Summary of the invention
For above-mentioned deficiency, the invention provides the synchronous polyester load-transfer device of the concavo-convex internal tooth guidance type of a kind of rubber.
The present invention is achieved by the following technical solutions: the synchronous polyester load-transfer device of the concavo-convex internal tooth guidance type of a kind of rubber, comprise the upper rubber cover, casing play, the lower rubber cover that paste successively, it is characterized in that: described lower rubber cover outside is laterally evenly placed with concavo-convex internal tooth gib block; The length of described concavo-convex internal tooth gib block is identical with the width of load-transfer device body; The section form of described concavo-convex internal tooth gib block is isosceles trapezoid, and its wide bottom surface and lower rubber cover are compound; The tooth height of described concavo-convex internal tooth gib block is 10.4 ~ 10.6mm; The thickness of described upper rubber cover is 10.0 ± 0.2mm; The thickness of described casing play is 4.4 ± 0.2mm; The thickness of described lower rubber cover is 1.0 ± 0.2mm; Described casing play is polyester canvas casing play.
The usefulness of this invention is, the present invention combines rubber plane band and rubber decorative pattern band production and processing technology, use the sulfuration of special-purpose metal mould, by concavo-convex internal tooth gib block and this body by integral forming of load-transfer device, disposable sulfuration, avoid the bonding problem such as not firm of internal tooth gib block that post-cure brings and lower rubber cover, concavo-convex internal tooth gib block is sturdy and durable, can ensure the accurate transmission of power, engagement closely, without skidding, driving efficiency is high, operate steadily, good reliability, shake little, noise is low, bending stiffness is low, can reduce transmission resistance, be convenient to energy-conservation, also greatly improve fatigue life.
Detailed description of the invention
The synchronous polyester load-transfer device of a kind of concavo-convex internal tooth guidance type of rubber, comprises the upper rubber cover 1, casing play 2, the lower rubber cover 3 that paste successively, it is characterized in that: described lower rubber cover 3 outsides are laterally evenly placed with concavo-convex internal tooth gib block 4; The length of described concavo-convex internal tooth gib block 4 is identical with the width of load-transfer device body; The section form of described concavo-convex internal tooth gib block 4 is isosceles trapezoid, and its wide bottom surface and lower rubber cover 3 are compound; The tooth height of described concavo-convex internal tooth gib block 4 is 10.4 ~ 10.6mm; The thickness of described upper rubber cover 1 is 10.0 ± 0.2mm; The thickness of described casing play 2 is 4.4 ± 0.2mm; The thickness of described lower rubber cover 3 is 1.0 ± 0.2mm; The gross thickness of load-transfer device body (not comprising concavo-convex internal tooth gib block 4) is not less than 15.4mm; Described casing play 2 is polyester canvas casing play.
On upper rubber cover 1 in the present invention and duck conveyor belt, rubber cover structure and purposes are similar, for the main carrying surface of material, be used for convey materials, casing play 2 adopts polyester canvas casing play, be mainly used to bear longitudinal pulling force, lower rubber cover 3 is for there being rubber cover under the concavo-convex internal tooth gib block compound type of certain tooth height.
Concavo-convex internal tooth gib block 4 is evenly arranged along load-transfer device lateral separation, and its length is identical with the width of load-transfer device body, and section form is isosceles trapezoid, and wide bottom is divided and is compound in rubber cover 3 under load-transfer device.The present invention adopts on original lower rubber cover 3 thickness bases, carry out lower adhesive process thickness thickening particular design, adopt metal die, form concave-convex type internal tooth gib block 4 by squash type, concave-convex type internal tooth gib block 4 and this body by integral forming of load-transfer device, disposable sulfuration, avoid the bonding problem such as not firm of internal tooth gib block and rubber cover glue kind is inconsistent, post-cure brings internal tooth gib block and lower rubber cover, make internal tooth gib block sturdy and durable, can ensure the accurate transmission of power, engagement closely, without skidding, driving efficiency is high.Operate steadily, good reliability, shakes littlely, and noise is low, and bending stiffness is low, can reduce transmission resistance, is convenient to energy-conservationly, and also greatly improve fatigue life.
Preferably, the tooth height of concavo-convex internal tooth gib block 4 is 10.4 ~ 10.6mm.
Preferably, the thickness of upper rubber cover 1 is 10.0 ± 0.2mm; The thickness of described casing play 2 is 4.4 ± 0.2mm; The thickness of described lower rubber cover 3 is 1.0 ± 0.2mm; The gross thickness of load-transfer device body (not comprising concavo-convex internal tooth gib block 4) is not less than 15.4mm.
In the present embodiment, the tooth depth of concavo-convex internal tooth gib block 4 is 10.5mm, the facewidth is 27.5mm, space width is 27mm, and tooth pitch is 60mm, and the gross thickness of load-transfer device body (not comprising concavo-convex internal tooth gib block 4) is 15.4mm, in the time that rubber cover classification is D level (wearing and tearing by force), pulling strengrth>=the 18Mpa of the synchronous polyester conveyer belt coating rubber of the concavo-convex internal tooth guidance type of this rubber, elongation rate of tensile failure>=400%, rubber mill consumption≤90mm
3.Glue-Bu bond strength >=5.0N/mm, Bu-Bu bond strength >=5.0N/mm.
In the time that rubber cover classification is H level (strong drawing split), the pulling strengrth>=25Mpa of the synchronous polyester conveyer belt coating rubber of the concavo-convex internal tooth guidance type of this rubber, elongation rate of tensile failure>=450%, rubber mill consumption≤120mm
3.Glue-Bu bond strength >=5.0N/mm, Bu-Bu bond strength >=5.0N/mm.
In the time that rubber cover classification is L level (general condition), the pulling strengrth>=20Mpa of the synchronous polyester conveyer belt coating rubber of the concavo-convex internal tooth guidance type of this rubber, elongation rate of tensile failure>=400%, rubber mill consumption≤150mm
3.Glue-Bu bond strength >=5.0N/mm, Bu-Bu bond strength >=5.0N/mm.
In the time that rubber cover classification is P level (flame-proof heat-resistant), the pulling strengrth>=15Mpa of the synchronous polyester conveyer belt coating rubber of the concavo-convex internal tooth guidance type of this rubber, elongation rate of tensile failure>=350%, rubber mill consumption≤200mm
3.Glue-Bu bond strength >=5.0N/mm, Bu-Bu bond strength >=5.0N/mm.
Technical data by the existing load-transfer device in the present embodiment contrast market draws, the internal tooth gib block of the synchronous polyester load-transfer device of the concavo-convex internal tooth guidance type of this rubber is sturdy and durable, operates steadily, good reliability, bending stiffness is low, can reduce transmission resistance, abrasion factor is low, is convenient to energy-conservation.
Upper rubber cover 1 of the present invention, concave-convex type internal tooth gib block 4, lower rubber cover 3 all adopt high-tenacity, high abrasion, high resiliency, the design of low-rolling-resistance rubber to produce, can greatly improve production efficiency and the service life of the synchronous polyester load-transfer device of the concavo-convex internal tooth guidance type of this rubber, be a kind of extraordinary load-transfer device new varieties with wide application prospect, there is higher economic benefit and social benefit.