CN103995004B - Online detection method and device applied to wire wrapping insulation production - Google Patents
Online detection method and device applied to wire wrapping insulation production Download PDFInfo
- Publication number
- CN103995004B CN103995004B CN201410241917.0A CN201410241917A CN103995004B CN 103995004 B CN103995004 B CN 103995004B CN 201410241917 A CN201410241917 A CN 201410241917A CN 103995004 B CN103995004 B CN 103995004B
- Authority
- CN
- China
- Prior art keywords
- range sensor
- winding machine
- stroboscope
- signal
- rotating disk
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Landscapes
- Filamentary Materials, Packages, And Safety Devices Therefor (AREA)
Abstract
The invention provides an online detection method and device applied to wire wrapping insulation production. The online detection method and device have the beneficial effects that a convex nut on a rotating wrapping mechanism rotary disc is detected through a distance sensor so as to trigger a signal, and the signal is transmitted to a stroboscope through a cable to ensure that the stroboscope emits hard light; when the wrapping mechanism rotary disc rotates at a high speed, the stroboscope flickers at the same frequency, and thus a static image of a wrapping mechanism can be observed. According to the online detection method, the purpose of detecting whether all parts of the wrapping mechanism are perfect when wire wrapping insulation production equipment is in a high-speed operating state is achieved, and the difficulty that with present wrapping production equipment, a wrapping state can only be inspected after halting is well solved.
Description
Technical field
The invention belongs to electric wire manufacture field, specifically relate to exist around the insulation of pouch-type insulated wire cable or sheath
Method and its device of its equipment state is detected in production process.
Background technology
At present, the insulation processing of electric wire mainly has three productions mode, and the first extrudes insulating square for high-temperature fusion
Formula, second are low temperature cold forming extrusion sintering processing, the third is wrapped sintering processing, for the electric wire electricity of the third mode
Cable is mainly used in the fields such as Aero-Space, and cable core requires and its strict to the controlling extent of production process, and around-packing technology is it
The master operation producing, after winding machine behaves, the wrapping mechanism of high-speed rotation is difficult to judge twining package tape and each guide wheel etc.
Whether position working condition is good, the method that tradition checks, can only wait to stop whether inspection machine later has exception by shutting down,
After detection is good, start again runs, and so frequently checks every half an hour, affects production efficiency, repeatedly shuts down simultaneously
Impact can be produced on the quality of product.
Content of the invention
The purpose of the present invention is for shutting down testing equipment impact production efficiency and product quality in background, and providing can be
Whether good line detect in the wrapped production status of winding machine method and device.
In order to solve the problems of background technology, the present invention employs the following technical solutions: electric wire lapped insulation produces
When online test method, its method comprises the following steps:
1) it is provided with range sensor, the described measurement direction of range sensor and winding machine rotating disk in winding machine side
Side is vertical, and the spacing between range sensor and winding machine is 20mm；
2) embedding nut on winding machine rotating disk side, it is 10mm that described nut projects rotating disk lateral distance, winding machine
Turntable rotation, range sensor detects the change distance that nut follows turntable rotation；
3) range sensor detects the distance change trigger that nut causes, and signal is reached frequency by transmission cable
Dodge instrument, described stroboscope will send the flash of light of 10 microseconds after being connected to signal.
Electric wire lapped insulation produce when on-line measuring device, detection means include range sensor, signal-transmitting cable,
Stroboscope；
Described range sensor, for send the distance change being caused at the volley by the nut being embedded in rotating disk away from
From signal；
Described stroboscope, the signal sending for receiving range sensor, feedback light emitting stroboscopic.
Operation principle of the present invention is as follows: by the raised nut triggering on the winding machine rotating disk of range sensor detection rotation
Signal, this signal is passed to stroboscope by cable so as to send 10 microsecond high lights, when wrapping mechanism rotating disk high-speed rotation
When, stroboscope will send same frequency flash of light, can detect the stable situation of winding machine rotating disk according to stroboscope flash of light, this
Method reaches wire insulation and detects under high-speed cruising state whether wrapping mechanism each position state is intact around package production apparatus
Purpose, solves well and only could check wrapped state after shutting down around package production apparatus at present.
In sum, the advantage of this invention is as follows: this device has structure simply, and easy to use, this device can be wrapped
Production equipment detects state whether intact purpose in wrapping mechanism position under high-speed cruising state, need not shut down detection,
On the premise of ensureing product quality, effectively raise production efficiency.
Brief description
Fig. 1 is the structural representation of the present invention；
Fig. 2 is the overlooking the structure diagram of the present invention.
Wherein, 1, range sensor；2nd, winding machine rotating disk；3rd, nut；4th, stroboscope.
Specific embodiment
Referring to the drawings, online test method when electric wire lapped insulation produces, its method comprises the following steps:
1) it is provided with range sensor, the described measurement direction of range sensor and winding machine rotating disk side in winding machine side
Face is vertical, and the spacing between range sensor and winding machine is 20mm；
2) embedding nut on winding machine rotating disk side, it is 10mm that described nut projects rotating disk lateral distance, winding machine
Turntable rotation, range sensor detects the change distance that nut follows turntable rotation；
3) range sensor detects the distance change trigger that nut causes, and signal is reached frequency by transmission cable
Dodge instrument, described stroboscope will send the flash of light of 10 microseconds after being connected to signal.
Electric wire lapped insulation produce when on-line measuring device, detection means include range sensor, signal-transmitting cable,
Stroboscope；
Described range sensor, for send the distance change being caused at the volley by the nut being embedded in rotating disk away from
From signal；
Described stroboscope, the signal sending for receiving range sensor, feedback light emitting stroboscopic.
Concrete grammar is first range sensor to be fixed on winding machine, sensor measurement direction and winding machine
Structure round turntable face is perpendicular, and spacing be 20mm so as to the distance of wrapping mechanism plane of rotor disc can be measured, spiral when wrapped
When turning, embedding nut on wrapping mechanism rotating disk afterwards, nut exceeds 10mm compared with disc surfaces, and when turntable rotation, distance passes
Sensor can just detect the change of the distance caused by the nut inlayed, and its measured value is changed into 10mm from original 20mm,
This change can be treated as a jump signal, passing to stroboscope by signal-transmitting cable, dashes forward when stroboscope receives this
After signalling, just glisten once, flash duration is 10 microseconds.
After winding machine is started working, the just high-speed rotation of taping head rotating disk, range sensor detects caused by nut
Continuous jump signal, and pass to stroboscope, stroboscope starts group flashing light, and wrapped rotating disk often rotates a circle, and stroboscope dodges
Light once it is seen that the current position of taping head, when rotation was to next week it was observed that remain that taping head rotates to same
Position, it was observed that the image of same position after each taping head rotates to this position, in eye impression it is seen that be
Static taping head, thus can check in the case of non-stop-machine whether each position such as twining package tape has in production process different
Often.
Claims (1)
1. electric wire lapped insulation produce when online test method it is characterised in that: when including producing using electric wire lapped insulation
Line detector, this detection means includes range sensor, signal-transmitting cable, stroboscope；Its method comprises the following steps:
1) it is provided with range sensor in winding machine side, the described measurement direction of range sensor is hung down with winding machine rotating disk side
Directly, the spacing and between range sensor and winding machine is 20mm；
2) embedding nut on winding machine rotating disk side, it is 10mm that described nut projects rotating disk lateral distance, winding machine rotating disk
Rotation, range sensor detects the change distance that nut follows turntable rotation；
3) range sensor detects the distance change trigger that nut causes, and signal is reached stroboscopic by transmission cable
Instrument, described stroboscope will send the flash of light of 10 microseconds after being connected to signal.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410241917.0A CN103995004B (en) | 2014-05-30 | 2014-05-30 | Online detection method and device applied to wire wrapping insulation production |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410241917.0A CN103995004B (en) | 2014-05-30 | 2014-05-30 | Online detection method and device applied to wire wrapping insulation production |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103995004A CN103995004A (en) | 2014-08-20 |
| CN103995004B true CN103995004B (en) | 2017-01-25 |
Family
ID=51309227
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410241917.0A Active CN103995004B (en) | 2014-05-30 | 2014-05-30 | Online detection method and device applied to wire wrapping insulation production |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN103995004B (en) |
Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| PL217430B1 (en) * | 2010-05-06 | 2014-07-31 | Int Tobacco Machinery Poland | Method for determining mutual position of the filter segments on the carrier element of the grouping unit in the process of manufacturing multi-segmented filters |
| CN201751918U (en) * | 2010-07-03 | 2011-02-23 | 胡凡 | Warning device for correction of student writing posture |
| CN103139452A (en) * | 2011-11-30 | 2013-06-05 | 贵州航空发动机研究所 | Stroboscopic tracking camera device |
| CN102854332B (en) * | 2012-09-17 | 2014-05-21 | 华北电力大学 | Device and method for measuring rotational speed on basis of electrostatic sensor array and data fusion |
| CN103727885A (en) * | 2014-01-16 | 2014-04-16 | 深圳市华测检测技术股份有限公司 | Detection method for yo-yo elastic tether length |
-
2014
- 2014-05-30 CN CN201410241917.0A patent/CN103995004B/en active Active
Also Published As
| Publication number | Publication date |
|---|---|
| CN103995004A (en) | 2014-08-20 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN106697377B (en) | The horizontal cigarette detection method of cigarette transfer passage, device and system | |
| CN103033157B (en) | The online bulge monitoring device of sleeve pipe | |
| CN104226730A (en) | Steel cord drawing and wiring displacement fault detection device and detection method thereof | |
| CN109541415A (en) | Partial discharge detection device | |
| CN111076657B (en) | Cable eccentricity detection device | |
| CN103995004B (en) | Online detection method and device applied to wire wrapping insulation production | |
| CN204462186U (en) | The calibrating installation of elevator governor tester | |
| CN203850069U (en) | Sheathed cable core deficient point marking device | |
| CN202208572U (en) | Device with double meter measuring programs | |
| CN204982348U (en) | Device for detecting disconnection | |
| CN105155159B (en) | Broken thread detector and method | |
| CN106429588A (en) | Detection device and detection method for detecting breakage of packing belt and automatic halt of winding machine | |
| CN103318672A (en) | Aluminum tape coil diameter detection device of aluminum processing equipment | |
| CN103743518B (en) | A kind of winding machine Automatic tensile force detection device | |
| CN203143599U (en) | Flaw detection device for conveyor belts with steel rope cores | |
| CN203606323U (en) | Device for detecting defects of communication cable conductor | |
| CN106516862A (en) | Unreeling system with fault detection function | |
| CN105217382A (en) | A kind of heat-shrinkable T bush S. A. coils machine | |
| CN204065017U (en) | A kind of crossed yoke magnetic powder inspection device | |
| CN219696148U (en) | Intelligent cable-former broken line monitoring device | |
| CN104422852A (en) | Superconducting magnet coil interturn insulation detecting device and method | |
| CN205575241U (en) | Unwrapping wire system with fault detection function | |
| CN205328376U (en) | Automatic detect turn -buckle | |
| CN203094495U (en) | Cigarette packet warping edge detection device of cigarette packer | |
| CN205643496U (en) | Overhead line safety inspection device among power transformation engineering |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CP03 | Change of name, title or address | ||
| CP03 | Change of name, title or address |
Address after: 232008 No. 39 South Road, Huainan economic and Technological Development Zone, Anhui Patentee after: Anhui Guangshen Aerospace Electronic Technology Co.,Ltd. Address before: 232008 Huainan Economic and Technological Development Zone, Huainan City, Anhui Province Patentee before: HUAINAN XINGUANGSHEN OPTICAL FIBER CABLE Co.,Ltd. |