CN103986095A - Longitudinal electric cutter for cable outer sheath - Google Patents
Longitudinal electric cutter for cable outer sheath Download PDFInfo
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- CN103986095A CN103986095A CN201410178546.6A CN201410178546A CN103986095A CN 103986095 A CN103986095 A CN 103986095A CN 201410178546 A CN201410178546 A CN 201410178546A CN 103986095 A CN103986095 A CN 103986095A
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- cable
- blade
- power head
- handle
- longitudinal electric
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- Removal Of Insulation Or Armoring From Wires Or Cables (AREA)
Abstract
本发明涉及一种二次电缆外护套纵向电动切刀,它包括上手柄和下手柄,下手柄通过复位弹簧与动力头支架连接,上手柄与动力头支架固定连接;动力头支架上固定有刀片;刀片下方固定有托轮Ⅰ和托轮Ⅱ;动力头通过连接轴Ⅰ与动力源相连。运用本发明剖切电缆,被剖切电缆在托轮上运动,刀片旋转的方向与电缆进给方向相反,刀片切割阻力小于电缆牵引力,能够提高电缆外护套的剥切效率,降低了劳动强度,减少了电缆的损害,避免了安全隐患。动力刀支架可安装不同型号大小的刀片,刀片与电缆之间的距离可方便剥切不同粗细的电缆线,经济适用。
The invention relates to a longitudinal electric cutter for the outer sheath of a secondary cable, which includes an upper handle and a lower handle, the lower handle is connected to the power head bracket through a return spring, the upper handle is fixedly connected to the power head bracket; the power head bracket is fixed with The blade; the supporting wheel I and the supporting wheel II are fixed under the blade; the power head is connected with the power source through the connecting shaft I. Using the present invention to cut the cable, the cut cable moves on the supporting wheel, the direction of the blade rotation is opposite to the direction of the cable feed, the cutting resistance of the blade is smaller than the cable traction force, the stripping efficiency of the outer sheath of the cable can be improved, and the labor intensity can be reduced , reducing cable damage and avoiding potential safety hazards. Blades of different sizes can be installed on the power knife bracket, and the distance between the blade and the cable can be convenient for stripping and cutting cables of different thicknesses, which is economical and applicable.
Description
技术领域 technical field
本发明涉及一种电缆外护套电动切刀,尤其是适用于二次电缆外护套的纵向切割,属于机械加工领域。 The invention relates to an electric cable sheath electric cutter, in particular suitable for longitudinal cutting of secondary cable sheaths and belongs to the field of mechanical processing.
背景技术 Background technique
随着特高压电网和城乡配电网建设步伐的加快、变电站新站建设、老站改造、技改任务的加重,变电站二次电缆剥切工作就成为工程中的一个重要环节,其中仅一条线路的投运,就需剥切二次电缆几十上百根。二次电缆外护套,大多由聚氯乙烯塑料材质制造,该材质绝缘性能良好,耐腐蚀、耐热、耐水、封密性很强,但其受温度影响较大,当温度降低后,由于分子结构的变化,使其硬度大大增加,给电缆施工带来极大的不便。由于目前作业现场没有二次电缆专用剥切工具,工作人员在使用普通电缆刀对电缆进行纵向剥切时很不安全,经常发生施工人员被刀片割伤的现象,而且效率低,劳动强度高。并且由于工作人员的操作方法、力度各不相同,经常会发生损伤电缆芯线绝缘层和芯线或者剥皮不彻底的现象,如果电缆绝缘层被损害,容易引起二次回路短路,给电网安全稳定运行带来隐患。 With the acceleration of the construction of UHV power grids and urban and rural distribution networks, the construction of new substations, the renovation of old substations, and the aggravation of technical transformation tasks, the secondary cable stripping and cutting of substations has become an important part of the project. Only one line Putting into operation, it is necessary to strip and cut dozens or hundreds of secondary cables. The outer sheath of the secondary cable is mostly made of polyvinyl chloride plastic material. This material has good insulation performance, corrosion resistance, heat resistance, water resistance, and strong sealing performance, but it is greatly affected by temperature. When the temperature drops, due to The change of molecular structure greatly increases its hardness, which brings great inconvenience to cable construction. Since there is no special secondary cable stripping and cutting tool on the job site at present, it is very unsafe for workers to use ordinary cable cutters to strip and cut cables longitudinally. Construction workers are often cut by the blades, and the efficiency is low and the labor intensity is high. In addition, due to the different operating methods and strengths of the staff, damage to the cable core wire insulation layer and core wire or incomplete stripping often occurs. If the cable insulation layer is damaged, it is easy to cause a short circuit in the secondary circuit, which will affect the safety and stability of the power grid. Operation poses hazards.
发明内容 Contents of the invention
本发明要解决的技术问题是传统电缆刀剥切二次电缆效率低,存在安全隐患。为解决上述问题,提供一种电缆外护套纵向电动切刀,解决了原有电缆剥切工作劳动强度大,易危害人身安全和损坏电缆等问题。 The technical problem to be solved by the present invention is that the efficiency of the traditional cable cutter for stripping and cutting secondary cables is low and there are potential safety hazards. In order to solve the above problems, a longitudinal electric cutter for the outer sheath of the cable is provided, which solves the problems of the original cable stripping and cutting work, which is labor-intensive, easily endangers personal safety, and damages the cable.
本发明的目的是以下述方式实现的: The purpose of the present invention is achieved in the following manner:
本发明主要由下手柄通过复位弹簧与动力头支架联接,上手柄与动力头支架固定联接;所述动力头支架上固定有刀片;所述动力头通过连接轴Ⅰ与动力源相连;所述的刀片下方固定有托轮Ⅰ和托轮Ⅱ。 In the present invention, the lower handle is connected with the power head bracket through the return spring, and the upper handle is fixedly connected with the power head bracket; blades are fixed on the power head bracket; the power head is connected with the power source through the connecting shaft I; Supporting roller I and supporting roller II are fixed below the blade.
所述的托轮Ⅰ和托轮Ⅱ平行固定在刀片下方。 The supporting wheel I and the supporting wheel II are fixed below the blade in parallel.
未工作状态时,所述上手柄与下手柄平行,动力头与手柄呈90°。 When not working, the upper handle is parallel to the lower handle, and the power head is 90° to the handle.
所述的刀片旋转的方向与电缆进给方向相反,刀片切割阻力小于电缆牵引力。 The rotation direction of the blade is opposite to the feeding direction of the cable, and the cutting resistance of the blade is smaller than the pulling force of the cable.
所述的动力头支架通过安全护罩固定螺孔固定在安全护罩固定台上。 The power head bracket is fixed on the safety shield fixing platform through the safety shield fixing screw hole.
所述的上手柄与下手柄一端通过定刀螺丝和制动螺母固定连接。 The upper handle and one end of the lower handle are fixedly connected by a fixed knife screw and a brake nut.
相对于现有技术,本发明具有以下有益效果:1、被剖切电缆在托轮上运动,刀片旋转的方向与电缆进给方向相反,刀片切割阻力小于电缆牵引力,能够提高电缆外护套的剥切效率,降低了劳动强度,减少了电缆的损害,避免了安全隐患。2、本发明动力刀支架可安装不同型号大小的刀片,刀片与电缆之间的距离可方便剥切不同粗细的电缆线,经济适用。3、本发明结构简单,操作方便,实用性强,造价低。4、动力头支架和下手柄中间连接有复位弹簧,手动按压时,省时省电省力。 Compared with the prior art, the present invention has the following beneficial effects: 1. The cut cable moves on the supporting wheel, the direction of blade rotation is opposite to the direction of cable feed, and the cutting resistance of the blade is less than the cable traction force, which can improve the strength of the cable outer sheath. Stripping and cutting efficiency reduces labor intensity, reduces cable damage, and avoids potential safety hazards. 2. The power knife bracket of the present invention can be equipped with blades of different sizes, and the distance between the blade and the cables can be convenient for stripping and cutting cables of different thicknesses, which is economical and applicable. 3. The present invention has the advantages of simple structure, convenient operation, strong practicability and low cost. 4. There is a return spring connected between the power head bracket and the lower handle. When pressing manually, it saves time, electricity and labor.
附图说明 Description of drawings
图1是一种电缆外护套纵向电动切刀的主视结构示意图。 Figure 1 is a schematic diagram of the front view of a longitudinal electric cutter for the outer sheath of a cable.
图2是一种电缆外护套纵向电动切刀的俯视结构示意图。 Fig. 2 is a top view structure schematic diagram of a longitudinal electric cutter for the outer sheath of a cable.
其中,1、安全护罩固定台;2、动力头支架;3、刀片;4、联接轴Ⅰ;5、二次电缆;6、托轮Ⅰ;7、复位弹簧;8、上手柄;9、手柄固定螺丝;10、下手柄;11、定刀螺丝;12、制动螺母;13、压刀螺丝;14、压刀块;15、夹刀平垫;16、托轮轴;17、弹性挡圈;18、联接轴Ⅱ;19、自锁螺母;20、动力头;21、安全护罩固定螺孔;22、托轮平垫;23、托轮Ⅱ。 Among them, 1. Safety shield fixing platform; 2. Power head bracket; 3. Blade; 4. Connecting shaft I; 5. Secondary cable; 6. Supporting wheel I; 7. Return spring; 8. Upper handle; 9. Handle fixing screw; 10, lower handle; 11, fixed knife screw; 12, brake nut; 13, pressure knife screw; 14, pressure knife block; ; 18. Coupling shaft II; 19. Self-locking nut; 20. Power head; 21. Safety shield fixing screw hole; 22. Supporting wheel flat pad; 23. Supporting wheel II.
具体实施方式 Detailed ways
如图1和图2所示,本发明的一种二次电缆外护套纵向电动切刀,由下手柄10通过复位弹簧7与动力头支架2联接,上手柄8与动力头支架2固定联接;动力头支架2上通过压刀螺丝13、压刀块14和夹刀平垫15固定刀片3;动力头20通过连接轴Ⅰ4与动力源相连;刀片3下方固定有托轮Ⅰ6和托轮Ⅱ23。托轮Ⅰ6和托轮Ⅱ23平行固定在刀片3下方。动力头支架2和下手柄8中间连接有复位弹簧7。未工作状态时,所述上手柄8与下手柄10平行,动力头20与手柄呈90°。刀片3旋转的方向与电缆5进给方向相反,刀片3切割阻力小于电缆5牵引力,设计更加稳定,动力头20带动刀片高速转动,沿轴向将电缆外护套迅速剖切。动力头支架2通过安全护罩固定螺孔21固定在安全护罩固定台1上。上手柄8与下手柄10一端通过定刀螺丝11和制动螺母12固定连接。上手柄10通过手柄固定螺丝9与托轮Ⅱ23联接,连接处设有托轮平垫22;联接轴Ⅱ18通过自锁螺母19与托轮Ⅰ6联接;托轮设置在托轮轴16上,托轮外侧设置有弹性挡圈17。 As shown in Figures 1 and 2, a longitudinal electric cutter for the outer sheath of a secondary cable of the present invention is connected with the power head bracket 2 by the lower handle 10 through the return spring 7, and the upper handle 8 is fixedly connected with the power head bracket 2 ;The blade 3 is fixed on the power head bracket 2 through the screw 13, the pressure knife block 14 and the flat pad 15; the power head 20 is connected with the power source through the connecting shaft I4; the support wheel Ⅰ6 and the support wheel Ⅱ 23 are fixed under the blade 3 . Supporting roller I6 and supporting roller II 23 are fixed below the blade 3 in parallel. A return spring 7 is connected between the power head support 2 and the lower handle 8 . When not working, the upper handle 8 is parallel to the lower handle 10, and the power head 20 is 90° to the handle. The rotation direction of the blade 3 is opposite to the feeding direction of the cable 5. The cutting resistance of the blade 3 is smaller than the traction force of the cable 5, and the design is more stable. The power head 20 drives the blade to rotate at a high speed, and quickly cuts the outer sheath of the cable along the axial direction. The power head bracket 2 is fixed on the safety shield fixing platform 1 through the safety shield fixing screw hole 21 . One end of the upper handle 8 and the lower handle 10 is fixedly connected by a fixed knife screw 11 and a brake nut 12 . The upper handle 10 is connected with the supporting wheel II 23 through the handle fixing screw 9, and the supporting wheel flat pad 22 is provided at the connection; the coupling shaft II 18 is connected with the supporting wheel Ⅰ6 through the self-locking nut 19; the supporting wheel is arranged on the supporting wheel shaft 16, and the supporting wheel A circlip 17 is provided.
具体工作过程如下: The specific working process is as follows:
调整定刀螺丝11使切刀下切尺寸正确,无误后拧紧制动螺母12,打开动力头20确定刀片3安装方向与电缆5进给方向相反。将电缆置于切刀刀片3和托轮Ⅰ6和托轮Ⅱ23之间,下压上手柄8,安全护罩向上移动(压开安全护罩需要一定力度)。在离电缆端头数米的位置开始切割,工作时由两人配合实施,一人固定电缆,另一人持刀具向后退行。切割完成后,关上开关,松开手柄,在复位弹簧7的作用下,上下手柄自然打开,护罩立即将刀片3完全封住,刀片3立即恢复为保护状态。 Adjust the fixed knife screw 11 to make the cutter cut down the correct size, tighten the brake nut 12 after no mistake, open the power head 20 to determine that the installation direction of the blade 3 is opposite to the direction of the cable 5 feed. Put the cable between the cutter blade 3 and the supporting roller Ⅰ6 and supporting roller Ⅱ23, press down the upper handle 8, and the safety shield moves upward (a certain force is required to open the safety shield). Cutting starts at a position a few meters away from the end of the cable. Two people cooperate to implement the work. One person fixes the cable, and the other moves backward with a knife. After the cutting is completed, turn off the switch, unclamp the handle, and under the action of the back-moving spring 7, the upper and lower handles are opened naturally, and the shield seals the blade 3 completely immediately, and the blade 3 returns to the protection state immediately.
Claims (6)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410178546.6A CN103986095A (en) | 2014-04-30 | 2014-04-30 | Longitudinal electric cutter for cable outer sheath |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201410178546.6A CN103986095A (en) | 2014-04-30 | 2014-04-30 | Longitudinal electric cutter for cable outer sheath |
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| CN103986095A true CN103986095A (en) | 2014-08-13 |
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| CN201410178546.6A Pending CN103986095A (en) | 2014-04-30 | 2014-04-30 | Longitudinal electric cutter for cable outer sheath |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109546584A (en) * | 2018-12-05 | 2019-03-29 | 国网河南省电力公司焦作供电公司 | Assistance type controls cable dedicated tool |
| CN111384683A (en) * | 2020-05-07 | 2020-07-07 | 广东电网有限责任公司梅州供电局 | Electric cutter for cable |
| CN112847860A (en) * | 2019-11-27 | 2021-05-28 | 内蒙古中环光伏材料有限公司 | Cutting system and cutting method of solar silicon wafer |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN109546584A (en) * | 2018-12-05 | 2019-03-29 | 国网河南省电力公司焦作供电公司 | Assistance type controls cable dedicated tool |
| CN112847860A (en) * | 2019-11-27 | 2021-05-28 | 内蒙古中环光伏材料有限公司 | Cutting system and cutting method of solar silicon wafer |
| CN112847860B (en) * | 2019-11-27 | 2025-10-31 | 内蒙古中环光伏材料有限公司 | Cutting system and cutting method for solar silicon wafer |
| CN111384683A (en) * | 2020-05-07 | 2020-07-07 | 广东电网有限责任公司梅州供电局 | Electric cutter for cable |
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Effective date of registration: 20141102 Address after: 100031 Xicheng District West Chang'an Avenue, No. 86, Beijing Applicant after: State Grid Corporation of China Applicant after: Jiaozuo Power Supply Company of State Grid Henan Electric Power Company Address before: 454150 No. 299 South Tower Road, Henan, Jiaozuo Applicant before: Jiaozuo Power Supply Company of State Grid Henan Electric Power Company |
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