CN103991565B - A kind of plane rolling covered wire frame - Google Patents
A kind of plane rolling covered wire frame Download PDFInfo
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- CN103991565B CN103991565B CN201410172337.0A CN201410172337A CN103991565B CN 103991565 B CN103991565 B CN 103991565B CN 201410172337 A CN201410172337 A CN 201410172337A CN 103991565 B CN103991565 B CN 103991565B
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Abstract
The invention belongs to field of mechanical technique, relate to a kind of plane rolling covered wire frame.This plane rolling covered wire frame, comprise three supports, described support comprises following composition and parts by weight: resin: 100 parts, fire retardant: 7-15 part, curing agent: 1-5 part, accelerator: 1-5 part, ultraviolet absorber: 5-10 part, filler: 20-40 part, each support includes feet, strut bar, pipe link, mount pad, described three pipe links one end is separately installed on corresponding feet respectively, described three pipe links other end weld together between two separately, the end of each strut bar is all installed on corresponding pipe link, each mount pad is installed between corresponding strut bar head end and corresponding feet head end, all side plate is welded with between described adjacent two feet ends, this plane rolling covered wire frame also comprises the first holder, second holder, base plate.The present invention is easy for operation, can guarantee that packaged product design is no longer impaired.
Description
Technical field
The invention belongs to field of mechanical technique, relate to a kind of plane rolling covered wire frame.
Background technology
At present, no longer impaired in order to ensure cable quality, and long-term storage and transportation request can be met, cable (such as power lead) needs tentatively to pack (envelope curve) work after production completes, the cable drum of shaping rear longer dimension is first coiled into volume by operator, then carries out envelope curve work to coil of cable.
The principle of work of covered wire frame is similar to pay off rack, and its effect is for shelving cable (coil of cable), completes cable packaging work to facilitate workman.Because of cable line length rice number rolling, the cable weight often rolled up is heavier, in prior art, when carrying out the work of cable envelope curve, the covered wire frame that general workshop adopts is tripod fixed mount, need when envelope curve frequently wire rod to be lifted, make troubles and heavier labour intensity to operator like this, reduce work efficiency.In addition, the more easy damaged cable of the wedge angle burr on tripod fixed mount.
In sum, for solving the problem of existing covered wire frame, need to design a kind of easy to use, work efficiency is high, reduce the plane rolling covered wire frame of labour intensity.
Summary of the invention
The object of the invention is to there are the problems referred to above for existing technology, propose a kind of easy to use, work efficiency is high, reduce the plane rolling covered wire frame of labour intensity.
Object of the present invention realizes by following technical proposal: a kind of plane rolling covered wire frame, comprise three supports, described support comprises following composition and parts by weight: resin: 100 parts, fire retardant: 7-15 part, curing agent: 1-5 part, accelerator: 1-5 part, ultraviolet absorber: 5-10 part, filler: 20-40 part, each support includes feet, strut bar, pipe link, mount pad, described three pipe links one end is separately installed on corresponding feet respectively, described three pipe links other end weld together between two separately, the end of each strut bar is all installed on corresponding pipe link, each mount pad is installed between corresponding strut bar head end and corresponding feet head end, each mount pad is all rotatably mounted with a rolling rod, all side plate is welded with between described adjacent two feet ends, this plane rolling covered wire frame also comprises the first holder, second holder, base plate, described first holder is arranged between one of them strut bar and corresponding feet, described second holder is arranged on the lateral wall of one of them pipe link, described base plate is vertical with three side plates respectively to be arranged, described base plate respectively with three feets, three plate-side plate weldings around formation collet box.
Support in the present invention is by reasonable compatibility material, make it have high strength withstand voltage, stronger intensity and toughness, improve the flame resistance of support in resin containing fire retardant, ultraviolet absorber improves the ultra-violet resistance of support, and has good decay resistance, make it can use in-40 DEG C and high temperature 250 DEG C normal, thus improve its service life, greatly improve it and be worth, reach the requirement of environmental protection simultaneously.
As preferably, described resin is the combination of one or more resins in unsaturated polyester resin, isophthalic resin, adjacent benzene resin, vinylite, epoxy resin, phenol resin.
Further preferably, when resin is unsaturated polyester resin, described accelerator is 4-t-butyl cyclohexyl methacrylate, and described curing agent is peroxidized t-butyl perbenzoate or the peroxidating 2 ethyl hexanoic acid tert-butyl ester; When resin be isophthalic resin or adjacent benzene resin or vinylite time, described accelerator is cobalt liquid, and described curing agent is dibenzoyl peroxide or methyl ethyl ketone peroxide; When resin is epoxy resin, described accelerator is 2-ethyl-4 methylimidazole, and described curing agent is peroxidized t-butyl perbenzoate or the peroxidating 2 ethyl hexanoic acid tert-butyl ester; When resin is phenol resin, described accelerator is 4-t-butyl cyclohexyl methacrylate, and described curing agent is inorganic acid or organic acid soln.
As preferably, described fire retardant is one or more in halogen fire retardant, nitrogen phosphorus flame retardant, aluminium hydroxide, and further preferably, described fire retardant is methyl-phosphoric acid dimethyl ester; Described filler is aluminium hydroxide, kaolin, french talc, calcium carbonate; Described ultraviolet absorbent is UV-9.
Wherein, the preparation method of described support comprises the steps:
S1, according to each parts of support design shape make upper die and lower die, each parts comprise feet, strut bar, pipe link, mount pad, coat mold release at die surface, and patrix and counterdie are combined;
S2, take raw material according to the constituent of above-mentioned support and parts by weight thereof, the barrel in high-speed injection molding machine is heated to 90-120 DEG C simultaneously, then the above-mentioned raw material taken fully is mixed and add in barrel, being heated to molten condition;
S3, the raw material of molten condition is expelled in the mould after heating through the nozzle of hot flow path at twice, obtains each parts of support through pressurize, cooling forming, die sinking, and each parts are welded into support.
Be one or more in stearic acid, zinc stearate, calcium stearate, dolomol at mold release described in above-mentioned steps S1.
Hot flow path temperature in above-mentioned steps S3 is 220-250 DEG C, the heating-up temperature of mould is divided into three sections, first paragraph is 60-80 DEG C, second segment is 130-170 DEG C, the 3rd section for temperature be 180-250 DEG C, the first injection pressure is 10-12MPa, second injection pressure is 8-10MPa, dwell pressure is 9-10MPa, and the dwell time is 5-10s, and hardening time is 1-5min.
In above-mentioned a kind of plane rolling covered wire frame, the angle between adjacent two pipe links is 120 °.
In above-mentioned a kind of plane rolling covered wire frame, described first holder is by five the first flat boards around surrounding, and adjacent two first flat boards are all vertically arranged, and the shape of cross section of described first holder is rectangle.
In above-mentioned a kind of plane rolling covered wire frame, described second holder by two second dull and stereotyped, two the 3rd flat boards around surrounding, described two second platen parallel arrange and arrange with each 3rd slab normal respectively, described two the 3rd is dull and stereotyped in an angle setting, and the shape of cross section of the second holder is triangle.
In above-mentioned a kind of plane rolling covered wire frame, each feet end is all provided with roller.
Compared with prior art, the present invention is easy for operation, not only conserve space but also hommization, reduce labour intensity, improves work efficiency, can guarantee that packaged product design is no longer impaired, in addition, the material combination of support of the present invention is reasonable, improves its resistance to pressure, intensity, toughness, flame resistance, ultra-violet resistance and corrosion stability, and reach the requirement of environmental protection, meet the requirement of long-term storage and transport.
Accompanying drawing explanation
Fig. 1 is the structural representation being placed with unpackaged coil of cable in a preferred embodiment of the present invention.
Fig. 2 is the structural representation of a preferred embodiment of the present invention.
Fig. 3 is the structural representation of the second holder in a preferred embodiment of the present invention.
Fig. 4 is the structural representation of the first holder in a preferred embodiment of the present invention.
Fig. 5 be in a preferred embodiment of the present invention coil of cable packed after structural representation.
In figure, 10, coil of cable; 11, cable; 111, the end of a thread; 20, cap sleeve; 30, certification of fitness; 40, self-adhesive film volume; 50, support; 51, feet; 52, strut bar; 53, pipe link; 54, mount pad; 55, rolling rod; 60, collet box; 61, side plate; 62, base plate; 70, the first holder; 71, first is dull and stereotyped; 80, the second holder; 81, second is dull and stereotyped; 82, the 3rd is dull and stereotyped.
Detailed description of the invention
Be below specific embodiments of the invention and by reference to the accompanying drawings, technical scheme of the present invention is further described, but the present invention be not limited to these embodiments.
As shown in Figures 1 to 5, this plane rolling covered wire frame comprises three supports 50, each support 50 includes feet 51, strut bar 52, pipe link 53, mount pad 54, the respective one end of three pipe links 53 is installed on corresponding feet 51 respectively, the other end weld together between two that three pipe links 53 are respective, the end of each strut bar 52 is all installed on corresponding pipe link 53, each mount pad 54 is installed between corresponding strut bar 52 head end and corresponding feet 51 head end, each mount pad 54 is all rotatably mounted with a rolling rod 55, side plate 61 is all welded with between adjacent two feet 51 ends, this plane rolling covered wire frame also comprises the first holder 70, second holder 80, base plate 62, first holder 70 is arranged between one of them strut bar 52 and corresponding feet 51, second holder 80 is arranged on the lateral wall of one of them pipe link 53, base plate 62 is vertical with three side plates 61 respectively to be arranged, base plate 62 respectively with three feets 51, three side plates 61 weld and around formation collet box 60.It is worth mentioning that, each rolling rod 55 all can around hinge-point 360 ° of axial rotation of corresponding mount pad 54, and the upper end surface of three rolling rods 55 is in same circumferential rotational plane.
This plane rolling covered wire frame in an initial condition, shown in composition graphs 1, the cable 11 of shaping rear longer dimension is first coiled into coil of cable 10 by operator, coil of cable 10 is hollow structure, and it is well-known, a cable 11 has lateral wall and the madial wall that two the end of a thread, 111, two the end of a thread 111 lay respectively at coil of cable 10.Multiple cap sleeve 20, certification of fitness 30, self-adhesive film volume 40 is placed with respectively in the first holder 70, second holder 80, base plate 62 (collet box 60), coil of cable 10 is shelved on this plane rolling covered wire frame, concrete, coil of cable 10 is shelved on three supports 50, and the lower surface of coil of cable 10 is resisted against on the upper surface of three rolling rods 55.In addition, self-adhesive film volume 40 is wound by self-adhesive film and self-adhesive film does not scribble glue, and self-adhesive film is chosen as the transparent body.
In this case, the packaging process of coil of cable 10 is as follows: first, and operator picks up two the end of a thread 111 and adopts pyrocondensation sealing cap mode on two the end of a thread 111, overlap cap sleeve 20 respectively, and cap sleeve 20 also secures with corresponding the end of a thread 111 by homogeneous heating the end of a thread 111; Secondly, the end of a thread 111 is replaced, and at least one cord is fastened on coil of cable 10, to prevent the end of a thread 111 from dropping, and then certification of fitness 30 is wrapped on coil of cable 10 lateral wall by the transparent self-adhesive film (not shown) winding on self-adhesive film volume 40; Finally continue to be wound around parcel coil of cable 10 until entire package is complete with transparent self-adhesive film.
Above-mentioned structure design, make the end of a thread 111 place fixed, not loose, do not get loose, cable 11 end socket is smooth and firmly, cap sleeve 20 has waterproof efficacy, can guarantee to play the not loose and sealing function of 11, cable.
Now use 360 ° of plane rolling covered wire frames instead, that is to say that coil of cable 10 can realize 360 ° and horizontally rotate under three rolling rods 55 drive, do not need wire rod to lift when envelope curve, circumference is only needed to rotate coil of cable 10, bring light greatly to operator, respond well, suitable repetitive cycling uses, and improves work efficiency.
Self-adhesive film adopts glue-free setting and quality is light, can firmly fit together with affixed object enduringly.When taking off this self-adhesive film, only need uncover from the edge of film, just can easily easily self-adhesive film be peeled.The self-adhesive film of multiple wraps can also play protective action, can meet storage and adapt to long-distance transport requirement.
The setting of certification of fitness 30, reasonable in design and structure is simple, coil of cable 10 is identified clear and correctly unique, guarantees to realize product back-tracing.
Further preferably, the angle between adjacent two pipe links 53 is 120 °.Equally spaced design, makes three supports 50 support more firm, reasonable in design and good stability.
Preferably, the first holder 70 is by five the first flat boards 71 around surrounding, and adjacent two first flat boards 71 are all vertically arranged, and the shape of cross section of the first holder 70 is rectangle.The first holder 70 like this can be used for placing the cap sleeve 20 of a greater number, reasonable in design and structure simple, easy to process.
Preferably, second holder 80 by two second flat board 81, two the 3rd flat boards 82 around surrounding, two second flat boards 81 be arranged in parallel and vertically with each 3rd flat board 82 respectively to arrange, and two the 3rd dull and stereotyped 82 are arranged in an angle, and the shape of cross section of the second holder 80 is triangle.Because certification of fitness 30 is thin paper sheet, such second holder 80 can handled easily workman to be taken certification of fitness 30, avoids occurring that certification of fitness 30 is adsorbed on bottom and takes the situation of not coming up.
Preferably, each feet 51 end is all provided with roller, and roller makes whole covered wire frame to move, and reasonable in design and structure is simple, and Assembly &Disassembly is all more convenient, and this plane rolling covered wire frame is easy to carry.
Wherein, support of the present invention comprises following composition and parts by weight thereof: resin: 100 parts, fire retardant: 7-15 part, curing agent: 1-5 part, accelerator: 1-5 part, ultraviolet absorber: 5-10 part, filler: 20-40 part.
Table 1: the composition of support described in various embodiments of the present invention and parts by weight thereof
Embodiment 1
Make upper die and lower die according to the design shape of each parts of support, each parts comprise feet, strut bar, pipe link, mount pad, coat stearic acid release agent at die surface, and patrix and counterdie are combined;
Take raw material according to the constituent of support described in table 1 embodiment 1 and parts by weight thereof, the barrel in high-speed injection molding machine is heated to 90-120 DEG C simultaneously, then the above-mentioned raw material taken fully is mixed and add in barrel, being heated to molten condition;
The raw material of molten condition is expelled in the mould after heating through the nozzle of hot flow path at twice, obtains each parts of support through pressurize, cooling forming, die sinking, and each parts are welded into support.Wherein, described hot flow path temperature is 230 DEG C, the heating-up temperature of mould is divided into three sections, and first paragraph is 70 DEG C, and second segment is 150 DEG C, 3rd section for temperature be 220 DEG C, first injection pressure is 11MPa, and the second injection pressure is 9MPa, and dwell pressure is 9MPa, dwell time is 8s, and hardening time is 3min.
Embodiment 2
Make upper die and lower die according to the design shape of each parts of support, each parts comprise feet, strut bar, pipe link, mount pad, coat stearic acid release agent at die surface, and patrix and counterdie are combined;
Take raw material according to the constituent of support described in table 1 embodiment 2 and parts by weight thereof, the barrel in high-speed injection molding machine is heated to 90-120 DEG C simultaneously, then the above-mentioned raw material taken fully is mixed and add in barrel, being heated to molten condition;
The raw material of molten condition is expelled in the mould after heating through the nozzle of hot flow path at twice, obtains each parts of support through pressurize, cooling forming, die sinking, and each parts are welded into support.Wherein, described hot flow path temperature is 220-250 DEG C, the heating-up temperature of mould is divided into three sections, and first paragraph is 60 DEG C, and second segment is 135 DEG C, 3rd section for temperature be 185 DEG C, first injection pressure is 10MPa, and the second injection pressure is 8MPa, and dwell pressure is 9MPa, dwell time is 5s, and hardening time is 2min.
Embodiment 3
Make upper die and lower die according to the design shape of each parts of support, each parts comprise feet, strut bar, pipe link, mount pad, coat stearic acid release agent at die surface, and patrix and counterdie are combined;
Take raw material according to the constituent of support described in table 1 embodiment 3 and parts by weight thereof, the barrel in high-speed injection molding machine is heated to 90-120 DEG C simultaneously, then the above-mentioned raw material taken fully is mixed and add in barrel, being heated to molten condition;
The raw material of molten condition is expelled in the mould after heating through the nozzle of hot flow path at twice, obtains each parts of support through pressurize, cooling forming, die sinking, and each parts are welded into support.Wherein, described hot flow path temperature is 220-250 DEG C, the heating-up temperature of mould is divided into three sections, and first paragraph is 80 DEG C, and second segment is 160 DEG C, 3rd section for temperature be 240 DEG C, first injection pressure is 12MPa, and the second injection pressure is 10MPa, and dwell pressure is 10MPa, dwell time is 8s, and hardening time is 5min.
The support that embodiment of the present invention 1-3 is obtained carries out performance testing, and test result is as shown in table 2.
The support the performance test results that table 2: embodiment of the present invention 1-3 is obtained
In sum, support of the present invention is also obtained by specific preparation method by reasonable compatibility material, make it have the resistance to pressure of high strength, stronger intensity and toughness, good flame resistance, ultra-violet resistance and decay resistance, and can be able to use normal in-40 DEG C and high temperature 250 DEG C, thus improve its service life, greatly improve it to be worth, reach the requirement of environmental protection simultaneously.In addition, the volume of this plane rolling covered wire frame and the volume of general stool similar, area occupied is little, easy for operation, quick, stable, safeguard simple, not only conserve space but also hommization, improve work efficiency, can guarantee that packaged product design is no longer impaired, and long-term storage and transportation request can be met.
Specific embodiment described herein is only to the explanation for example of the present invention's spirit.Those skilled in the art can make various amendment or supplement or adopt similar mode to substitute to described specific embodiment, but can't depart from spirit of the present invention or surmount the scope that appended claims defines.
Claims (10)
1. a plane rolling covered wire frame, comprise three supports, it is characterized in that, described support comprises following composition and parts by weight: resin: 100 parts, fire retardant: 7-15 part, curing agent: 1-5 part, accelerator: 1-5 part, ultraviolet absorber: 5-10 part, filler: 20-40 part, each support includes feet, strut bar, pipe link, mount pad, described three pipe links one end is separately installed on corresponding feet respectively, described three pipe links other end weld together between two separately, the end of each strut bar is all installed on corresponding pipe link, each mount pad is installed between corresponding strut bar head end and corresponding feet head end, each mount pad is all rotatably mounted with a rolling rod, all side plate is welded with between described adjacent two feet ends, this plane rolling covered wire frame also comprises the first holder, second holder, base plate, described first holder is arranged between one of them strut bar and corresponding feet, described second holder is arranged on the lateral wall of one of them pipe link, described base plate is vertical with three side plates respectively to be arranged, described base plate respectively with three feets, three plate-side plate weldings around formation collet box.
2. according to the plane rolling covered wire frame described in claim 1, it is characterized in that, described resin is the combination of one or more resins in unsaturated polyester resin, isophthalic resin, adjacent benzene resin, vinylite, epoxy resin, phenol resin.
3. according to the plane rolling covered wire frame described in claim 1, it is characterized in that, when resin is unsaturated polyester resin, described accelerator is 4-t-butyl cyclohexyl methacrylate, and described curing agent is peroxidized t-butyl perbenzoate or the peroxidating 2 ethyl hexanoic acid tert-butyl ester; When resin be isophthalic resin or adjacent benzene resin or vinylite time, described accelerator is cobalt liquid, and described curing agent is dibenzoyl peroxide or methyl ethyl ketone peroxide; When resin is epoxy resin, described accelerator is 2-ethyl-4 methylimidazole, and described curing agent is peroxidized t-butyl perbenzoate or the peroxidating 2 ethyl hexanoic acid tert-butyl ester; When resin is phenol resin, described accelerator is 4-t-butyl cyclohexyl methacrylate, and described curing agent is inorganic acid or organic acid soln.
4. according to the plane rolling covered wire frame described in claim 1, it is characterized in that, described fire retardant is one or more in halogen fire retardant, nitrogen phosphorus flame retardant, aluminium hydroxide, and described filler is aluminium hydroxide, kaolin, french talc, calcium carbonate; Described ultraviolet absorbent is UV-9.
5. according to the plane rolling covered wire frame described in claim 1, it is characterized in that, the preparation method of described support comprises the steps:
S1, according to each parts of support design shape make upper die and lower die, each parts comprise feet, strut bar, pipe link, mount pad, coat mold release at die surface, and patrix and counterdie are combined;
S2, take raw material according to the constituent of above-mentioned support and parts by weight thereof, the barrel in high-speed injection molding machine is heated to 90-120 DEG C simultaneously, then the above-mentioned raw material taken fully is mixed and add in barrel, being heated to molten condition;
S3, the raw material of molten condition is expelled in the mould after heating through the nozzle of hot flow path at twice, obtains each parts of support through pressurize, cooling forming, die sinking, and each parts are welded into support.
6. according to the plane rolling covered wire frame described in claim 5, it is characterized in that, mold release described in the step S1 of described support preparation method is one or more in stearic acid, zinc stearate, calcium stearate, dolomol; Hot flow path temperature in step S3 is 220-250 DEG C, the heating-up temperature of mould is divided into three sections, first paragraph is 60-80 DEG C, second segment is 130-170 DEG C, the 3rd section for temperature be 180-250 DEG C, the first injection pressure is 10-12MPa, second injection pressure is 8-10MPa, dwell pressure is 9-10MPa, and the dwell time is 5-10s, and hardening time is 1-5min.
7. according to the plane rolling covered wire frame described in claim 1, it is characterized in that, the angle between described adjacent two pipe links is 120 °.
8. according to the plane rolling covered wire frame described in claim 1 or 7, it is characterized in that, described first holder is by five the first flat boards around surrounding, and adjacent two first flat boards are all vertically arranged, and the shape of cross section of described first holder is rectangle.
9. according to the plane rolling covered wire frame described in claim 1, it is characterized in that, described second holder by two second dull and stereotyped, two the 3rd flat boards around surrounding, described two second platen parallel arrange and arrange with each 3rd slab normal respectively, described two the 3rd is dull and stereotyped in an angle setting, and the shape of cross section of the second holder is triangle.
10. according to the plane rolling covered wire frame described in claim 1 or 9, it is characterized in that, described each feet end is all provided with roller.
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| CN201410172337.0A CN103991565B (en) | 2014-04-25 | 2014-04-25 | A kind of plane rolling covered wire frame |
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| CN103991565B true CN103991565B (en) | 2015-11-18 |
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| CN107266867A (en) * | 2017-07-10 | 2017-10-20 | 合肥雄川机械销售有限公司 | A kind of preparation method of sower defertilizing box |
| CN108911494B (en) * | 2018-09-12 | 2021-09-03 | 中国建筑材料科学研究总院有限公司 | Tempering cooling device and glass tempering system |
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| US7435767B1 (en) * | 2001-08-24 | 2008-10-14 | Texas Research International, Inc. | Manufacturing sides of amine curing agent and rubber toughener, and epoxy resin and epoxide-containing toughener |
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Address after: 315191, No. 6, high voltage Road, Jiangshan Town, Ningbo, Zhejiang, Yinzhou District Patentee after: ZHEJIANG SHIP ELECTRONIC TECHNOLOGY Co.,Ltd. Address before: 315191, No. 31, North Road, Jiangshan Town, Yinzhou District, Zhejiang, Ningbo Patentee before: ZHEJIANG SHIP ELECTRONIC TECHNOLOGY Co.,Ltd. |
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| CP02 | Change in the address of a patent holder |