CN103995519A - Activation state monitoring system of external electrode coating equipment - Google Patents
Activation state monitoring system of external electrode coating equipment Download PDFInfo
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- CN103995519A CN103995519A CN201410250788.1A CN201410250788A CN103995519A CN 103995519 A CN103995519 A CN 103995519A CN 201410250788 A CN201410250788 A CN 201410250788A CN 103995519 A CN103995519 A CN 103995519A
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- goods
- electrode coating
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
Abstract
The invention relates to an activation state monitoring system of external electrode coating equipment. The system comprises a first proximity sensor, a second proximity sensor, a signal collecting device and a monitoring and recording device, wherein the first proximity sensor senses the operation state of a product loading wheel in real time and outputs a first warning signal when the product loading wheel stops; the second proximity sensor senses the number of products in the product loading wheel in real time and outputs a second warning signal when it is sensed that no-product time of the product loading wheel exceeds a preset threshold; the signal collecting device collects the first warning signal and the second warning signal output by the first sensor and the second sensor; the monitoring and recording device records warning types, occurrence frequency of the warning types and occurrence time of warnings corresponding to the first warning signal and the second warning signal. By means of the system, real-time automatic monitoring of an activation state of the external electrode coating equipment is achieved, and the technical problems that the actual activation state of existing external electrode coating equipment can only be observed by operators and recorded and gathered manually, and accordingly differences exist in records and the actual activation state of the equipment can not be analyzed correctly are solved.
Description
Technical field
The invention belongs to outer electrode coating apparatus and transfer condition monitoring technical field, be specifically related to a kind of outer electrode coating apparatus and transfer condition monitoring system.
Background technology
Outer electrode coating apparatus is by the upper outer electrode of two ends coating of ceramic body electric capacity, makes the equipment of outer electrode and internal electrode conducting.At present, the actual state of transferring of outer electrode coating apparatus, can only observe by operator the alarm of outer electrode coating apparatus, is then manually recorded in daily paper, is finally arranged by special messenger and gathers day other record.This recording method, may be variant owing to adopting manual record mode, comprise warning quantity and warning title, and cannot record the time of reporting to the police and shutting down, thereby cause cannot Correct Analysis equipment the actual emotionally condition of transferring.
Summary of the invention
The object of the invention is to solve above-mentioned technical matters and provide a kind of outer electrode coating apparatus to transfer condition monitoring system, the actual state of transferring that is intended to solve current outer electrode coating apparatus can only observe by operator, manually record gathers and causes record there are differences, thereby causes the technical matters of the actual situation of transferring that cannot Correct Analysis equipment.
For achieving the above object, the present invention adopts following technical scheme:
A kind of outer electrode coating apparatus is transferred condition monitoring system, comprising:
The first proximity transducer, for the motion state that the loading of induction goods is taken turns in real time, and loads when wheel is shut down and exports the first alerting signal at described goods, carries out equipment downtime warning;
The second proximity transducer, loads the quantity of goods in wheel for real-time described goods of induction, and interiorly exports the second alerting signal while exceeding predetermined threshold value without the goods time what sense that described goods load wheel, carries out transmitting and reporting to the police without goods;
Signal pickup assembly, is connected with described first and second sensor respectively, for gathering first and second alerting signal of described first and second sensor output;
Monitor recording device, be connected with described signal pickup assembly, first and second alerting signal gathering for receiving described signal pickup assembly, the corresponding warning classification of described first and second alerting signal of record, the frequency of warning classification and each time of origin of reporting to the police.
Described the first proximity transducer is installed on described goods and loads the outside of taking turns, and described the second proximity transducer is installed on described goods and loads the inside of taking turns.
Described monitor recording device is computing machine, is built-in with the software program of realizing monitoring record.
The present invention responds in real time goods by the first proximity transducer and loads the motion state of wheel, and loads when wheel is shut down and export the first alerting signal at described goods, carries out equipment downtime warning, the second proximity transducer, responds to described goods and loads the quantity of goods in wheel in real time, and interiorly exports the second alerting signal while exceeding predetermined threshold value without the goods time what sense that described goods load wheel, carries out transmitting and reporting to the police without goods, gather described first by signal pickup assembly, first of two sensor outputs, two alerting signals, be sent to monitor recording device, record described first by described monitor recording device, the corresponding warning classification of two alerting signals, the frequency of warning classification and each time of origin of reporting to the police, thereby realize the real-time automatic monitoring to the outer electrode coating apparatus state of transferring, the actual state of transferring that has solved current outer electrode coating apparatus can only be observed by operator, manually record gathers and causes record there are differences, thereby cause the technical matters of the actual situation of transferring that cannot Correct Analysis equipment.
Brief description of the drawings
Figure 1 shows that a kind of outer electrode coating apparatus that the embodiment of the present invention provides transfers the method for supervising schematic diagram of condition monitoring system.
Embodiment
Below, in conjunction with example, substantive distinguishing features of the present invention and advantage are further described, but the present invention is not limited to listed embodiment.
Refer to shown in Fig. 1, a kind of outer electrode coating apparatus is transferred condition monitoring system, comprising:
The first proximity transducer 2, loads the motion state of wheel 1, and export the first alerting signal in the time that described goods loads wheel shutdown for responding to goods in real time, carry out equipment downtime warning;
The second proximity transducer 3, loads the quantity of wheel 1 interior goods 4 for real-time described goods of induction, and interiorly exports the second alerting signal while exceeding predetermined threshold value without the goods time what sense that described goods load wheel 1, carries out transmitting and reporting to the police without goods;
Signal pickup assembly, is connected with described first and second sensor respectively, for gathering first and second alerting signal of described first and second sensor output;
Monitor recording device, be connected with described signal pickup assembly, first and second alerting signal gathering for receiving described signal pickup assembly, and the corresponding warning classification of first and second alerting signal or the frequency of warning title, warning classification or warning title and each time of origin of reporting to the police described in real time record, gather.
Described goods load wheel interior exceed threshold value described in predetermined threshold value without the goods time can be according to the transferring emotionally condition and need to adjust of the equipment of physical record, can 10 seconds, 20 seconds etc.
In order to bring into play better the function of proximity transducer, in the embodiment of the present invention, described the first proximity transducer is installed on described goods and loads the outside certain distance of taking turns, and described the second proximity transducer is installed on described goods and loads the inside of wheel, and is positioned at the top certain distance of goods rest area.Like this, be convenient to the motion state of the goods loading wheel of effectively and exactly responding to or the quantity of the interior goods of goods loading wheel.
In the embodiment of the present invention, described monitor recording device can be a computing machine, is built-in with the software program of realizing above-mentioned monitoring record function.
Described signal pickup assembly can adopt the corresponding data acquisition card under prior art.
It should be noted that, described goods load wheel 1, and the funnel 5 of goods conveying device and track are work on hand parts or the unit of described outer electrode coating apparatus.
The course of work of the present invention is as follows:
Described in the embodiment of the present invention, outer electrode coating apparatus is transferred, goods load wheel 1 rotation, goods to be processed 4 (ceramic body electric capacity) are fallen in coating hole and process processing, in the equipment process of transferring, the first proximity transducer is responded in real time these goods and is loaded the motion state of taking turns, as equipment instantaneous stop, the first alerting signal can be responded to and send to the first proximity transducer 2, indicating equipment is in stopped status, the second proximity transducer respond in real time goods load wheel goods 4 amounts number, when the amount of goods 4 is very few, goods conveying device, comprise funnel 5 and track action, adding goods 4 loads in wheel 1 to described goods, if goods conveying device cannot carry goods to load in wheel 1 to goods, cause the goods loading 1 interior time without goods 4 of wheel to exceed certain threshold value, as 60s, the alert signal of Secondary Report can be responded to and send to the second proximity transducer 3, described first and second alerting signal is transported to described monitor recording device after being gathered by described signal pickup assembly 4 in real time, carry out in real time record by the software program in described monitor recording device by presetting method, by above method, the present invention has ensured the real-time accurate recording that outer electrode coating apparatus is transferred, thus the reliably foundation accurately of transferring that condition emotionally provides for Correct Analysis equipment actual.
The present invention responds in real time goods by the first proximity transducer and loads the motion state of wheel, and loads when wheel is shut down and export the first alerting signal at described goods, carries out equipment downtime warning, the second proximity transducer, responds to described goods and loads the quantity of goods in wheel in real time, and interiorly exports the second alerting signal while exceeding predetermined threshold value without the goods time what sense that described goods load wheel, carries out transmitting and reporting to the police without goods, gather described first by signal pickup assembly, first of two sensor outputs, two alerting signals, be sent to monitor recording device, record described first by described monitor recording device, the corresponding warning classification of two alerting signals, the frequency of warning classification and each time of origin of reporting to the police, thereby realize the real-time automatic monitoring to the outer electrode coating apparatus state of transferring, the actual state of transferring that has solved current outer electrode coating apparatus can only be observed by operator, manually record gathers and causes record there are differences, thereby cause the technical matters of the actual situation of transferring that cannot Correct Analysis equipment.
The above is only the preferred embodiment of the present invention; it should be pointed out that for those skilled in the art, under the premise without departing from the principles of the invention; can also make some improvements and modifications, these improvements and modifications also should be considered as protection scope of the present invention.
Claims (3)
1. outer electrode coating apparatus is transferred a condition monitoring system, it is characterized in that, comprising:
The first proximity transducer, for the motion state that the loading of induction goods is taken turns in real time, and loads when wheel is shut down and exports the first alerting signal at described goods, carries out equipment downtime warning;
The second proximity transducer, loads the quantity of goods in wheel for real-time described goods of induction, and interiorly exports the second alerting signal while exceeding predetermined threshold value without the goods time what sense that described goods load wheel, carries out transmitting and reporting to the police without goods;
Signal pickup assembly, is connected with described first and second sensor respectively, for gathering first and second alerting signal of described first and second sensor output;
Monitor recording device, be connected with described signal pickup assembly, first and second alerting signal gathering for receiving described signal pickup assembly, the corresponding warning classification of described first and second alerting signal of record, the frequency of warning classification and each time of origin of reporting to the police.
2. outer electrode coating apparatus is transferred condition monitoring system according to claim 1, it is characterized in that, described the first proximity transducer is installed on described goods and loads the outside of taking turns, and described the second proximity transducer is installed on described goods and loads the inside of taking turns.
3. outer electrode coating apparatus is transferred condition monitoring system according to claim 1, it is characterized in that, described monitor recording device is computing machine, is built-in with the software program of realizing monitoring record.
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CN201410250788.1A CN103995519A (en) | 2014-06-09 | 2014-06-09 | Activation state monitoring system of external electrode coating equipment |
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CN201410250788.1A CN103995519A (en) | 2014-06-09 | 2014-06-09 | Activation state monitoring system of external electrode coating equipment |
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Citations (8)
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WO2001025780A1 (en) * | 1999-10-06 | 2001-04-12 | Iowa State University Research Foundation, Inc. | Chemical sensor and coating for same |
CN2705895Y (en) * | 2004-04-30 | 2005-06-22 | 林弘 | Coating device for cell electrode coating |
CN2854825Y (en) * | 2005-09-30 | 2007-01-03 | 深圳市比克电池有限公司 | Lithium ion battery coating machine |
CN101304069A (en) * | 2008-06-13 | 2008-11-12 | 南京航空航天大学 | Piezoelectric ceramic fibre containing metal core painted by electrode partly |
US20090294301A1 (en) * | 2008-06-02 | 2009-12-03 | Feldman Benjamin J | Reference Electrodes Having An Extended Lifetime for Use in Long Term Amperometric Sensors |
CN102989611A (en) * | 2012-10-18 | 2013-03-27 | 吴江市元通纺织品有限公司 | Uniform coating machine |
CN103149896A (en) * | 2013-01-31 | 2013-06-12 | 天津市隆安达建筑仪器科技发展有限公司 | Monitoring device and networked automatic monitoring and recording system for pile hammering machine construction |
CN203253596U (en) * | 2012-12-27 | 2013-10-30 | 天津力神电池股份有限公司 | Coating roller balance adjustment monitoring apparatus |
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2014
- 2014-06-09 CN CN201410250788.1A patent/CN103995519A/en active Pending
Patent Citations (8)
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WO2001025780A1 (en) * | 1999-10-06 | 2001-04-12 | Iowa State University Research Foundation, Inc. | Chemical sensor and coating for same |
CN2705895Y (en) * | 2004-04-30 | 2005-06-22 | 林弘 | Coating device for cell electrode coating |
CN2854825Y (en) * | 2005-09-30 | 2007-01-03 | 深圳市比克电池有限公司 | Lithium ion battery coating machine |
US20090294301A1 (en) * | 2008-06-02 | 2009-12-03 | Feldman Benjamin J | Reference Electrodes Having An Extended Lifetime for Use in Long Term Amperometric Sensors |
CN101304069A (en) * | 2008-06-13 | 2008-11-12 | 南京航空航天大学 | Piezoelectric ceramic fibre containing metal core painted by electrode partly |
CN102989611A (en) * | 2012-10-18 | 2013-03-27 | 吴江市元通纺织品有限公司 | Uniform coating machine |
CN203253596U (en) * | 2012-12-27 | 2013-10-30 | 天津力神电池股份有限公司 | Coating roller balance adjustment monitoring apparatus |
CN103149896A (en) * | 2013-01-31 | 2013-06-12 | 天津市隆安达建筑仪器科技发展有限公司 | Monitoring device and networked automatic monitoring and recording system for pile hammering machine construction |
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Application publication date: 20140820 |