CN103993894A - Mixed material jetting type concrete jetting machine - Google Patents

Mixed material jetting type concrete jetting machine Download PDF

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Publication number
CN103993894A
CN103993894A CN201410212270.9A CN201410212270A CN103993894A CN 103993894 A CN103993894 A CN 103993894A CN 201410212270 A CN201410212270 A CN 201410212270A CN 103993894 A CN103993894 A CN 103993894A
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China
Prior art keywords
spray
silk
jetting
active roller
spray gun
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CN201410212270.9A
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Chinese (zh)
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CN103993894B (en
Inventor
沈向军
刘群德
王健
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Dalian Pine Intelligent Ecological Science And Technology Ltd
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Dalian Pine Intelligent Ecological Science And Technology Ltd
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Abstract

The invention discloses a mixed material jetting type concrete jetting machine and belongs to the technical field of engineering machines for drilling soil layers or rock. The mixed material jetting type concrete jetting machine comprises a water jetting part and a material jetting part and is characterized by further comprising a filament jetting part, wherein the water jetting part, the material jetting part and the filament jetting part jet out water, materials and filaments respectively. According to the mixed material jetting type concrete jetting machine, cement, river sand, water and filaments can be mixed together to form shotcrete to be jetted to the slope surface of a supporting project, the strength of the slope surface of the supporting project is further enhanced, and therefore the phenomenon that a shotcrete layer jetted on the slope surface of the supporting project frequently falls off and fractures can be avoided. Compared with the prior art, the mixed material jetting type concrete jetting machine has the advantages of being simple in structure, reliable in performance, convenient to operate, high in operating efficiency and the like.

Description

Mix material spray formula concrete sprayer
Technical field
The invention belongs to the technical field of engineering machinery that soil layer or rock are crept into, in particular, belong to a kind of spraying machine that can mix to concrete and fiber filaments spraying.
Background technology
Current in prior art, in concrete spray concrete technology in slope support engineering, generally adopt cement river sand, three kinds of materials of water, by concrete sprayer, concrete is sprayed to concrete spray attachment domatic in supporting, jet cement river sand uses an independent pipeline, and injection water uses an independent pipeline.Concrete sprayer is that the gases at high pressure that utilize air compressor machine compressed air to produce stir concrete with compressed air and mix in accelerating chamber, and keep constant flow to be transported to continuously in agitator, evenly adding water atomization stirring along pipeline, and uninterruptedly by pulp jets to the machinery going in working face.This use concrete sprayer sprayed construction method is loaded down with trivial details, and speed is slow and dust is large, and ejection material rebound loss is larger, and wind pressure of work is unstable, and the turbulent flow producing in work easily causes gas leakage, conventionally cannot realize uninterrupted and lasting wet shotcrete technology operation.Owing to being subject to the limitation of concrete spray concrete aggregate size, the effect of weathering in addition, concrete spray concrete layer often comes off, ftractures and secondary disaster occurs.
Summary of the invention
The present invention, in order effectively to solve above technical problem, has provided a kind of mixing material spray formula concrete sprayer.
A kind of material spray formula concrete sprayer that mixes of the present invention, comprise water spray part and material spray part, it is characterized in that, also comprise spray silk part, described spray silk part comprises wire-feeding part and blows a part, and water spray part, described material spray part and described spray silk part are sprayed water outlet, material and fiber filaments jointly described in described concrete sprayer control; Wherein:
The described silk part of blowing comprises high-pressure air hose, air compressor machine, binary channels spray gun, one side of described high-pressure air hose is connected with described air compressor machine, the opposite side of described high-pressure air hose is connected with an input port of described binary channels spray gun, described in blow silk part and be connected by described binary channels spray gun with described wire-feeding part;
Described wire-feeding part comprises motor, active roller, return idler, fibre ingot, silk carrier pipe, confinement tube; Described motor is connected with described active roller, and described active roller and described return idler are symmetrical arranged, and a side of described confinement tube is arranged on described fibre ingot, and the opposite side of described confinement tube is arranged on the silk that enters of described active roller and described return idler and locates; One side of described silk carrier pipe is arranged on wire vent place of described active roller and described return idler, and the described silk opposite side of carrier pipe and another input port of binary channels spray gun are connected.
According to above-described mixing material spray formula concrete sprayer, it is characterized in that on described high-pressure air hose, there is an adjusting ball valve.
The present invention mixes material spray formula concrete sprayer and can effectively cement, river sand, water, four kinds of materials of fiber filaments be mixed and form concrete spray concrete and be ejected on support engineering domatic, the domatic intensity of support engineering has obtained further reinforcement, the phenomenon that can avoid so the domatic upper concrete spray concrete layer of support engineering often to come off, ftracture, and and then the problem such as domatic generation secondary disaster of having prevented support engineering.That the present invention compared with prior art has is simple in structure, dependable performance, easy to operate, operational efficiency high.
Brief description of the drawings
Accompanying drawing 1 is the structural representation that the present invention mixes material spray formula concrete sprayer;
Accompanying drawing 2 is structural representations one that the present invention mixes material spray formula concrete sprayer spray silk part;
Accompanying drawing 3 is structural representations two that the present invention mixes material spray formula concrete sprayer spray silk part.
Label in accompanying drawing: 1, motor 2, shaft coupling 3, fixed bearing block 4, regulating shaft bearing 5, adjusting handle 6, active roller 7, return idler 8, high-pressure air hose 9, binary channels spray gun 10, silk carrier pipe 11, adjusting ball valve 12, confinement tube 13, fibre ingot 14, air compressor machine 15, cement 16, sand 17, stirring conveyor 18, spraying machine 19, water tank 20, submersible pump 21, triple channel spray gun.
Detailed description of the invention
Fig. 1 is the structural representation that the present invention mixes material spray formula concrete sprayer, triple channel spray gun 21 is then used in respectively and send the flow pipe of water, for sending the feed pipe of cement sand, for sending the binary channels wire-feeding pipe of fiber filaments, the effect of triple channel spray gun 21 is exactly that water, cement sand, filament are sprayed on the surface of support engineering equably, and water, cement sand, fiber filaments enter into the rear raw material as support engineering surface spraying of triple channel spray gun 21 by three different feeder connections and be coated on support engineering surface.
Submersible pump 20 is arranged in water tank 19, after submersible pump 20 draws water in water tank 19, water is delivered to the water inlet that send of triple channel spray gun 21 by pipeline.Submersible pump 20 powers to ensure normal requirements of one's work by extraneous power supply, by submersible pump 20 water in water tank 19 can be extracted in real time deliver to triple channel spray gun 21 send water inlet after enter in triple channel spray gun 21.
Cement 15 and sand 16 are given spraying machine 18 after by stirring conveyor 17, the feeding entrance of triple channel spray gun 21 sent into cement 15 and sand 16 by spraying machine 18 under the effect of air compressor machine 14, spraying machine 18 is connected with the feeding entrance of triple channel spray gun 21 by pipeline, and cement 15 and sand 16 enter in triple channel spray gun 21 by the feeding entrance of triple channel spray gun 21 in the effect of air pressure.
Silk carrier pipe 10 is brought the fiber filaments of each fibre ingot 13 in a passage of binary channels spray gun 9, air compressor machine 14 is by high-pressure air hose 8 and regulate that ball valve 11 enters another passage of binary channels spray gun 9, the fiber filaments come from each fibre ingot 13 for wire-feeding pipe provides the power of blowing, and binary channels spray gun 9 is connected with triple channel spray gun 21.Regulate ball valve 11 effectively to regulate the air mass flow in high-pressure air hose 8, then can effectively effectively regulate the Air Force of blowing fiber filaments.
After triple channel spray gun 21 has connected submersible pump 20, spraying machine 18 and binary channels spray gun 9, submersible pump 20, spraying machine 18 and binary channels spray gun 9 can acting in conjunction have been realized the present invention and have been mixed material spray formula concrete sprayer injection water, cement and river sand, four kinds of materials of fiber filaments simultaneously.Four kinds of materials of water, cement and river sand, fiber filaments form concrete spray concretes and are ejected on support engineering domatic, the domatic intensity of support engineering has obtained further reinforcement, the phenomenon that can avoid so the domatic upper concrete spray concrete layer of support engineering often to come off, ftracture.
Fig. 2 is the structural representation one that the present invention mixes material spray formula concrete sprayer spray silk part, and Fig. 3 is the structural representation two that the present invention mixes material spray formula concrete sprayer spray silk part, and spray silk part mainly comprises wire-feeding part and blows a part.
In wire-feeding part, motor 1 is connected with active roller 6 by shaft coupling 2, active roller 6 and return idler 7 contact, active roller 6 is arranged on fixed bearing block 3, return idler 7 is arranged in regulating shaft bearing 4, can be by regulating the adjusting handle 5 in regulating shaft bearing 4 to adjust the gap between active roller 6 and return idler 7, each filament of fibre ingot 13 is by entering the silk carrier pipe 10 that blows silk part after the gap between active roller 6 and return idler 7, the diameter of axle of active roller 6 and return idler 7 is consistent.By adjusting the gap between active roller 6 and return idler 7 and then making each filament of fibre ingot 13 bear different frictional force by time between active roller 6 and return idler 7; By adjusting the rotating speed of motor 1 and then control each fibre ingot 13 gait of march of extracting fiber filaments.Fiber filaments gait of march under motor 1 rotating speed control should be consistent with cement sand jet velocity, has best workmanship with the concrete spray concrete that makes slope support engineering.
Blow in a part silk carrier pipe 10 and the fiber filaments of each fibre ingot 13 is brought into a passage of binary channels spray gun 9, air compressor machine 14 is by high-pressure air hose 8 and regulate that ball valve 11 enters another passage of binary channels spray gun 9, the fiber filaments come from each fibre ingot 13 for wire-feeding pipe provides the power of blowing, and binary channels spray gun 9 is connected with triple channel spray gun 21.Regulate ball valve 11 effectively to regulate the air mass flow in high-pressure air hose 8, then can effectively effectively regulate the Air Force of blowing fiber filaments.In fibre ingot 13, the intensity of each fiber filaments is all very large, in the time that concrete sprayer is worked fiber filaments not can by from air compressor machine 14 and come high wind pull apart.

Claims (2)

1. one kind is mixed material spray formula concrete sprayer, comprise water spray part and material spray part, it is characterized in that, also comprise spray silk part, described spray silk part comprises wire-feeding part and blows a part, and water spray part, described material spray part and described spray silk part are sprayed water outlet, material and fiber filaments jointly described in described concrete sprayer control; Wherein:
The described silk part of blowing comprises high-pressure air hose (8), air compressor machine (14), binary channels spray gun (9), one side of described high-pressure air hose (8) is connected with described air compressor machine (14), the opposite side of described high-pressure air hose (8) is connected with an input port of described binary channels spray gun (9), described in blow silk part and be connected by described binary channels spray gun (9) with described wire-feeding part;
Described wire-feeding part comprises motor (1), active roller (6), return idler (7), fibre ingot (13), silk carrier pipe (10), confinement tube (12); Described motor (1) is connected with described active roller (6), described active roller (6) is symmetrical arranged with described return idler (7), one side of described confinement tube (12) is arranged on described fibre ingot (13), and the opposite side of described confinement tube (12) is arranged on the silk that enters of described active roller (6) and described return idler (7) and locates; One side of described silk carrier pipe (10) is arranged on wire vent place of described active roller (6) and described return idler (7), and the opposite side of described silk carrier pipe (10) is connected with another input port of binary channels spray gun (9).
2. mixing material spray formula concrete sprayer according to claim 1, is characterized in that, has an adjusting ball valve (11) on described high-pressure air hose (8).
CN201410212270.9A 2014-05-19 2014-05-19 Mixing material spray formula concrete sprayer Active CN103993894B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201410212270.9A CN103993894B (en) 2014-05-19 2014-05-19 Mixing material spray formula concrete sprayer

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Application Number Priority Date Filing Date Title
CN201410212270.9A CN103993894B (en) 2014-05-19 2014-05-19 Mixing material spray formula concrete sprayer

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CN103993894A true CN103993894A (en) 2014-08-20
CN103993894B CN103993894B (en) 2015-12-09

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107135698A (en) * 2017-05-27 2017-09-08 深圳市铁汉生态环境股份有限公司 A kind of integrated form jet spinneret plants raw system, reinforcement soil and plants raw system and the native plant growth method of reinforcement
CN114770749A (en) * 2022-03-07 2022-07-22 中国电建集团贵阳勘测设计研究院有限公司 Preparation process of ultra-high ductility concrete
CN115478539A (en) * 2022-08-09 2022-12-16 华北水利水电大学 Device for spraying fiber concrete and construction method

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101469613A (en) * 2007-12-25 2009-07-01 刘梦星 Moving hanging power type concrete injection machine
CN101649745A (en) * 2009-07-23 2010-02-17 上海大屯能源股份有限公司 Method for fully stirring water and material of sprayed concrete
KR20120006268A (en) * 2010-07-12 2012-01-18 장석우 Dry, wet shotcrete
CN203856481U (en) * 2014-05-19 2014-10-01 大连青松智能生态科技有限公司 Mixed-spraying type concrete sprayer

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101469613A (en) * 2007-12-25 2009-07-01 刘梦星 Moving hanging power type concrete injection machine
CN101649745A (en) * 2009-07-23 2010-02-17 上海大屯能源股份有限公司 Method for fully stirring water and material of sprayed concrete
KR20120006268A (en) * 2010-07-12 2012-01-18 장석우 Dry, wet shotcrete
CN203856481U (en) * 2014-05-19 2014-10-01 大连青松智能生态科技有限公司 Mixed-spraying type concrete sprayer

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107135698A (en) * 2017-05-27 2017-09-08 深圳市铁汉生态环境股份有限公司 A kind of integrated form jet spinneret plants raw system, reinforcement soil and plants raw system and the native plant growth method of reinforcement
CN107135698B (en) * 2017-05-27 2023-03-31 中节能铁汉生态环境股份有限公司 Integrated jet spinning plant growing system, reinforced soil plant growing system and reinforced soil plant growing method
CN114770749A (en) * 2022-03-07 2022-07-22 中国电建集团贵阳勘测设计研究院有限公司 Preparation process of ultra-high ductility concrete
CN114770749B (en) * 2022-03-07 2023-11-28 中国电建集团贵阳勘测设计研究院有限公司 Preparation process of ultra-high-ductility concrete
CN115478539A (en) * 2022-08-09 2022-12-16 华北水利水电大学 Device for spraying fiber concrete and construction method
CN115478539B (en) * 2022-08-09 2023-10-20 华北水利水电大学 Device for spraying fiber concrete and construction method

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C10 Entry into substantive examination
SE01 Entry into force of request for substantive examination
C53 Correction of patent of invention or patent application
CI01 Publication of corrected invention patent application

Correction item: Applicant

Correct: DALIAN GREEN PINES ECOLOGICAL WISDOM TECHNOLOGY CO., LTD.

False: Dalian pine intelligent ecological Science and Technology Ltd.

Number: 34

Volume: 30

CI02 Correction of invention patent application

Correction item: Applicant

Correct: DALIAN GREEN PINES ECOLOGICAL WISDOM TECHNOLOGY CO., LTD.

False: Dalian pine intelligent ecological Science and Technology Ltd.

Number: 34

Page: The title page

Volume: 30

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Free format text: CORRECT: APPLICANT; FROM: DALIAN QINGSONG INTELLIGENT ECOLOGICAL TECHNOLOGY CO., LTD. TO: DALIAN QINGSONG ZHIHUI ECOLOGICAL TECHNOLOGY CO., LTD.

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