CN103990816B - A kind of double main axle hydraulic pressure lathes using high efficiency smart main shaft - Google Patents
A kind of double main axle hydraulic pressure lathes using high efficiency smart main shaft Download PDFInfo
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- CN103990816B CN103990816B CN201410246737.1A CN201410246737A CN103990816B CN 103990816 B CN103990816 B CN 103990816B CN 201410246737 A CN201410246737 A CN 201410246737A CN 103990816 B CN103990816 B CN 103990816B
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- CN
- China
- Prior art keywords
- main shaft
- oil cylinder
- main
- planker
- mechanical arm
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23B—TURNING; BORING
- B23B9/00—Automatic or semi-automatic turning-machines with a plurality of working-spindles, e.g. automatic multiple-spindle machines with spindles arranged in a drum carrier able to be moved into predetermined positions; Equipment therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23B—TURNING; BORING
- B23B9/00—Automatic or semi-automatic turning-machines with a plurality of working-spindles, e.g. automatic multiple-spindle machines with spindles arranged in a drum carrier able to be moved into predetermined positions; Equipment therefor
- B23B9/005—Spindle carriers: constructional details, drives for the spindles, or the like
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q5/00—Driving or feeding mechanisms; Control arrangements therefor
- B23Q5/22—Feeding members carrying tools or work
- B23Q5/34—Feeding other members supporting tools or work, e.g. saddles, tool-slides, through mechanical transmission
Abstract
The invention discloses a kind of double main axle hydraulic pressure lathes using high efficiency smart main shaft, including lathe, electric control box, hydraulic system and two main spindle boxes, two main spindle boxes are respectively arranged in the both sides of lathe, intelligence main shaft is installed in main spindle box, intelligence front-end of spindle is provided with hydraulically operated fixture, the main the tip of the axis of intelligence is provided with fixture oil cylinder, connect on intelligence main shaft and have motor, motor is connected with electric control box, the side of each main spindle box is provided with planker base, on planker base, middle carriage is installed, connect on middle carriage and have the first oil cylinder, planker is installed on middle carriage, connect on upper planker and have the second oil cylinder, on upper planker, knife rest is installed, mechanical arm it is provided with between knife rest and hydraulically operated fixture, mechanical arm is provided with mechanical arm oil cylinder.The present invention can simultaneously drive two intelligent main shafts so that two workpiece can be processed by hydraulic machine simultaneously, improves production efficiency, decreases lathe floor space.
Description
[technical field]
The present invention relates to the technical field of hydraulic lathe, especially with double main axle hydraulic pressures of high efficiency smart main shaft
The technical field of lathe.
[background technology]
Hydraulic lathe refers to use the lathe of hydraulic pressure feed, can be by hydraulic oil cylinder driving knife rest according to the position limited
Mobile, the automatic processing of workpiece can be realized.The advance and retreat of planker use oil cylinder to advance and return, by special resistance
Speed stabilizing control made by Buddhist nun's cylinder.Perfectly achieve F.F., rewind and speed stabilizing switching at a slow speed.All of knife rest all has
There is plurality of operating modes with multiple combination scheme.Overwhelming majority turning operation can be completed in a cycle of operation,
This lathe is suitable for high-volume generic, middle and has product the client of certain required precision to use, automatic liquid
Bed of delaying unloading can realize the full-automatic processing of part simple procedures, can processing excircles, inner circle, cut-out, end face,
Cut groove, turn taper, hole, ream, the function such as tapping.But traditional hydraulic lathe only has a master
Axle, can only be processed single workpiece, inefficient.
[summary of the invention]
The purpose of the present invention solves the problems of the prior art exactly, proposes a kind of high efficiency smart main shaft of using
Double main axle hydraulic pressure lathes, it is possible to by simultaneously driving two main shafts so that hydraulic machine can be simultaneously to two
Workpiece is processed, and improves production efficiency, decreases lathe floor space.
For achieving the above object, the present invention proposes a kind of double main axle hydraulic pressure lathes using high efficiency smart main shaft,
Including lathe, electric control box, hydraulic system and two main spindle boxes, two main spindle boxes are respectively arranged in lathe
Both sides, intelligence main shaft is installed in main spindle box, intelligence front-end of spindle is provided with hydraulically operated fixture, intelligence main shaft
End fixture oil cylinder is installed, on electric control box connect have two motors, motor by vee-belt come
Drive intelligence main shaft, described intelligence main shaft include housing, rotating shaft, current vortex sensor, flush bonding processor,
TIP and alarm device, described rotating shaft is installed in housing, and one end of rotating shaft is provided with current vortex sensing
Device, described current vortex sensor is connected with flush bonding processor, described TIP and flush bonding processor
Being connected, described alarm device is connected with flush bonding processor, is disposed with main shaft cooling around described rotating shaft
Oil passage, the side of each main spindle box is provided with planker base, and planker base is provided with middle carriage, described
Connecting on middle carriage and have the first oil cylinder, middle carriage is provided with planker, described upper planker connects second
Oil cylinder, upper planker is provided with knife rest, is provided with mechanical arm, mechanical hand between described knife rest and hydraulically operated fixture
Arm is provided with mechanical arm oil cylinder, described fixture oil cylinder, the first oil cylinder, the second oil cylinder and mechanical arm oil cylinder all with
Hydraulic system is connected, and described hydraulic system includes fuel tank, hydraulic pump and electromagnetic valve, and described hydraulic pump is installed
In the side of fuel tank, electromagnetic valve is positioned at the top of fuel tank, described fixture oil cylinder, the first oil cylinder, the second oil cylinder
All it is connected with electromagnetic valve with mechanical arm oil cylinder.
As preferably, in described housing, it is also equipped with temperature sensor, described temperature sensor and embedded place
Reason device is connected, and current vortex sensor and temperature sensor are all by amplification and rectification circuit and flush bonding processor
Being connected, described current vortex sensor, flush bonding processor and alarm device are installed on enclosure interior, described
TIP is installed on hull outside.
As preferably, described main shaft cooling oil passage is linear type passage, main shaft cooling oil passage battle array ringwise
Column distribution is around rotating shaft.
As preferably, described hydraulically operated fixture is installed on the front end of current vortex sensor, described in turn the tip of the axis peace
Equipped with bearing block, in described bearing block, it is provided with lubricating system.
As preferably, described planker base is fixedly installed on lathe, planker base is transversely provided with first sliding
Rail, middle carriage is slidably mounted on the first slide rail, described middle carriage is longitudinally provided with the second slide rail, above drags
Plate is slidably mounted on the second slide rail.
As preferably, the top of described main spindle box is provided with installing plate, and installing plate is connected with mechanical arm, machine
The end of tool arm is provided with driver and a bearing, and supporting seat is positioned at the lower section of driver, described bearing
It is provided with workpiece and fixes groove.
As preferably, described lathe is provided with chip area, described chip area between two planker bases,
Chip area is ramp structure, and the front of chip area is provided with aggregate bin.
Beneficial effects of the present invention: the present invention can simultaneously drive two intelligent main shafts so that hydraulic machine energy
Enough two workpiece are processed simultaneously, improve production efficiency, decrease lathe floor space, lead to simultaneously
Cross the first oil cylinder control middle carriage and carry out lengthwise movement, control upper planker by the second oil cylinder and be laterally moved,
Coordinate driven by motor main axis, it is achieved that the knife rest comprehensive processing to workpiece.
Inventive feature and advantage will combine accompanying drawing by embodiment and be described in detail.
[accompanying drawing explanation]
Fig. 1 is the front view of a kind of double main axle hydraulic pressure lathes using high efficiency smart main shaft of the present invention;
Fig. 2 is the top view of a kind of double main axle hydraulic pressure lathes using high efficiency smart main shaft of the present invention;
Fig. 3 is the structural representation of middle carriage base of the present invention;
Fig. 4 is A portion enlarged drawing in Fig. 1;
Fig. 5 is the structural representation of a bearing in the present invention;
Fig. 6 is the structural representation of intelligence main shaft in the present invention;
Fig. 7 is the control system schematic diagram of intelligence main shaft in the present invention.
[detailed description of the invention]
Refering to Fig. 1, Fig. 2, Fig. 3, Fig. 4 and Fig. 5, the present invention is a kind of uses the double main of high efficiency smart main shaft
Axle hydraulic lathe, including lathe 1, electric control box 13, hydraulic system 3 and two main spindle boxes 4, two masters
Axle box 4 is respectively arranged in the both sides of lathe 1, is provided with intelligence main shaft 2, before intelligence main shaft 2 in main spindle box 4
End is provided with hydraulically operated fixture 42, and the end of intelligence main shaft 2 is provided with fixture oil cylinder 43, electric control box 13
Upper connection has two motors 44, and motor 44 drives intelligence main shaft 2, described intelligence main shaft by vee-belt
2 include housing 21, rotating shaft 22, current vortex sensor 241, flush bonding processor 242, TIP 243
With alarm device 244, described rotating shaft 22 is installed in housing 21, and one end of rotating shaft 22 is provided with current vortex
Sensor 241, described current vortex sensor 241 is connected with flush bonding processor 242, described TIP
243 are connected with flush bonding processor 242, and described alarm device 244 is connected with flush bonding processor 242,
Being disposed with main shaft cooling oil passage 251 around described rotating shaft 22, the side of each main spindle box 4 is provided with planker
Base 5, planker base 5 is provided with middle carriage 6, and described middle carriage 6 connects the first oil cylinder 61, in
Being provided with planker 7 on planker 6, described upper planker 7 connects the second oil cylinder 71, and upper planker 7 is pacified
Equipped with knife rest 8, it is provided with mechanical arm 9 between described knife rest 8 and hydraulically operated fixture 42, mechanical arm 9 sets
There are mechanical arm oil cylinder 92, described fixture oil cylinder the 43, first oil cylinder the 61, second oil cylinder 71 and mechanical arm oil cylinder
92 are all connected with hydraulic system 3, and described hydraulic system 3 includes fuel tank 31, hydraulic pump 32 and electromagnetic valve
33, described hydraulic pump 32 is installed on the side of fuel tank 31, and electromagnetic valve 33 is positioned at the top of fuel tank 31, institute
State fixture oil cylinder the 43, first oil cylinder the 61, second oil cylinder 71 and mechanical arm oil cylinder 92 all with electromagnetic valve 33 phase
Connecting, be also equipped with temperature sensor 245 in described housing 21, described temperature sensor 245 is with embedded
Processor 242 is connected, and amplification and rectification circuit is all passed through in current vortex sensor 241 and temperature sensor 245
246 are connected with flush bonding processor 242, described current vortex sensor 241, flush bonding processor 242 and
It is internal that alarm device 244 is installed on housing 21, and it is outside that described TIP 243 is installed on housing 21, institute
Stating main shaft cooling oil passage 251 is linear type passage, and main shaft cooling oil passage 251 circular array is distributed in
Around, described hydraulically operated fixture 42 is installed on the front end of current vortex sensor 241, described rotating shaft in rotating shaft 22
The end of 22 is provided with bearing block 26, is provided with lubricating system 261, described planker base in described bearing block 26
5 are fixedly installed on lathe 1, and planker base 5 is transversely provided with the first slide rail 51, and middle carriage 6 is slidably
Being installed on the first slide rail 51, described middle carriage 6 is longitudinally provided with the second slide rail 62, upper planker 7 is slidably
Being installed on the second slide rail 62, the top of described main spindle box 4 is provided with installing plate 91, installing plate 91 and machinery
Arm 9 is connected, and the end of mechanical arm 9 is provided with driver 93 and a bearing 94, a bearing 94
In the lower section of driver 93, described bearing 94 is provided with workpiece and fixes groove 95, and described lathe 1 is provided with
Chip area 11, described chip area 11 is between two planker bases 5, and chip area 11 is ramp structure,
The front of chip area 11 is provided with aggregate bin 12.
Work process of the present invention:
The present invention is a kind of uses double main axle hydraulic pressure lathes of high efficiency smart main shaft in the course of the work, needs processing
During workpiece, mechanical arm oil cylinder 92 controls mechanical arm 9 and drops to bearing 94 and be directed at the position of hydraulically operated fixture 42
Put, then by driver 93, the workpiece in a bearing 94 is squeezed in hydraulically operated fixture 42, by fixture oil
Cylinder 43 makes workpiece be clamped by hydraulically operated fixture 42, it is achieved that automatic feed, and then motor 44 drives intelligence main
Axle 2 rotates, and controls middle carriage 6 by the first oil cylinder 61 simultaneously and carries out lengthwise movement on the first slide rail 51,
Control upper planker 7 by the second oil cylinder 71 to be laterally moved on the second slide rail 62, it is achieved that knife rest 8
Comprehensive processing to workpiece, the scrap that processing produces is fallen in aggregate bin 12 by chip area 11.
Operationally, rotating shaft 22 carries out high speed rotating to intelligence main shaft 2, is adding man-hour due to by cutting the anti-of power
Effect, rotating shaft 22 can produce certain amplitude, and the signal received is passed through and amplifies by current vortex sensor 241
It is delivered to after shaping circuit 246 in embedded processor 242, this signal and TIP 243 are inputted
Setting value compares, if Oscillation Amplitude exceedes setting value, then embedded processor 242 is then anti-by signal
Being fed to alarm device 244, alarm device 244 sends alarm schematic operational personnel and quits work, it is achieved that rotating shaft
The real-time monitoring of 22 service behaviours, it is too high and damage that main shaft cooling oil passage 251 is prevented from rotating shaft 22 temperature.
Above-described embodiment is the description of the invention, is not limitation of the invention, any simple to the present invention
Scheme after conversion belongs to protection scope of the present invention.
Claims (7)
1. the double main axle hydraulic pressure lathes using high efficiency smart main shaft, it is characterised in that: include lathe (1), electricity
Gas control chamber (13), hydraulic system (3) and two main spindle boxes (4), two main spindle boxes (4) are pacified respectively
It is loaded on the both sides of lathe (1), intelligence main shaft (2), intelligence main shaft (2) are installed in main spindle box (4)
Front end is provided with hydraulically operated fixture (42), and the end of intelligence main shaft (2) is provided with fixture oil cylinder (43), electricity
The upper connection of gas control chamber (13) has two motors (44), and motor (44) drives intelligence by vee-belt
Energy main shaft (2), described intelligence main shaft (2) includes housing (21), rotating shaft (22), current vortex sensor
(241), flush bonding processor (242), TIP (243) and alarm device (244), described turn
Axle (22) is installed in housing (21), and one end of rotating shaft (22) is provided with current vortex sensor (241),
Described current vortex sensor (241) is connected with flush bonding processor (242), described TIP (243)
It is connected with flush bonding processor (242), described alarm device (244) and flush bonding processor (242)
Being connected, described rotating shaft (22) is around disposed with main shaft cooling oil passage (251), each main spindle box (4)
Side planker base (5) is installed, planker base (5) is provided with middle carriage (6), described in drag
The upper connection of plate (6) has the first oil cylinder (61), and middle carriage (6) is provided with planker (7), described on
The upper connection of planker (7) has the second oil cylinder (71), and upper planker (7) is provided with knife rest (8), described cutter
Being provided with mechanical arm (9) between frame (8) and hydraulically operated fixture (42), mechanical arm (9) is provided with machine
Mechanical arm oil cylinder (92), described fixture oil cylinder (43), the first oil cylinder (61), the second oil cylinder (71) and machine
Mechanical arm oil cylinder (92) is all connected with hydraulic system (3), described hydraulic system (3) include fuel tank (31),
Hydraulic pump (32) and electromagnetic valve (33), described hydraulic pump (32) is installed on the side of fuel tank (31),
Electromagnetic valve (33) is positioned at the top of fuel tank (31), described fixture oil cylinder (43), the first oil cylinder (61),
Second oil cylinder (71) is all connected with electromagnetic valve (33) with mechanical arm oil cylinder (92).
A kind of double main axle hydraulic pressure lathes using high efficiency smart main shaft the most as claimed in claim 1, it is characterised in that:
Being also equipped with temperature sensor (245) in described housing (21), described temperature sensor (245) is with embedding
Entering formula processor (242) to be connected, current vortex sensor (241) is the most logical with temperature sensor (245)
Cross amplification and rectification circuit (246) to be connected with flush bonding processor (242), described current vortex sensor
(241), that flush bonding processor (242) and alarm device (244) are installed on housing (21) is internal,
It is outside that described TIP (243) is installed on housing (21).
A kind of double main axle hydraulic pressure lathes using high efficiency smart main shaft the most as claimed in claim 1, it is characterised in that:
Described main shaft cooling oil passage (251) is linear type passage, and main shaft cooling oil passage (251) is ringwise
Array distribution is in rotating shaft (22) around.
A kind of double main axle hydraulic pressure lathes using high efficiency smart main shaft the most as claimed in claim 1, it is characterised in that:
Described hydraulically operated fixture (42) is installed on the front end of current vortex sensor (241), described rotating shaft (22)
End is provided with bearing block (26), is provided with lubricating system (261) in described bearing block (26).
A kind of double main axle hydraulic pressure lathes using high efficiency smart main shaft the most as claimed in claim 1, it is characterised in that:
Described planker base (5) is fixedly installed on lathe (1), and planker base is transversely provided with first on (5)
Slide rail (51), middle carriage (6) is slidably mounted on the first slide rail (51), described middle carriage (6)
Upper longitudinal direction is provided with the second slide rail (62), and upper planker (7) is slidably mounted on the second slide rail (62).
A kind of double main axle hydraulic pressure lathes using high efficiency smart main shaft the most as claimed in claim 1, it is characterised in that:
The top of described main spindle box (4) is provided with installing plate (91), installing plate (91) and mechanical arm (9) phase
Connecting, the end of mechanical arm (9) is provided with driver (93) and a bearing (94), a bearing (94)
Being positioned at the lower section of driver (93), described bearing (94) is provided with workpiece and fixes groove (95).
A kind of double main axle hydraulic pressure lathes using high efficiency smart main shaft the most as claimed in claim 1, it is characterised in that:
Described lathe (1) is provided with chip area (11), and described chip area (11) is positioned at two planker bases (5)
Between, chip area (11) is ramp structure, and the front of chip area (11) is provided with aggregate bin (12).
Priority Applications (1)
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CN201410246737.1A CN103990816B (en) | 2014-06-05 | 2014-06-05 | A kind of double main axle hydraulic pressure lathes using high efficiency smart main shaft |
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CN201410246737.1A CN103990816B (en) | 2014-06-05 | 2014-06-05 | A kind of double main axle hydraulic pressure lathes using high efficiency smart main shaft |
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CN103990816B true CN103990816B (en) | 2016-08-24 |
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Families Citing this family (3)
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CN108907250A (en) * | 2018-07-05 | 2018-11-30 | 中山市甘田电子机械设备有限公司 | A kind of numerical control hydraulic lathe |
CN108907751A (en) * | 2018-09-29 | 2018-11-30 | 日照古工船舶服务有限公司 | A kind of large size reversely hung Yong field processing equipment |
CN111730152B (en) * | 2020-07-20 | 2022-12-30 | 浙江日创机电科技有限公司 | Rotary milling head of internal gear rotary milling machine |
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US5924344A (en) * | 1995-02-10 | 1999-07-20 | Index-Werke Gmbh & Co. Kg Hahn & Tessky | Lathe |
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