CN103994968B - The testing method of a kind of coating decoration performance - Google Patents

The testing method of a kind of coating decoration performance Download PDF

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CN103994968B
CN103994968B CN201410097695.XA CN201410097695A CN103994968B CN 103994968 B CN103994968 B CN 103994968B CN 201410097695 A CN201410097695 A CN 201410097695A CN 103994968 B CN103994968 B CN 103994968B
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force
test panel
sensing device
testing method
measuring sensing
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CN103994968A (en
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顾剑勇
阎俊垚
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Nippon Paint China Co Ltd
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Nippon Paint China Co Ltd
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Abstract

The present invention discloses the testing method of a kind of coating decoration performance. Specifically, present method is by test differing materials when coating decoration, and constructor is made size firmly (quality of construction feel), thus the construction feel and construction complexity to material judges, for material development and improvement, it is provided that corresponding can quantization parameter and foundation.

Description

The testing method of a kind of coating decoration performance
Technical field
The present invention relates to coating application field, specifically, the present invention provides the testing method of a kind of coating decoration feel.
Background technology
The various functions of coating, general have relevant national standard or the industry standard can reference, but the workability of coating products, especially the complexity of construction feel and construction, but lack relevant examination criteria and reference frame can be quantized, cause that market has many products, although there being excellent film performance, but because of constructional difficulties, waste time and energy, it is very difficult to accepted by market.
Under normal circumstances, with the weight of feel of constructing, workmen can weigh whether a kind of material easily constructs, due to the difference of individual's sensory difference and construction custom, it is difficult to judge the complexity that product painting is constructed accurately, the conclusion of different workmen also often varies, it is difficult to obtain quantifiable indicator and parameter.
The test that Chinese patent 201110039178.3 " testing method of a kind of coating decoration performance and device " is coating decoration provides a fast simple method and device. But, find the method and device in actual use in practice, there is data fluctuations relatively big, human factor impact relatively greatly, and the Railway Project such as data redundancy is poor.
In sum, still to lack a kind of data redundancy good in this area, it is possible to effectively reacts the coating decoration testing method of coating decoration complexity.
Summary of the invention
It is an object of the invention to provide a kind of data redundancy good, it is possible to effectively react the coating decoration testing method of coating decoration complexity.
A first aspect of the present invention, it provides the testing method of a kind of coating decoration performance, described method comprises step:
(1) providing a coating decoration performance testing device, described device comprises a test panel, and one or more with described test panel is connected, for the force-measuring sensing device by force information of collecting test panel; Wherein, described test panel has a major surfaces for applying;
(2) brush on described test panel with clear water, and collecting test panel by force information FWater;
(3) brush on described test panel with coating material to be measured, and collecting test panel by force information FSample;
(4) according to FSampleAnd FWaterNumerical value, judge the coating decoration performance of coating material to be measured.
In another preference, described test panel is transportable test panel panel.
In another preference, guide rail is all installed above and below described test panel.
In another preference, described test panel comprises a backboard and a capable replacing faceplate, and wherein, described capable replacing faceplate is fixed on described backboard, and is positioned at the major surfaces of described test panel.
In another preference, described backboard also has a card groove, and described card groove is used for fixing described capable replacing faceplate.
In another preference, described capable replacing faceplate is selected from lower group: plasterboard, fiber board, PVC board, or its combination.
In another preference, described coating material to be measured is selected from lower group: inner-outer wall emulsion paint, wood lacquer, paint, putty, waterproof paint, mortar.
In another preference, in described step (3), described brushing refers to brush according to the construction reference of coating material to be measured.
In another preference, the brushing in described step (2) and step (3) carries out on described capable replacing faceplate.
In another preference, described method comprises: according to FSampleAnd FWaterThe ratio A of numerical value, judge the coating decoration performance of coating material to be measured.
In another preference, described method also comprises: A value is more big, shows that the application property of described coating material to be measured is more poor.
In another preference, when described coating material to be measured is interiro wall latex paint, described method also comprises: when A value is when 1.2-1.5, the coating decoration proper properties of described coating material to be measured; Otherwise for being not suitable for.
In another preference, when described coating material to be measured is water-proof material, described method also comprises: when A value is when 2.0-2.5, the coating decoration proper properties of described coating material to be measured; Otherwise for being not suitable for.
In another preference, described FSampleDuring for brushing coating material to be measured, the average force value of test panel; And
Described FWaterDuring for brushing clear water, the average force value of test panel;
Wherein, described average force value is the mean value of the stress value that each force-measuring sensing device collects.
In another preference, described test panel is connected with 2-20 force-measuring sensing device, it is preferred that be connected with 4-15 force-measuring sensing device, is more preferably connected with 6-12 force-measuring sensing device.
In another preference, described force-measuring sensing device is high precision load cell.
In another preference, described test set also comprises:
Data analysis system, described data analysis system for analyze that described force-measuring sensing device collects by force information; And/or
Data collecting system, described data collecting system for store that described force-measuring sensing device collects by force information.
In another preference, in described test set, described force-measuring sensing device is connected with the back side of test panel major surfaces.
In another preference, described multiple force-measuring sensing devices are evenly distributed on test panel.
In another preference, the distance between the position of described multiple force-measuring sensing devices and test panel major surfaces is equal.
In another preference, described major surfaces is smooth or substantially smooth.
In another preference, described test set also comprises sensor stand, and described sensor stand is used for fixing force-measuring sensing device.
In another preference, in described test set, each sensor is equipped with a sensor stand.
In another preference, in described test set, part or all of sensor stand is one.
In another preference, in described test set, described part or all of sensor stand is fixed on ground or wall.
In another preference, described test set also comprises fine setting feeler lever, and described fine setting feeler lever is for regulating effective contact area between sensor and test panel.
In another preference, in described test set, each sensor is all equipped with a fine setting feeler lever.
A second aspect of the present invention, it provides the test set of a kind of coating decoration performance, described test set comprises:
One test panel, wherein, described test panel has a major surfaces for applying;
Multiple force-measuring sensing device; Described force-measuring sensing device is connected with described test panel, for collecting test panel by force information; Goodly, force-measuring sensing device described in each has one for the sensor stand of fixing force-measuring sensing device;
Fine setting feeler lever, described fine setting feeler lever is for regulating effective contact area between sensor and test panel;
Data analysis system, described data analysis system for analyze that described force-measuring sensing device collects by force information; With
Data collecting system, described data collecting system for store that described force-measuring sensing device collects by force information.
In another preference, described device also comprises high-frequency data acquisition tables, for the data that collecting test arrives.
In another preference, what described force-measuring sensing device was collected comprises by force information: when brushing on described test panel with clear water, test panel is subject to force information FWater; When brushing on described test panel with coating material to be measured, test panel is subject to force information FSample��
In another preference, described test panel is connected with 2-20 force-measuring sensing device, it is preferred that be connected with 4-15 force-measuring sensing device, is more preferably connected with 6-12 force-measuring sensing device.
In another preference, described force-measuring sensing device is high precision load cell.
In another preference, in described test set, all the sensors support is one.
In another preference, described test panel is transportable test panel panel.
In another preference, guide rail is all installed above and below described test panel.
In another preference, described test panel comprises a backboard and a capable replacing faceplate, and wherein, described capable replacing faceplate is fixed on described backboard, and is positioned at the major surfaces of described test panel.
In another preference, described backboard also has a card groove, and described card groove is used for fixing described capable replacing faceplate.
In another preference, described capable replacing faceplate is be selected from the panel of lower group: plasterboard, fiber board, PVC board, or its combination.
It will be understood that within the scope of the present invention, above-mentioned each technology characteristic sum of the present invention can combine mutually between specifically described each technology feature in below (eg embodiment), thus form new or preferred technical scheme. As space is limited, tired no longer one by one state at this.
Accompanying drawing explanation
Fig. 1 is the coating decoration hand feeling testing device schematic diagram in the present invention's preference;
Fig. 2 is the distribution schematic diagram of force-measuring sensing device on test panel in the present invention's preference.
Embodiment
The present inventor, through long-term and deep research, have studied a kind of data redundancy good, it is possible to effectively react the coating decoration performance test methods of coating decoration complexity first. Described method can get rid of the impact of test condition to greatest extent, obtain representative coating decoration performance quantization signifying data, and data have general significance of application, thus the problem that the complexity efficiently solving construction feel and construction is difficult to detection and quantizes.
Term
As used herein, term " coating decoration feel ", " coating decoration performance ", " coating decoration " are used interchangeably, and all refer to build complexity when coating material brushing is constructed.
Coating decoration performance testing device
The test set of a kind of coating decoration performance, it is characterised in that, described test set comprises:
One test panel, wherein, described test panel has a major surfaces for applying;
Multiple force-measuring sensing device; Described force-measuring sensing device is connected with described test panel, for collecting test panel by force information;
Fine setting feeler lever, described fine setting feeler lever is for regulating effective contact area between sensor and test panel;
Data analysis system, described data analysis system for analyze that described force-measuring sensing device collects by force information; With
Data collecting system, described data collecting system for store that described force-measuring sensing device collects by force information.
In another preference, described device also comprises high-frequency data acquisition tables, for the data that collecting test arrives.
Preferably, described test panel comprises a backboard and a capable replacing faceplate, and wherein, described capable replacing faceplate is fixed on described backboard, and is positioned at the major surfaces of described test panel. In test process, described it is coated on described capable replacing faceplate to carry out, and after coating terminates into, described capable replacing faceplate is changed the new capable replacing faceplate of uncoated.
In another preference, described major surfaces is smooth or substantially smooth.
In another preference, described backboard also has a card groove, for fixing described capable replacing faceplate.
Described capable replacing faceplate can be that this area is conventional for construction simulation state, meet water moistening after can not be out of shape or wrinkling panel, such as plasterboard, and (through or without surface treatment) metal sheet, fiber board, PVC board etc.
In another preference, described test panel is moveable, it is preferred that for vertically moving the test panel of (namely moving forward and backward in the same direction). Preferably, the top and bottom of described test panel are all provided with guide rail, to guarantee that test panel still keeps uniform force after moving.
Described test panel can with multiple, as 2-20 force-measuring sensing device be connected, it is preferred that be connected with 4-15 force-measuring sensing device, be more preferably connected with 6-12 force-measuring sensing device. In another preference, described force-measuring sensing device is high precision load cell.
Under a kind of preferable case of the present invention, in described test set, described force-measuring sensing device is positioned at the back side or the Embedded test panel of test panel major surfaces, so that the strained condition of maximum degree ground reduction test panel. In preferred situation, described multiple force-measuring sensing devices are evenly distributed on test panel. In another preference, the distance between the position of described multiple force-measuring sensing devices and test panel major surfaces is equal.
Size and the weight of panel have no particular limits, and in another preference, described test panel entirety deadweight relatively light (about 12kg), to guarantee that force-measuring sensing device reacts the stressing conditions of major surfaces as far as possible accurately.
Described test set can also comprise sensor stand, and described sensor stand is used for fixing force-measuring sensing device. In another preference, in described test set, each sensor is equipped with a sensor stand.
Goodly, part or all of sensor stand is one, it is preferable to all the sensors support is one, to keep force-measuring sensing device in test process that relative movement does not occur, it is ensured that in test process, systematic error does not occur in force-measuring sensing device.
In another preference, in described test set, each described sensor stand is partly or entirely fixed on ground or wall. So that set sensor makes it not easily move, ensure that measurement is accurate.
In another preference, described test set also comprises fine setting feeler lever, and described fine setting feeler lever, for regulating effective contact area between sensor and test panel, is avoided inductor block can not normally be subject to power, prevented dynamometry error, ensures to measure precisely.
Described fine setting feeler lever can adopt manual adjustment mode, or adopts electronics Intelligent adjustment mode. Preferably, when adopting multiple load cell simultaneously, being regulated by the program set in advance, when starting fine setting, sensor once touch test panel, automatically stops fine setting at once, is the balance adjustments of multiple sensor, brings great convenience.
Described data analysis system for analyze that described force-measuring sensing device collects by force information; Described data collecting system for store that described force-measuring sensing device collects by force information, in the preference of the present invention, described data analysis system can be computer.
In another preference, described device also comprises high-frequency data acquisition tables, for the data that collecting test arrives. High-frequency data acquisition tables is a kind of electronic instrument, for the data in collecting test process, final manifestation mode, can according to demand, show with forms such as form, curve, figures.
Coating decoration performance test methods
The present invention provides the coating decoration performance test methods of a kind of coating material, and described method comprises step:
(1) providing a coating decoration performance testing device, described device comprises a test panel, and one or more with described test panel is connected, for the force-measuring sensing device by force information of collecting test panel; Wherein, described test panel has a major surfaces for applying;
(2) brush on described test panel with clear water, and collecting test panel by force information FWater;
(3) brush on described test panel with coating material to be measured, and collecting test panel by force information FSample;
(4) according to FSampleAnd FWaterNumerical value, judge the coating decoration performance of coating material to be measured.
Wherein, in step (3), described brushing carries out according to the construction reference of coating material to be measured.
The performance of coating material to be measured can by FSampleAnd FWaterNumerical value compare thus judge, or carry out data processing to obtain the numerical value quantized. Preferably, described method comprises: according to FSampleAnd FWaterThe ratio A of numerical value, judge the coating decoration performance of coating material to be measured.
In a preference of the present invention, when A value is more big, show that the application property of sample is more poor. In another preference of the present invention, for the coating material of particular type, the A value of coating decoration feel has a suitable scope, such as, in another preference, when described coating material to be measured is interiro wall latex paint, described method also comprises: when A value is when 1.2-1.5, the coating decoration proper properties of described coating material to be measured; Otherwise for being not suitable for. In another preference, when described coating material to be measured is water-proof material, described method also comprises: when A value is when 2.0-2.5, the coating decoration proper properties of described coating material to be measured; Otherwise for being not suitable for.
Under identical execution conditions, FSampleAnd FWaterCan using conventional stressing conditions numerical representation, a kind of preferred representation is average force value, that is, described FSampleDuring for brushing coating material to be measured, the average force value of test panel; And described FWaterDuring for brushing clear water, the average force value of test panel; Wherein, described average force value is the mean value of the stress value that each force-measuring sensing device collects.
Can measure the coating decoration performance of a series of coating materials by the method for the present invention, such as (but being not limited to) is selected from the coating material of lower group: inner-outer wall emulsion paint, wood lacquer, paint, putty, waterproof paint, mortar etc.
In the present invention, a kind of preferred testing method is as follows:
Testing method:
1, test panel need to keep surface clean, smooth, and adjustment sensor is to point of contact;
2, start data collecting system, testing sensor is corrected and makes zero, and setting data transfer rate;
3, on test panel, it may also be useful to clear water carries out simulation brushing, record associated construction stress data;
4, on test panel, testing sample is carried out coating decoration by the constructional method of regulation, record associated construction stress data;
5, in construction process, the firmly situation of workmen is transferred to test panel by coating tool, again by the load cell at the test panel back side and data gathering table, these information are transferred to data collecting system, automatically record different construction area and the force data of time in construction process by this system;
The data that the data collecting system of different engineering time obtains are carried out computing and analysis by data analysis system, and the data in the whole construction processs such as maximum value, minimum value, mean value are automatically calculated, it is possible to carry out hand computation by following formula;
The calculating of construction feel: A=FSample/FWater
A constructs feel parameter
FSampleThe average force value of brushing testing sample
FWaterThe average force value of brushing clear water
Average construction calculating firmly: F=(F1��+F2��+F3������+Fn��)/n
F1The average force value of ' No. 1 force-detecting position
F2The average force value of ' No. 2 force-detecting position
F3The average force value of ' No. 3 force-detecting position
Fn' the average force value of n force-detecting position
The quantity of the total force-detecting position of n
The method of calculation of single force-detecting position average force value: F1��=(f1+f2+f3����+fa)/a
f11st stress value on this force-detecting position
f22nd stress value on this force-detecting position
f33rd stress value on this force-detecting position
faLast 1 stress value on this force-detecting position
The stress value quantity that this force-detecting position of a is total
Result judges:
A value is more big, shows that the construction feel of sample is more poor, and construction is firmly big, and construction is painstaking, and the application property of this sample is also more poor.
In former Chinese patent 201110039178.3 method, adopt operating efficiency and construction size firmly, as judging basis; For same workmen, data have certain reference significance, but for different workmens, the reference significance of data is little. Because different constructions is artificial, trick speed of working inherently varies with each individual, and skilled degree of constructing also varies with each individual, the workman that handicraft is good, even if the sample of more difficult construction, also can be coated with very soon and brush; And the workman that handicraft is poor or natural disposition is slow, even if holding easy working sample, also being spent the relatively long time to be coated with and brushing, cause the operating efficiency calculated very low; , also there is same problem in construction numerical value firmly, has the born power of people big, no matter brush what product, all by very big power, and can have that the born power of people is little or Construction Skills is grasped, no matter how construct, power all little.
In order to avoid the problems referred to above, the impact of above-mentioned factor must be got rid of, therefore, in test process, every time before test, increase the brushing data test of clear water, during calculating, by average exerting oneself during brushing sample, divided by average exerting oneself during brushing clear water, the numerical value obtained, namely as the basis for estimation of construction feel; After adopting the method, can effectively avoid the error that different human factor causes, the manual feel numerical value calculated, no matter be same personnel or different personnel, all possess certain dependency and reference significance.
Test result shows, for specific product, A value has certain scope, and such as, the A value that the test of general interiro wall latex paint obtains is roughly at about 1.2-1.5, and waterproof paint can reach 2.0-2.5. This shows that the method for the application can show the character of coating material itself well.
The major advantage of the present invention comprises:
(1) the inventive method eliminates the impact of the uncertain factor such as test condition and tester to greatest extent, and test data repeatability is good, it is possible to effectively react coating decoration complexity.
(2) testing method of the present invention is simple, and can be applied to most of coating material, applied widely, is suitable as general coating material judgement criteria.
Below in conjunction with specific embodiment, set forth the present invention further. Limit the scope of the invention it will be understood that these embodiments are only not used in for illustration of the present invention. The experimental technique of unreceipted concrete condition in the following example, usually conveniently condition, or according to the condition that manufacturer advises. Unless otherwise indicated, otherwise per-cent and part number calculate by weight.
The coating performance test of embodiment 1 interiro wall latex paint
1, set 9 data collection points, and it is evenly distributed on the test panel of 2 square metres of sizes, to guarantee to test the stressing conditions of different sites;
2, by the transfer speed of data collection point for being set as, and confirm that data acquisition unit has contacted with test panel and normal operation 100 time/second;
3, turn-on data acquisition system, starts construction simulation action on test panel, and whether test macro running is normal, debugs the record of test curve and data, it is ensured that record accurate simultaneously;
4, on test panel, it may also be useful to clear water carries out simulation brushing, and the data of 9 points are gathered and analyze by setting data acquisition system respectively;
5, interiro wall latex paint to be measured is diluted in proportion and stir evenly;
6, start to carry out roller coating construction on test panel surface;
7, the data of 9 points are gathered and analyze by setting data acquisition system respectively;
8, data process&analysis:
By first, second 2 different workmens brush respectively A B C tri-samples, test data record is as follows:
According to original appraisal procedure, the size of operating efficiency (construction used time) or the average force value of construction passes judgment on the quality of sample construction feel, then according to above data, during workmen's first brushing A sample, firmly it is less than workmen's second, and operating efficiency (construction used time) is greater than workmen's second, according to judge rule, firmly little or the used time is few, belong to construction good hand touch, and the situation that two data are contrary has occurred in reality, cannot pass judgment on; If assessing for different products, similar problem can be run into equally. Because the construction of different personnel cannot skillfully be spent by operating efficiency (construction used time) carries out quantitative evaluation, and easily it is subject to the impact of the factors such as some such as natural disposition trick speeds, therefore, the operating efficiency data refer that actual test obtains is worth also little, easily cause misleading on the contrary, in the method, do not adopt these data as judging basis.
The condition of construction data record of the inventive method is as follows. Before construction, each workmen increases brushing clear water, as reference, calculates construction feel parameter A, and calculation result is as follows:
Can see from above-mentioned calculation result, for 3 different samples, 2 different workmens, although construction firmly has obvious difference, also there is notable difference the construction used time, but the construction feel parameter A calculated very close, it is possible to effectively get rid of the impact of different workmen, thus characterize the performance of coating material itself comparatively accurately.
After improving test and judgment method, considerably reducing the impact of human factor, judgment method is also more simple and clear.
The coating performance test of the different coating of embodiment 2
Adopt method as identical in embodiment 1, test different coating materials respectively, such as emulsion paint, waterproof mortar, waterproof paint, oil-base paint etc., also the workmen of different skilled degree is allowed to test respectively, the construction feel parameter A calculated, for same product, is substantially stable, illustrate that this testing method can react the character of coating itself, there is using value.
Visible, utilize the method and device can realize the fast and convenient quality judging decorations coating material (such as coating, mortar, putty etc.) construction feel, and detected result is not by the impact of the factors such as workmen's individual factor, execution conditions, thus the reference data that can quantize is provided, it is achieved that the original intention of the present invention. And the method is not by the restriction of coating material type, it is possible to be applied to multiple coating material.
The all documents mentioned in the present invention are quoted as a reference all in this application, are just quoted separately as a reference as each section of document. In addition it will be understood that after the above-mentioned teachings having read the present invention, the present invention can be made various changes or modifications by those skilled in the art, these equivalent form of values fall within the application's appended claims limited range equally.

Claims (11)

1. the testing method of a coating decoration performance, it is characterised in that, described method comprises step:
(1) providing a coating decoration performance testing device, described device comprises a test panel, and one or more with described test panel is connected, for the force-measuring sensing device by force information of collecting test panel; Wherein, described test panel has a major surfaces for applying;
(2) brush on described test panel with clear water, and collecting test panel by force information FWater;
(3) brush on described test panel with coating material to be measured, and collecting test panel by force information FSample;
(4) according to FSampleAnd FWaterNumerical value, judge the coating decoration performance of coating material to be measured.
2. testing method as claimed in claim 1, it is characterised in that, described method comprises: according to FSampleAnd FWaterThe ratio A of numerical value, judge the coating decoration performance of coating material to be measured.
3. testing method as claimed in claim 2, it is characterised in that, described method also comprises: A value is more big, shows that the application property of described coating material to be measured is more poor.
4. testing method as claimed in claim 1, it is characterised in that,
Described FSampleDuring for brushing coating material to be measured, the average force value of test panel; And
Described FWaterDuring for brushing clear water, the average force value of test panel;
Wherein, described average force value is the mean value of the stress value that each force-measuring sensing device collects.
5. testing method as claimed in claim 1, it is characterised in that, described test panel is connected with 2-20 force-measuring sensing device.
6. testing method as claimed in claim 1, it is characterised in that, described test panel is connected with 4-15 force-measuring sensing device.
7. testing method as claimed in claim 1, it is characterised in that, described test panel is connected with 6-12 force-measuring sensing device.
8. testing method as claimed in claim 1, it is characterised in that, described test set also comprises:
Data analysis system, described data analysis system for analyze that described force-measuring sensing device collects by force information; And/or
Data collecting system, described data collecting system for store that described force-measuring sensing device collects by force information.
9. testing method as claimed in claim 1, it is characterised in that, in described test set, described force-measuring sensing device is connected with the back side of test panel major surfaces.
10. testing method as claimed in claim 1, it is characterised in that, described test set also comprises sensor stand, and described sensor stand is used for fixing force-measuring sensing device.
11. testing method as claimed in claim 1, it is characterised in that, described test set also comprises fine setting feeler lever, and described fine setting feeler lever is for regulating the effective contact area between sensor and test panel.
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