CN103994645B - A kind of energy-efficient roller drying drying equipment - Google Patents

A kind of energy-efficient roller drying drying equipment Download PDF

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CN103994645B
CN103994645B CN201410227058.XA CN201410227058A CN103994645B CN 103994645 B CN103994645 B CN 103994645B CN 201410227058 A CN201410227058 A CN 201410227058A CN 103994645 B CN103994645 B CN 103994645B
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drying equipment
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CN103994645A (en
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陶柱
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Abstract

一种高效节能的滚筒烘干干燥设备,包括滚筒烘干机与烘干炉,滚筒烘干机包括:主筒、散热管、附筒、前端盖板、后端盖板、保温层;烘干炉包括:连接弯头,炉芯、炉壁、外壁、燃料进口管以及炉桥;其中,附筒外壁附保温层,附筒前段设有烟气出口;主筒的两端设有盖板,前端盖板设有物料进口与热风进口,后端盖板设有物料出口与湿气出口;散热管前段从前端盖板热风进口伸出,后段通过弯头与主筒连接,主筒与弯头连接部位开洞。该发明提供的高效节能滚筒干燥设备比现有的滚筒干燥设备节省30%~50%的燃料。

A high-efficiency and energy-saving drum drying and drying equipment, including a drum dryer and a drying furnace. The drum dryer includes: a main cylinder, a heat dissipation pipe, an attached cylinder, a front cover, a rear cover, and an insulation layer; The furnace includes: connecting elbows, furnace core, furnace wall, outer wall, fuel inlet pipe and furnace bridge; among them, the outer wall of the auxiliary cylinder is attached with an insulation layer, and the front part of the auxiliary cylinder is provided with a flue gas outlet; both ends of the main cylinder are provided with cover plates, The front end cover plate is provided with material inlet and hot air inlet, and the rear end cover plate is provided with material outlet and moisture outlet; Open the hole for the head connection. The high-efficiency and energy-saving drum drying equipment provided by the invention saves 30% to 50% of fuel compared with the existing drum drying equipment.

Description

一种高效节能的滚筒烘干干燥设备A high-efficiency and energy-saving drum drying equipment

技术领域 technical field

本发明涉及烘干设备,具体是一种高效节能的滚筒烘干干燥设备。 The invention relates to drying equipment, in particular to a high-efficiency and energy-saving drum drying equipment.

背景技术 Background technique

滚筒烘干设备广泛应用于化工、冶金、矿业等领域。目前滚筒烘干设备多采用炉壁加热空气,然后利用热空气烘干物料的方法,且连接弯头采用水冷或者不采取冷却措施,而高温烟火尾气直接排放,热效率低,能耗大,不利于环境保护和资源有效利用。 Drum drying equipment is widely used in chemical industry, metallurgy, mining and other fields. At present, the drum drying equipment mostly uses the furnace wall to heat the air, and then uses the hot air to dry the materials, and the connecting elbow adopts water cooling or does not take cooling measures, and the high-temperature pyrotechnic tail gas is directly discharged, the thermal efficiency is low, and the energy consumption is large, which is not conducive to Environmental protection and efficient use of resources.

发明内容 Contents of the invention

本发明的目的在于克服现有技术的不足而提供一种高效节能的滚筒烘干干燥设备,该设备不仅能充分燃烧燃料,充分利用能源,而且热能得到有效利用,并且实现绿色环保的目的。本发明提供的高效节能滚筒干燥设备比现有的滚筒干燥设备节省30%~50%的燃料。 The purpose of the present invention is to overcome the deficiencies of the prior art and provide a high-efficiency and energy-saving tumble drying and drying equipment, which can not only fully burn fuel and fully utilize energy, but also effectively utilize heat energy and achieve the purpose of environmental protection. The high-efficiency and energy-saving drum drying equipment provided by the invention saves 30% to 50% of fuel compared with the existing drum drying equipment.

本发明的目的是这样实现的: The purpose of the present invention is achieved like this:

一种高效节能的滚筒烘干干燥设备,包括滚筒烘干机与烘干炉,其特征在于:滚筒烘干机包括:主筒、散热管、附筒、前端盖板、后端盖板、保温层;烘干炉包括:连接弯头、炉芯、炉壁、外壁、燃料进口管以及炉桥; A high-efficiency and energy-saving drum drying and drying equipment, including a drum dryer and a drying furnace, is characterized in that: the drum dryer includes: a main cylinder, a heat dissipation pipe, an attached cylinder, a front cover, a rear cover, a heat preservation layer; drying furnace includes: connecting elbow, furnace core, furnace wall, outer wall, fuel inlet pipe and furnace bridge;

其中,附筒外壁附保温层,附筒前段设有烟气出口; Among them, the outer wall of the attached cylinder is equipped with an insulation layer, and the front section of the attached cylinder is provided with a flue gas outlet;

主筒的两端设有盖板,前端盖板设有物料进口与热风进口,后端盖板设有物料出口与湿气出口; The two ends of the main cylinder are provided with cover plates, the front cover plate is provided with material inlet and hot air inlet, and the rear end cover plate is provided with material outlet and moisture outlet;

散热管前段从前端盖板热风进口伸出,后段通过弯头与主筒连接,主筒与弯头连接部位开洞; The front section of the heat dissipation pipe protrudes from the hot air inlet of the front cover plate, and the rear section is connected to the main cylinder through an elbow, and the connection between the main cylinder and the elbow is opened;

连接弯头分内外两层管,内管外壁焊接散热片,内管通过法兰与炉体连接,外管下段外壁焊接一个通风套管,通风套管与法兰焊接,通风套管通过管道与进风鼓风机连接;弯头内管通过连接管伸入散热管内部,连接弯头外管与前端盖板保留空间并通过密封套筒连接。 The connecting elbow is divided into inner and outer tubes. The outer wall of the inner tube is welded with cooling fins. The inner tube is connected to the furnace body through a flange. A ventilation sleeve is welded to the outer wall of the lower section of the outer tube. The ventilation sleeve is welded to the flange. The air inlet blower is connected; the inner pipe of the elbow extends into the inside of the heat dissipation pipe through the connecting pipe, and the outer pipe of the connecting elbow is connected to the front end cover plate to reserve space and is connected through a sealing sleeve.

所述散热管通过角钢与主筒焊接连接。 The heat dissipation pipe is welded to the main cylinder through an angle steel.

所述前端盖板和后端盖板设有密封圈,密封圈与主筒保留1~10mm的空间。 The front end cover plate and the rear end cover plate are provided with sealing rings, and a space of 1-10 mm is reserved between the sealing rings and the main cylinder.

所述附筒两头设有密封圈,密封圈与主筒保留1~10mm的空间。 Sealing rings are provided at both ends of the attached cylinder, and a space of 1-10mm is reserved between the sealing ring and the main cylinder.

滚筒烘干机安装时为前端高于后端,倾斜角度为1~5o为最佳。 When the tumble dryer is installed, the front end is higher than the rear end, and the inclination angle is 1~5 o is the best.

连接弯头内管通过连接管伸入散热管的最佳深度为5~15cm,连接弯头外管与前端盖板保留5~10cm空间并通过密封套筒连接;连接弯头外管下段外壁焊接通风套管,同时外管与法兰最好保留1~3cm的空间,这种设计能够保证空气能从各个方向均匀进入外管内部,防止出现空气只从一侧进入外管内部,从而导致连接弯头内管的散热效果不理想。 The best depth for connecting the inner pipe of the elbow to extend into the heat pipe through the connecting pipe is 5~15cm. The outer pipe of the connecting elbow and the front cover plate shall reserve a space of 5~10cm and connect it through a sealing sleeve; the outer wall of the lower part of the outer pipe of the connecting elbow shall be welded Ventilation sleeve, at the same time, it is best to keep a space of 1~3cm between the outer tube and the flange. This design can ensure that the air can enter the inner tube evenly from all directions, and prevent the air from entering the outer tube from only one side, which will cause the connection The heat dissipation effect of the elbow inner tube is not ideal.

炉芯由炉壁内砌筑耐火砖而成,炉壁外加了一个外壁,两者之间留5~10cm的空间作为通风通道,通风通道通过进风管与炉桥下方连通,通风通道通过管道与进风鼓风机连接,这样风首先从炉壁外通过再通过管道到达炉桥下面,这样风既冷却了炉壁防止炉壁温度过高快速氧化,同时加热后的空气能够更加促进燃料的充分燃烧。 The furnace core is made of refractory bricks built inside the furnace wall, and an outer wall is added to the furnace wall. A space of 5~10cm is left between the two as a ventilation channel. The ventilation channel communicates with the bottom of the furnace bridge through the air inlet pipe. The ventilation channel passes through the pipe It is connected with the air inlet blower, so that the wind first passes through the furnace wall and then reaches the bottom of the furnace bridge through the pipe, so that the wind not only cools the furnace wall to prevent the furnace wall from being overheated and quickly oxidized, but also the heated air can promote the full combustion of fuel .

另外,附筒下部设有集尘盒,方便清理附筒内垃圾,集尘盒下部盖板通过活页与盒体连接,简便实用。 In addition, there is a dust collection box at the lower part of the attached cylinder, which is convenient for cleaning the garbage in the attached cylinder. The lower cover of the dust collection box is connected with the box body through a loose leaf, which is convenient and practical.

本发明的有益效果是: The beneficial effects of the present invention are:

1、连接弯头采用双层管,内管外壁焊接散热片,作业时通风,能够起到冷却内管,防止内管温度过高而氧化,同时高温空气通过外管进入主筒内部烘干物料,热能得到有效利用。 1. The connecting elbow adopts double-layer pipes, and the outer wall of the inner pipe is welded with cooling fins. During operation, ventilation can cool the inner pipe and prevent the inner pipe from being oxidized due to excessive temperature. At the same time, high-temperature air enters the main cylinder through the outer pipe to dry materials , heat energy is effectively utilized.

2、锅炉中的烟气通过散热管后,尾气还有较高的温度,本发明将散热管通过弯头与主筒连接,尾气从散热管进入附筒后段,通过附筒与主筒中的空间从附筒前段排出,这种设计不但能够将主筒与外界冷空气隔绝开来,防止主筒热量流失,而且能够利用尾气的热量对主筒进行加热,防止产生主筒内的高温水蒸气,遇到温度比较低的主筒内壁而凝结在上面,从而不断粘结筒内的粉末堵塞主筒,这样热能得到更有效的利用,从而实现绿色环保的目的。 2. After the flue gas in the boiler passes through the radiating pipe, the exhaust gas still has a relatively high temperature. In the present invention, the radiating pipe is connected to the main cylinder through an elbow, and the exhaust gas enters the rear section of the attached cylinder from the radiating pipe, and passes through the attached cylinder and the main cylinder. The space is discharged from the front section of the attached cylinder. This design can not only isolate the main cylinder from the cold outside air, prevent the heat loss of the main cylinder, but also use the heat of the exhaust gas to heat the main cylinder to prevent the generation of high-temperature water vapor in the main cylinder. , When encountering the inner wall of the main cylinder with a relatively low temperature, it condenses on it, so that the powder in the cohesive cylinder is continuously blocked to block the main cylinder, so that the heat energy can be used more effectively, so as to achieve the purpose of environmental protection.

3、连接弯头外管下段外壁焊接通风套管,同时外管与法兰保留一定的空间,这种设计能够保证空气能从各个方向均匀进入外管内部,防止出现空气只从一侧进入外管内部,从而导致散热管的散热效果不理想。 3. Weld the ventilation sleeve on the outer wall of the lower part of the outer pipe of the connecting elbow, and at the same time reserve a certain space between the outer pipe and the flange. This design can ensure that the air can enter the interior of the outer pipe evenly from all directions, and prevent the air from entering the outer pipe from only one side. The inside of the tube, resulting in unsatisfactory heat dissipation effect of the heat sink.

4、连接弯头内管通过连接管伸入散热管内部,连接弯头外管与前端盖板保留一定空间并通过密封套筒连接,这样既能不妨碍散热管的运转,又能消除散热管热胀冷缩导致的管体长度变化带来的不良影响。 4. The inner pipe of the connecting elbow extends into the inside of the heat dissipation pipe through the connecting pipe, and the outer pipe of the connecting elbow and the front cover plate reserve a certain space and connect through the sealing sleeve, so that the operation of the heat dissipation pipe can not be hindered, and the heat dissipation pipe can be eliminated. Adverse effects caused by changes in the length of the pipe body caused by thermal expansion and contraction.

5、附筒下部设有集尘盒,方便清理附筒内垃圾,集尘盒下部盖板通过活页与盒体连接,简便实用。 5. There is a dust collection box at the lower part of the attached cylinder, which is convenient for cleaning the garbage in the attached cylinder. The lower cover of the dust collection box is connected with the box body through a loose leaf, which is simple and practical.

6、连接弯头采用法兰与炉体连接,便于安装与维修。 6. The connecting elbow is connected with the furnace body by flange, which is convenient for installation and maintenance.

本发明提供的高效节能滚筒干燥设备比现有的滚筒干燥设备节省30%~50%的燃料。 The high-efficiency and energy-saving drum drying equipment provided by the invention saves 30% to 50% of fuel compared with the existing drum drying equipment.

附图说明 Description of drawings

图1为本发明高效节能滚筒烘干设备; Fig. 1 is the high-efficiency and energy-saving drum drying equipment of the present invention;

图2为烘干炉的剖面图; Fig. 2 is the sectional view of drying oven;

图3为图1中A-A位置的剖视图; Fig. 3 is the sectional view of A-A position in Fig. 1;

图4为弯头放大图; Figure 4 is an enlarged view of the elbow;

其中,1主筒、2散热管、3附筒、4前端盖板、5后端盖板、6保温层、7连接弯头、8炉芯、9内管、10外管、11散热片、12炉壁、13外壁、14燃料进口管、15炉桥、16进风鼓风机、17通风套管、18密封套筒、19密封圈、20集尘盒。 Among them, 1 main cylinder, 2 heat pipes, 3 attached cylinders, 4 front cover plates, 5 rear end cover plates, 6 insulation layers, 7 connecting elbows, 8 furnace cores, 9 inner tubes, 10 outer tubes, 11 heat sinks, 12 furnace wall, 13 outer wall, 14 fuel inlet pipe, 15 furnace bridge, 16 air inlet blower, 17 ventilation casing, 18 sealing sleeve, 19 sealing ring, 20 dust box.

具体实施方式 detailed description

实施例Example

一种高效节能的滚筒烘干干燥设备,包括滚筒烘干机与烘干炉,滚筒烘干机包括:主筒1、散热管2、附筒3、前端盖板4、后端盖板5、保温层6;烘干炉包括:连接弯头7,炉芯8、炉壁12、外壁13、燃料进口管14以及炉桥15; A high-efficiency and energy-saving drum drying and drying equipment, including a drum dryer and a drying furnace. The drum dryer includes: a main cylinder 1, a heat dissipation pipe 2, an attached cylinder 3, a front cover 4, a rear cover 5, Insulation layer 6; drying furnace includes: connecting elbow 7, furnace core 8, furnace wall 12, outer wall 13, fuel inlet pipe 14 and furnace bridge 15;

其中,附筒3外壁附保温层6,附筒3前段设有烟气出口; Among them, the outer wall of the attached cylinder 3 is attached with an insulating layer 6, and the front section of the attached cylinder 3 is provided with a flue gas outlet;

主筒的两端设有盖板,前端盖板4设有物料进口与热风进口,后端盖板5设有物料出口与湿气出口; Both ends of the main cylinder are provided with cover plates, the front cover plate 4 is provided with material inlet and hot air inlet, and the rear end cover plate 5 is provided with material outlet and moisture outlet;

散热管2前段从前端盖板热风进口伸入,后段通过弯头与主筒1连接,主筒1与散热管2连接部位开洞; The front section of the heat dissipation pipe 2 extends from the hot air inlet of the front cover plate, and the rear section is connected to the main cylinder 1 through an elbow, and the connection part between the main cylinder 1 and the heat dissipation pipe 2 is opened;

连接弯头7分内外两层管,内管9外壁焊接散热片11,内管9通过法兰与炉体连接,外管10下段外壁焊接一个通风套管17,通风套管17与法兰焊接,通风套管17通过管道与进风鼓风机16连接,连接弯头7内管通过连接管伸入散热管2内部8cm,连接弯头外管与前端盖板保留8cm的空间并通过密封套筒18连接。 The connecting elbow 7 is divided into inner and outer two-layer pipes, the outer wall of the inner pipe 9 is welded to the heat sink 11, the inner pipe 9 is connected to the furnace body through a flange, and a ventilation sleeve 17 is welded to the outer wall of the lower section of the outer pipe 10, and the ventilation sleeve 17 is welded to the flange , the ventilation sleeve 17 is connected with the air inlet blower 16 through a pipe, the inner pipe of the connecting elbow 7 extends into the heat dissipation pipe 2 through the connecting pipe by 8 cm, and the outer pipe of the connecting elbow and the front end cover retain a space of 8 cm and pass through the sealing sleeve 18 connect.

所述前端盖板4和后端盖板5设有密封圈19,密封圈19与主筒保留3mm的空间。 The front end cover plate 4 and the rear end cover plate 5 are provided with a sealing ring 19, and a space of 3mm is reserved between the sealing ring 19 and the main cylinder.

散热管2通过角钢与主筒1焊接连接。 The heat dissipation pipe 2 is welded to the main cylinder 1 through an angle steel.

附筒3两头设有密封圈19,密封圈19与主筒1保留3mm的空间。 Both ends of the attached cylinder 3 are provided with sealing rings 19, and a space of 3mm is reserved between the sealing rings 19 and the main cylinder 1.

滚筒烘干设备安装时前端高于后端,倾斜角度为3℃。 When the drum drying equipment is installed, the front end is higher than the rear end, and the inclination angle is 3°C.

所述散热管2通过弯头与主筒1连接,弯头与主筒1连接部位开洞。 The heat dissipation pipe 2 is connected to the main cylinder 1 through an elbow, and a hole is opened at the connecting part of the elbow and the main cylinder 1 .

所述附筒3前段设有烟气出口。 The front section of the attached cylinder 3 is provided with a flue gas outlet.

炉芯8由炉壁内砌筑耐火砖而成,炉壁外加了一个外壁13,两者之间留7cm的空间作为通风通道,通风通道通过进风管与炉桥下方连通,通风通道通过管道与进风鼓风机16连接。 Furnace core 8 is made of refractory bricks built inside the furnace wall, and an outer wall 13 is added to the furnace wall. A 7cm space is left between the two as a ventilation channel. The ventilation channel communicates with the bottom of the furnace bridge through the air inlet pipe. Connect with air intake blower 16.

另外,附筒3下部设有集尘盒20,方便清理附筒内垃圾,集尘盒20下部盖板通过活页与盒体连接,简便实用。 In addition, a dust collection box 20 is provided at the bottom of the attached cylinder 3 to facilitate the cleaning of the garbage in the attached cylinder. The lower cover plate of the dust collection box 20 is connected with the box body through a loose leaf, which is simple and practical.

Claims (8)

1. an energy-efficient roller drying drying equipment, comprises roller drying machine and drying oven, it is characterized in that: roller drying machine comprises: main cylinder, radiating tube, attached cylinder, cover board of front end, rear-end plate, heat-insulation layer; Drying oven comprises: connecting bend, combustion chamber, furnace wall, outer wall, fuel inlet tube and grate;
Wherein, the attached heat-insulation layer of attached drum outer wall, attached cylinder leading portion is provided with exhanst gas outlet;
The two ends of main cylinder are provided with cover plate, and cover board of front end is provided with material inlet and hot wind inlet, and rear-end plate is provided with material outlet and damp exit;
Radiating tube leading portion stretches out from cover board of front end hot wind inlet, and back segment is connected with main cylinder by elbow, and main cylinder and elbow connecting portion punch;
Connecting bend divides inside and outside two-layer pipe, outer wall of inner tube welding fin, and interior pipe is connected with body of heater by flange, outer tube bottom outer wall welds a ventilation sleeve pipe, ventilation sleeve pipe and flange welding, outer tube lower end and flange retain certain space simultaneously, and ventilation sleeve pipe is connected with air intake air blast by pipeline; In connecting bend, pipe stretches into radiating tube inside by tube connector, and connecting bend outer tube is with cover board of front end retaining space and be connected by seal sleeve.
2. a kind of energy-efficient roller drying drying equipment according to claim 1, it is characterized in that: described cover board of front end and rear-end plate are provided with sealing ring, sealing ring and main cylinder retain the space of 1 ~ 10mm.
3. a kind of energy-efficient roller drying drying equipment according to claim 1, is characterized in that: described attached cylinder two is provided with sealing ring, and sealing ring and main cylinder retain the space of 1 ~ 10mm.
4. a kind of energy-efficient roller drying drying equipment according to claim 1, is characterized in that: when described roller drying machine is installed be front end higher than rear end, angle of inclination is 1 ~ 5 o.
5. a kind of energy-efficient roller drying drying equipment according to claim 1, it is characterized in that: in described connecting bend, pipe stretches into radiating tube 5 ~ 15cm by tube connector, connecting bend outer tube is retained 5 ~ 10cm space with cover board of front end and is connected by seal sleeve.
6. a kind of energy-efficient roller drying drying equipment according to claim 1, is characterized in that: described connecting bend outer tube bottom outer wall welding ventilation sleeve pipe, outer tube and flange retain the space of 1 ~ 3cm simultaneously.
7. a kind of energy-efficient roller drying drying equipment according to claim 1, it is characterized in that: described combustion chamber forms by building refractory brick in furnace wall by laying bricks or stones, air intake passage is communicated with below grate by blast pipe, and air intake passage is connected with air intake air blast by pipeline.
8. a kind of energy-efficient roller drying drying equipment according to claim 1, is characterized in that: described attached cylinder bottom is provided with dust-collecting box.
CN201410227058.XA 2014-05-27 2014-05-27 A kind of energy-efficient roller drying drying equipment Expired - Fee Related CN103994645B (en)

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CN103994645B true CN103994645B (en) 2016-04-13

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