slagging of retractory ability of this stalk, intensity is low, easily peels off, and service life is for once.Another kind can be used for the stalk of cast iron and cast steel low pressure casting, and it is to be made with the pressure processing more than 20 MPas more than 1300 ℃ by high-quality refractory material.The whole stalk that the used graphite fireclay refractory of Soviet Union Ukraine refractory material scientific research is made, be 3-4 service life.Though this stalk life-span is higher, need special equipment, cost is high.
At present, low-pressure casting process has been widely used in non-ferrous metals castings such as aluminium.A kind of stalk that the Japan clear 58-145358 of special permission communique introduces, its structure is to be lined with the ceramic lining-tube that slides vertically at the steel pipe inwall, the steel pipe outside and end cover are with removable ceramic fibre overcoat.But this stalk can only be used for the low pressure casting of aluminium alloy.Since the heat impact strength of this stalk, the slag corrosion resistance energy, and air-tightness and requirement of strength are well below ferrous metal low-pressure casting lift tube performance indications.Therefore, can not be used for the ferrous metal low pressure casting.
General ferrous metal melt temperature is more than 1300 ℃, and proportion is greater than 7 gram per centimeters
3, have only 600-750 ℃ with temperature, nearly 3 gram per centimeters of proportion
3Aluminum melt compare, more harsh to the requirement of stalk.The ferrous metal low pressure casting must have following performance with stalk:
1, good heat impact strength.Though be baked to more than 900 ℃ before stalk uses, neutralize when from molten metal, taking out being inserted into molten metal more than 1300 ℃, stand huge variations in temperature, require stalk not crack in this case.
2, good slag corrosion resistance energy.The high temperature slag blanket on molten metal surface has very big corrosive power, and the ability that stalk must possess the opposing slagging of retractory just can not be damaged.
3, good air-tightness.Because ferrous metal proportion is bigger, high several times of operating pressure ratio aluminium alloy, so stalk will have higher air-tightness, gas can not leak by stalk when guaranteeing work.
4, higher intensity.When stalk inserts molten metal, can be subjected to the buoyancy of molten metal, especially ferrous metal liquid buoyancy is bigger.Stalk only possesses higher intensity, just phenomenon of rupture can not take place.
The objective of the invention is provides a kind of Totally casting compound lift-liquid pipe and manufacturing method thereof for the deficiency that overcomes prior art.This stalk can be used common refractory, adopts whole pouring technology, in the on-the-spot manufacturing of casting.This kind stalk is not only applicable to the low pressure casting of cast iron, cast steel material, and is applicable to the low pressure casting of non-ferrous metals such as cast aluminium, cast copper.Result of the test shows that its various aspects of performance has all satisfied instructions for use.
The architectural feature of Totally casting compound lift-liquid pipe and manufacturing method thereof is: with steel pipe as load-bearing with prevent the skeleton that gas leaks; Steel pipe can be a seamless steel pipe, also can be the welded still pipe of operating pressure in the time of bearing low pressure casting.The inside and outside pouring of steel pipe alumine refractory material is placed with in the refractory masses and reinforces hook and reinforcing ring, to improve the intensity of refractory masses; The steel pipe upper end is welded with ring flange, is convenient to the stalk location; The steel pipe body outside is welded with little steel column, breaks away to prevent alumine refractory material and steel pipe.
The working lining that Totally casting compound lift-liquid pipe and manufacturing method thereof contacts with molten metal is the alumine refractory material of pouring.Because the refractoriness and the refractoriness under load of this material are higher, it is bigger to resist rapid changing capability of temperature and resistance performance of slag corrosion simultaneously, thereby stalk has good heat impact strength and good slag corrosion resistance energy.The seamless steel pipe of stalk tube wall central authorities or through suppressing the welded still pipe of passed examination can bear the pressure of several MPas and not produce leakage, has guaranteed the stalk good air-tightness.If the heavy 100-500 kilogram of the refractory material of stalk, load-bearing steel pipe pipe thickness are during greater than the 8-12 millimeter, stalk just can not rupture when moving or insert molten metal, has higher intensity.
Once the steel pipe and the situation that combines of the alumine refractory material of pouring were done research.As everyone knows, ferrous materials is more much bigger than the linear expansion coefficient of alumine refractory material, but when stalk inserts molten metal, wrap in the rapid hundreds of degree that raise of skin temperature of the outer high-aluminium vanadine refractory material of steel pipe, and the temperature of the internal layer refractory material of close steel pipe is not to change immediately.Because alumine refractory material thermal conductivity factor is very low, and the time that stalk is worked in molten metal only has several minutes, the rising of steel pipe and refractory material junction temperature is slow and limited.Actual operating position shows, when the refractory thickness between steel pipe and molten metal during greater than 25 millimeters, the steel pipe of this Totally casting compound lift-liquid pipe and manufacturing method thereof and refractory material bound fraction can not be damaged because of the material coefficient of thermal expansion coefficient is different when work.
The Totally casting compound lift-liquid pipe and manufacturing method thereof manufacture process can be divided into operations such as preparation, batch mixing, pouring, drying, finished product.Raw material is a granularity for the 0-3 millimeter and less than the Al that contains of 0.1 millimeter two kinds of specification
2O
3Alumine greater than 55%, alumina cement and concentration are 42.5% industrial phosphoric acid.The pouring mould is divided into external mold and core, and external mold is used for forming the outer shape of stalk, and core is used for forming the central duct of stalk.Have passage on the mould, mould can be made by making the core box mode, and the mold work layer will paste the sheet iron that nail bit has passage.Compounding process is to get 70%0-3 millimeter alumine and 30% less than 0.1 millimeter powdery alumine, add the industrial phosphoric acid (concentration is 42.5%) that accounts for alumine material weight 15%, put into mixer and stir, mixing time is every double centner compound 8-15 minute.The pouring operation is that the compound that will stir adds 5% industrial phosphoric acid (concentration is 42.5%) and 3% alumina cement again, manually stirs into slurry, and the slurry storage life must not be above one hour.Then the slurry that stirs is poured into the cavity (steel pipe that is welded with ring flange and little steel column is placed upside down in cavity central authorities) between external mold and the core, will shake tamping during the grouting material, the refractory material layer thickness should make and bear between steel pipe and molten metal apart from being not less than 25 millimeters.Along the stalk height suitably distance place some reinforcing rings-a kind of diameter greater than outer diameter of steel pipes, less than the ring-like iron wire of the φ 2-4 millimeter of stalk external diameter, radially placing 5-8 reinforcing hook-a kind of diameter at the end of stalk along it is the 5-8 millimeter, the iron wire of long 100-200 millimeter one end buckle.Drying process is, the stalk after will being in the milk earlier is by 0.5 hour time air dry of every millimeter wall thickness, after the demoulding again at 400-500 ℃
Table 3 refractory material softening point
| Temperature (℃) | Sample | Add loading (Kg) | |
| Diameter (cm) | Highly (cm) | ||
| 1230 | 35.1 | 53.2 | 4 |
Fig. 1 is the structure chart of Totally casting compound lift-liquid pipe and manufacturing method thereof; Fig. 2 is the die drawing of pouring usefulness.2 is seamless steel pipe or welded still pipe among the figure, is load-bearing and the skeleton that prevents the gas leakage, the inside and outside pouring of steel pipe alumine refractory material 4; Be welded with ring flange 1 on the steel pipe, be convenient to the stalk location; 3 is little steel column, breaks away from order to prevent refractory material 4 and steel pipe 2; 5 is reinforcing ring, and 6 for reinforcing hook.In the die drawing, 7 is external mold, and 9 is core, and 11 are the inverted steel pipe that is welded with flange and little steel column, 8 cavitys for the pouring slurry, and 10 and 12 is passage.
The manufacturing process of Totally casting compound lift-liquid pipe and manufacturing method thereof is: after the alumine of 70Kg0-3mm and 30Kg are mixed less than the powdery alumine of 0.1mm, add 15Kg concentration and be 42.5% industrial phosphoric acid, put into mixer and stirred 15 minutes.Inclining from mixer, to add 5Kg concentration after again be 42.5% industrial phosphoric acid and the alumina cement of 3Kg, manually stirs into slurry.Within an hour mechanical pudding limit, slurry limit is poured onto in the cavity 8.Equidistantly placing 3 diameters along the stalk length direction is that 200 millis toasted by 0.1 hour time of every millimeter wall thickness, and stalk just can be made into.
The present invention has made a collection of stalk in Anshan iron and steel plant cast tube factory by said structure, manufacturing process.The height of stalk is 1266 millimeters, the alumine refractory material external diameter of pouring is 240 millimeters, internal diameter is 120 millimeters, the skeleton outer diameter of steel pipes is 184 millimeters, internal diameter is 168 millimeters, and long 1200 millimeters, stalk is listed table 1 in alumine refractory material chemical analysis, every performance is listed table 2 in, and softening point is listed table 3 in.
Table 1 alumine refractory material chemical analysis (%)
| Calcination | SiO 2 | Al 2O 3 | CaO | MgO | Fe 2O 3 |
| 2.08 | 37.80 | 55.49 | 0.34 | 0.081 | 1.66 |
Table 2 capabilities of refractory materials
| Compressive resistance (Mpa) | The porosity (%) | Bulk density g/Cm 3 |
| 1625.94 | 17.73 | 2.34 |
The reinforcing ring 5 of rice, the reinforcing ring diameter is 3 millimeters iron wire coileds.Put 6 along the radially equally distributed reinforcing hook 6 of stalk at the stalk end, reinforcing hook and be with diameter is that 8 millimeters iron wires are made.Note reinforcing hook and must not be exposed at the refractory material outside.Stalk after the pouring needs air dry, and the demoulding is again 400-500 ℃ of baking eight hours after 30 hours, and just referable is used.
Need through the baking that heats up before this Totally casting compound lift-liquid pipe and manufacturing method thereof uses, the baking of need lowering the temperature after the use is to prolong its life cycle.The baking that heats up is that stalk is placed baker, makes furnace temperature be raised to 1000 ℃ in half an hour, is incubated 2 hours and just can inserts the molten metal use immediately; Cooling baking is the stalk after using to be put into temperature immediately reach 1000 ℃ baker baking 1 hour, is as cold as room temperature with stove then.
Once with long 1500 millimeters of this stalk low pressure casting, diameter was 90 millimeters a seamless tube blank, each four.The cast steel grade is 35#, 45#, 15Ti etc.Use the alumine refractory material of stalk after 5 times still to keep smooth, wedge angle is neat, any peeling off and seminess do not occur, and is respond well.
Claims (11)
1, a kind of is skeleton with the steel pipe, the low pressure casting of the inside and outside pouring of steel pipe alumine refractory material, and compound stalk is characterized in that adopting whole pouring technology, one-shot forming.
2, the compound stalk of low pressure casting according to claim 1 is characterized in that steel pipe can select seamless steel pipe for use or can bear the welded still pipe of the required operating pressure of low pressure casting through suppressing checking, and the steel pipe outside is welded with little steel column.
3, the compound stalk of low pressure casting according to claim 1 is characterized in that the alumine refractory material contains Al
2O
3Greater than 55%, and the refractory material layer thickness should make, and distance is not less than 25 millimeters between load-bearing steel pipe and molten metal.
4, the compound stalk of low pressure casting according to claim 1, the proportioning and the compound method that it is characterized in that refractory material are: with the alumine of 70%0-3 millimeter and 30% less than 0.1 millimeter powdery alumine, adding accounts for the alumine material and weighs 15% industrial phosphoric acid (concentration is 42.5%), putting into mixer stirs, mixing time is per hundred kilograms of compound 8-15 minutes, and then add the alumina cement of 5% industrial phosphoric acid (concentration is 42.5%) and 3%, manually stir into slurry.
5, a kind of manufacturing process of Totally casting compound lift-liquid pipe and manufacturing method thereof is characterized in that slurry is watered in the model that is filled in middle rotation steel pipe, will shake tamping during pouring and place reinforcing ring, and end is put the reinforcing hook, and pouring is after air dry and middle temperature is dried.
6, manufacturing process according to claim 5 is characterized in that the slurry storage life that stirs must not be above one hour.
7, manufacturing process according to claim 5, the time of stalk air dry is every millimeter wall thickness 0.5 hour after it is characterized in that watering.
8, manufacturing process according to claim 5 is characterized in that pressing every millimeter time of 0.1 hour of wall thickness 400-500 ℃ of baking after the demoulding.
9, a kind of use technology of Totally casting compound lift-liquid pipe and manufacturing method thereof, needing before it is characterized in that using needs after the use through the cooling baking through the baking that heats up.
10, use technology according to claim 9, the baking that it is characterized in that heating up is that stalk is placed baker, is warmed up to 1000 ℃ in half an hour, is incubated 2 hours and just can uses.
11, use technology according to claim 9, the baking that it is characterized in that lowering the temperature is that the stalk after using is put into the baker that temperature reaches 1000 ℃ immediately, is incubated 1 hour, is chilled to room temperature with stove.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 88104790 CN1015345B (en) | 1988-08-03 | 1988-08-03 | Totally casting compound lift-liquid pipe and manufacturing method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 88104790 CN1015345B (en) | 1988-08-03 | 1988-08-03 | Totally casting compound lift-liquid pipe and manufacturing method thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1039984A true CN1039984A (en) | 1990-02-28 |
| CN1015345B CN1015345B (en) | 1992-02-05 |
Family
ID=4833144
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 88104790 Expired CN1015345B (en) | 1988-08-03 | 1988-08-03 | Totally casting compound lift-liquid pipe and manufacturing method thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN1015345B (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101462295B (en) * | 2009-01-09 | 2011-02-16 | 北京金海虹氮化硅有限公司 | Method for producing ceramic lift tube without demoulding line |
| CN102020476A (en) * | 2010-11-05 | 2011-04-20 | 二重集团（德阳）重型装备股份有限公司 | Method for molding dozzle and cast lughole of large steel ingot and novel refractory material used by same |
| CN102179498A (en) * | 2011-06-21 | 2011-09-14 | 海门市沪海有色铸造有限公司 | Energy-saving device of liquid rising pipe of low-pressure casting machine |
| CN105132711A (en) * | 2015-08-21 | 2015-12-09 | 云南锡业股份有限公司 | Method for prolonging service life of oxidoreduction opening refractory bricks of rotary anode furnace |
| CN105834399A (en) * | 2016-04-11 | 2016-08-10 | 南通大学 | Composite low-pressure casting riser tube and preparation method thereof |
| CN109940152A (en) * | 2017-12-21 | 2019-06-28 | 沈阳铸造研究所有限公司 | A kind of high temperature alloy antigravity casting stalk and its manufacturing method |
-
1988
- 1988-08-03 CN CN 88104790 patent/CN1015345B/en not_active Expired
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101462295B (en) * | 2009-01-09 | 2011-02-16 | 北京金海虹氮化硅有限公司 | Method for producing ceramic lift tube without demoulding line |
| CN102020476A (en) * | 2010-11-05 | 2011-04-20 | 二重集团（德阳）重型装备股份有限公司 | Method for molding dozzle and cast lughole of large steel ingot and novel refractory material used by same |
| CN102020476B (en) * | 2010-11-05 | 2012-10-10 | 二重集团（德阳）重型装备股份有限公司 | Method for molding cast lughole of dozzle of large steel ingot |
| CN102179498A (en) * | 2011-06-21 | 2011-09-14 | 海门市沪海有色铸造有限公司 | Energy-saving device of liquid rising pipe of low-pressure casting machine |
| CN105132711A (en) * | 2015-08-21 | 2015-12-09 | 云南锡业股份有限公司 | Method for prolonging service life of oxidoreduction opening refractory bricks of rotary anode furnace |
| CN105132711B (en) * | 2015-08-21 | 2017-07-07 | 云南锡业股份有限公司 | A kind of method for extending Rotary Anode Furnace redox mouthful refractory brick service life |
| CN105834399A (en) * | 2016-04-11 | 2016-08-10 | 南通大学 | Composite low-pressure casting riser tube and preparation method thereof |
| CN105834399B (en) * | 2016-04-11 | 2017-12-15 | 南通大学 | A kind of composite low-pressure casting stalk and preparation method thereof |
| CN109940152A (en) * | 2017-12-21 | 2019-06-28 | 沈阳铸造研究所有限公司 | A kind of high temperature alloy antigravity casting stalk and its manufacturing method |
Also Published As
| Publication number | Publication date |
|---|---|
| CN1015345B (en) | 1992-02-05 |
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